ArchiveIt is a new reform measure for financial organization to establish the Financial Shared Service Center (FSSC) to enhance collaborative sharing of financial business and it is widely used all over the world at present. It plays an important role in improving the work efficiency and accuracy of financial data so that the core competitiveness of whole group company could be enhanced. In the paper, the necessity and feasibility as well as some ideas on construction path and method of establishing the FSSC in Baotou Steel with the rapid development of information-based system of enterprise are briefly analyzed combining with the financial management mode and development history so as to provide reference for decision-making departments.
The iron ore concentrate with grade of 64.22% and recovery rate of 77.69% could be obtained by taking the process of weak magnetic separation-strong magnetic separation-reverse flotation to the middle low grade ore stacked in a polymetallic mine; the rare earth ore concentrate with grade of 55.85% and recovery rate of 60.08% could be obtained by taking the process of direct flotation with one-time rougher flotation and three-time concentration to the tailings of high intensity magnetic separation; the fluorite concentrate with grade of 91.7% and recovery rate of 29.67% could be obtained by taking the process of one-time rougher flotation and six-time concentration-strong magnetic concentration to the tailings of rare earth ore beneficiation.
In this paper, the experimental study on improving quality and reducing impurities of a fine-grained fluorite flotation concentrate that is difficult to be separated with the high gradient magnetic separator is introduced. Under the condition that grinding size smaller than 0.013 mm accounts for 70%, the magnetic separation tests were carried out to flotation concentrate at different field strengths with high gradient magnetic separator in laboratory. The test results showed that the mineral content of fluorite gradually increased, the more the magnetic impurities were removed as well as the productivity of non-magnetic products and recovery rate of fluorite decreased with the increase of magnetic field strength, the mineral content of fluorite in concentrate increased from 84.97% to 93.63% and recovery rate was 59.51% when magnetic field strength was 1.7 T. The optimal conditions for improving quality and reducing impurities of fluorite concentrate are proposed, which are with the important guiding significance for actual productions.
In the paper, it is discussed the production of continuously adding large proportion of coke wet quenching into blast furnace under the background of maintaining coke dry quenching system of 4 150 m3 blast furnace of Baotou Steel and the improper response causes the fluctuation of furnace condition. The changes of furnace condition are analyzed from the functions of coke in blast furnace as well as the furnace condition gradually returns to normal by adjusting the coal blending structure of coke, charging and thermal systems of blast furnace.
In the casting process of rare earth steel, the interaction between molten steel of rare earth steel and mould flux makes the physical and chemical properties of mould flux change so that the metallurgical properties of mould flux are affected and limited. In this paper, the effects of molten steel of rare earth steel on physical and chemical properties and phase composition of mould flux are systematically analyzed. The results show that the rare earth oxide entered slag mainly exists in the form of rare earth silicate. The generated rare earth calc silicate with high melting point is the main reason for the increase of melting temperature and viscosity for mould flux. The longer the action time of molten steel of rare earth steel and mould flux, the more the rare earth oxide is absorbed and dissolved in the slag of mould flux, the more the crystalline mineral is precipitated in the slag and the higher the crystallization rate of slag.
In this paper, it is elaborated the development status and trend of nickel-metal hydride (Ni-MH) battery on railway vehicles as well as introduced the situations of its domestic manufacturers. The advantages and disadvantages of various batteries are compared as well as the technical characteristics of Ni-MH battery are analyzed. In particular, the cylindrical sealed Ni-MH battery is with such advantages as green environmental protection, safe and reliable, maintenance-free and high recovery value so that it is with a certain prospect and significance to popularization and application on railway vehicles.
In the paper, it is introduced the emission requirements of fume particulate matter of gas boiler and excessive emission of all gas boilers in Power Supply General Plant as well as discussed the ways of generating fume particulate matter of gas boiler aiming at its concentration in Power Supply General Plant exceeds the national standard. With the deep analysis of three ways of generating particles, the relation between air quality and excessive emission of fume particulate matter of gas boiler is found. The emission concentration of fume particulate matter of gas boiler is effectively reduced through comparative test of gas boiler with the same boiler type and the methods to reduce it are put forward so that the countermeasures for emission concentration of fume particulate matter of gas boiler to meet current national emission standard and ultra-low emission transformation are put forward.
The hot rolled coil for drill pipe of high strength rotary drilling rig is successfully developed on the 2 250 mm hot continuous rolling production line of Baotou Steel with the component design of low carbon and niobium titanium microalloying as well as controlled rolling and cooling process. Its yield strength is not less than 550 MPa, tensile strength is not less than 650 MPa, percentage elongation after fracture is not less than 25%, longitudinal full-size impact energy is not less than 100 J at -20 ℃ as well as the matching of strength and toughness is good. Moreover, it is with good low temperature impact performance, cold bending performance and welding performance so that it could meet the technical requirements of hot rolled coil for drill pipe of rotary drilling rig for customers as well as its batch production and supply are realized in Baotou Steel.
In this paper, it is elaborated the product characteristics and strengthening mechanism of cold rolled continuous annealing low alloy high strength steel HC420LA for automobile, designed the chemical composition of Nb and Ti as main strengthening elements as well as formulated the complete production process plan including hot rolling, cold rolling and annealing processes. The verification of production practice and batch trial of automobile manufacturers shows that HC420LA is with good comprehensive mechanical properties, mature and stable production process as well as it could be supplied stably.
The rare earth bridge steel is developed by adopting the composition design of peritectic, adding appropriate amount of rare earth alloy as well as applying such advanced processes on the production line of wide and thick plate of Baotou Steel as steelmaking, continuous casting, double stands rolling and cooling. The test results showed that the steel plate was with well-closed formation and excellent performances so as to meet the requirements of national standard. The impact and welding performances of new developed rare earth bridge steel could meet the requirements of using in alpine region through low temperature environment test.
There is cracking on the high strength IF steel HC220Y with phosphorus when wheel cover of automobile is stamped. It is found that there are more MnS inclusions in the steel and a large number of MnS inclusions with long strip shape distributed along rolling direction become the source of cracks by detecting the chemical composition, metallographic structure and inclusions with metallographic microscope as well as analyzing the microstructure and fracture with scanning electron microscope so that the formability of steel plate is reduced and there are cracks on parts of wheel cover of automobile in the stamping process. The problem of cracking is solved by improving the purity of molten steel, reducing content of S in steel as well as strictly controlling amount and form of sulfide inclusions in steel.
In the paper, the effects of Sn on microstructure and texture of hot rolled, cold rolled and annealed sheets with non-oriented silicon steel are studied. After add the element Sn, the deformed grains of microstructure of hot rolled sheet become more prolate, shear band of cold rolled sheet increases significantly, grain size of finished product decreases and texture of γ-fiber of finished product is significantly weakened, which is favorable for increase of texture of λ-fiber. With the addition of Sn, the value of iron loss continues to increase, value of magnetic induction intensity first increases and then decreases and the maximum value is obtained when content of Sn is 0.006%~0.007%.
The cold rolled deep drawing products are affected by all process technologies. The product performances could be optimized effectively by adjusting the process parameters. In this paper, it is introduced the yield ratio of heavy gauge products is reduced, deformability of steel strip is improved so as to meet the operating requirements of users by adopting the integrated scheme of changing cooling mode, increasing annealing temperature and reducing elongation of temper mill aiming at the products with heavy gauge on the basis of stable production of deep drawing steel in a plant of Baotou Steel.
The chemical composition of S450J0 high strength hot rolled steel pile is designed as well as the smelting and rolling processes are formulated based on mechanism of action of vanadium and nitrogen on steel. Moreover, the effects of yield of vanadium alloy and nitrogen as well as finishing temperature in smelting process on vanadium nitrogen steel are analyzed based on the industrial production data. Finally, the European standard high strength S450J0 hot rolled steel pile with heavy gauge as well as ferrite and pearlite is obtained. All the product properties could meet standard requirements.
Such key control points of rolling as the chemical composition, heating process, finishing temperature, laying temperature, cooling and controlled cooling of hot rolled coiled reinforced bar with small specification are optimized as well as the mechanical properties, macroscopic metallographic structure and microstructure of reinforced bar before and after optimization are compared and analyzed. The results showed that the proportion of optimized Φ8 mm and Φ10 mm coiled reinforced bar with yield strength below 415 MPa significantly reduced, there were no obvious different contrasts for macroscopic metallographic structure as well as such abnormal microstructures as the tempered martensite and widmannstatten structure.
In the paper, the technical principle of desulfurization with ADA method and the main factors influencing desulfurization effect are introduced. The improvement measures are proposed by analyzing such problems in operating process of gas desulfurization system with ADA method in a Coking Plant as the lower pH value of desulfurizing liquid, high cumulant of secondary salt, desulfurizing liquid without foaming and easy blockage of sulfur melting device at sulfur discharge mouth. The content of H2S in discharged gas is below design value and the gas desulfurization system runs stably with improvement so that the effects are satisfactory.
In this paper, the structure optimization process for water gun on top of blast furnace is mainly introduced. It could be manufactured with the existing materials by changing its original complex internal double-channel structure to the relatively simple water-gas joint-use channel so as to reduce the cost of spare parts, improve cooling effect, reduce production cost as well as ensure the safe and trouble-free operations of blast furnace.
In the paper, the types and structural characteristics of distributing chute in recent years are summarized by analyzing its current operating conditions in Baotou Steel. Moreover, such two aspects as its material and structure are studied and improved by analyzing its failure mode and causes so as to enhance its wear resistance at high temperature environment and further improve its on-line service life, which could meet the process requirements of blast furnace production.
In view of the problems that there is fracture on conducting rail of rail weigher body and anti crawling is inefficiency at the key position due to the influences of impact force and inertia moment of locomotive on the equipment set of rail weigher, such technical measures as improving foundation of anti-creep frame, optimizing bearing structure of cantilever beam, upgrading manufacturing material, changing fixing mode between anti-creep frame and foundation are adopted. As a result, the stability and bearing capacity of rail weigher are improved, data deviation caused by ineffective anti-creep is effectively reduced so as to ensure the accuracy of weighing data for rail weigher in operation.
In this paper, it is introduced the working principle of electromagnetic ultrasonic, thickness measure principle of electromagnetic ultrasonic detection and electromagnetic ultrasonic steel pipe testing as well as elaborated the application characteristics of electromagnetic ultrasonic detection process for seamless steel pipe from such aspects as multiform waveform and non-contact detection. The application effects of electromagnetic ultrasonic detection process for on-line quality control of product in steel pipe manufacturer are verified by the analysis combining with practical application situations of flaw detection equipment NORDINKRAFT based on the principle of electromagnetic ultrasonic used in Φ460 mm unit in Steel Tube Co. of Baotou Steel.
In this paper, it is compared and analyzed the design scheme for standard block at addendum of manufacturing enterprise A of measuring equipment from such two aspects as the measurement principle, method and basis of calibration as well as calibration reports of calibration organizations B and C. It is found that all the above manufacturing enterprise and calibration organizations of measuring equipment do not manufacture and calibrate measuring equipment completely according to standards as a result of bringing hidden danger for processing and measuring oil casing thread. Therefore, the optimal combination scheme for calibration slot of standard block is put forward so as to reduce the cost of measuring equipment and improve practicability. It is suggested that thread processing enterprises put forward clear calibration items and tolerance to calibration organization in calibration of measuring equipment to satisfy the standard requirements and improve product quality.
In this paper, it is analyzed the failures for unloading at high temperature of GK1 type diesel locomotive as well as found out the causes for various failures of cooling systems at high and low temperatures, especially the rare failures of cooling system at low temperature. As a result, the solution of installing water temperature gauge and limnimeter in low temperature cooling system is put forward so that the efficiency of failure diagnosis is effectively improved and normal operation of diesel locomotive is ensured.
The traditional cost management mode cannot meet the requirements for fine management and control of production cost in iron and steel enterprise. In the paper, the daily costs of iron and steel enterprise are analyzed and studied by taking Baotou Steel as the background as well as the daily cost accounting system is proposed and completed. As a result, the real-time control on actual production status of production field and purpose of precision management of cost are fundamentally realized so that cost management is transformed from postmortem analysis to in-process control.
In the paper, the tests of dissolved filtration residue rate and detecting content of naphthalene are designed, key steps of detection are proposed through analyzing charateristics of tar as well as N, N-dimethylacetamide and tetrahydrofuran are determined to select as the solvent for dissolving tar. The temperature of chromatographic column adopts the programmed temperature method and quantification for components of sample is with external standard method.
The niobium element in sample is determined with X-ray fluorescence spectrometer and spectrophotometry respectively. The analytical results of the two methods are consistent with standard and reference values as well as the relative standard deviation (RSD) of ten times of determinations is smaller than 10%. The results of analysis and detection with X-ray fluorescence spectrometer is as three times as that with spectrophotometry so that the analysis cost is greatly reduced. Therefore, the X-ray fluorescence spectrometry is more suitable for current production analysis of company.