ArchiveAiming at the problem that the energy storage characteristics of polypropylene (PP) capacitor films reduce greatly under high temperature and high electric field, the polypropylene was modified by melt grafting with maleic anhydride (MAH) at the molecular level, and the effects of grafting monomer content, initiator mass fraction, and reaction temperature on the high-temperature energy storage characteristics of the films were investigated. Then a maleic anhydride grafted polypropylene (PP-g-MAH) biaxially oriented capacitor film with superior high-temperature energy storage characteristics was prepared, and its structure and performances were characterized and tested. The results show that with the increase of monomer content, initiator mass fraction, and reaction temperature, the charge and discharge efficiency of the grafted sample increases at first and then decreases. The graft modification promotes the increase of crystal nuclei and the reduce of spherulite size in PP, which increases the trap depth and trap density of the film effectively, reduces the carrier mobility, and enhances the electric strength and energy storage characteristics at high temperature.
Polypropylene (PP) is the most widely used dielectric material for capacitors, improving its insulation performance is of great significance to improve the energy storage density and reliability of capacitors. In this paper, the action law and mechanism of crystal form on breakdown characteristics of films were studied systematically by adding β-nucleating agent to polypropylene resin, so as to obtain the method of improving the insulation performance which can be popularized in industry. Firstly, X-ray diffraction (XRD) and differential scanning calorimetry (DSC) tests were conducted on the polypropylene resin for its aggregate structure. The results show that the crystallization activation energy of polypropylene resin decreases and the crystallinity increases after adding the β-nucleating agent. Secondly, on the basis of the practical application requirements of capacitor dielectric materials, polypropylene resin was bi-axial oriented to obtain bi-axial oriented polypropylene (BOPP) films. It is found that there are no obvious difference in crystal morphology and surface morphology of the resins with different crystal type after stretching,while the electric strength of the BOPP film containing β-nucleating agent is 7.1% lower than that of the BOPP film without β-nucleating agent. Finally, the BOPP films were subjected to vacuum heat treatment at different temperatures for 1 000 h. The electric strength of the two BOPP films increases with the increase of heat treatment temperature, and the electric strength of the film containing β-nucleating agent increases more significantly, which exceeds that of the resin with α-crystal as the main crystal after heat treatment at 120℃. It is speculated that the reason for this result is that the β-crystal is not conducive to the optimal arrangement of molecular chains during the tensile process, resulting in the migration of electrons more easily and thus reduce the electric strength. However, the vacuum heat treatment near the crystallization temperature can promote the movement of molecular chain segments, optimize the aggregation structure, and ultimately make the electric strength incrase.
The ternary copolymer of polyvinylidene fluoride, poly (vinylidene fluoride trifluoroethylene chlorofluoro-ethylene) (P(VDF-TrFE-CFE), abbreviated as PVTC) is expected to be used as a new type of capacitor film material due to its high relative dielectric constant. In this paper, the crystal phase structure of PVTC was regulated by optimizing the hot pressing process of thin film preparation, and the influence of different hot pressing temperatures on the crystal phase structure of PVTC thin films was discussed. Then, PVTC composite films doped with low content voltage stabilizer aromatic ketone small molecule 4-acryloxy-2-hydroxyphenylketone (ALRB) were prepared by solution casting method, and the influence law and mechanism of ALRB doping content on the electrical properties of the composite films were studied systematically. The results show that when the hot pressing temperature is 180℃, a multiphase structure coexisting with α phase, β phase, and γ phase is formed inside the PVTC film, which has significant improvement effect on its dielectric properties and energy storage properties. Appropriate amount of voltage stabilizer ALRB can dissipate high-energy electron energy and improve the insulation performance of PVTC films. When the mass fraction of ALRB is 0.5%, the electric strength of PVTC/ALRB composite film reaches 485.7 kV/mm, and the discharge energy density and charge discharge efficiency are 12.12 J/cm3 and 64.4%, respectively.
Polymer-based nanocomposites have received much attention for their application prospects in the development of capacitors with high energy storage density. In this paper, ultra-thin barium niobate (Ba5Nb4O15, BNO) nanosheets were prepared by hydrothermal method, and were used as fillers to prepare nanocomposite films by combing with polyvinylidene fluoride trifluorochloroethylene (PVDF-CTFE) and polymethyl methacrylate (PMMA). The effects of ultra-thin BNO nanosheets on the delectric properties and energy storage properties of polymer composite films were studied. The results show that the dielectric constant and electric strength of polymer nanocomposite films increase significantly with a low BNO addition content, and thus the energy density increases. When the mass fraction of BNO is 0.5%, the maximum energy density of the nanocomposite film reaches 13.96 J/cm3, which is 2.6 times higher than that of pure P(VDF-CTFE)/PMMA polymer, and the energy storage efficiency reaches 67.4%.
In order to improve the energy storage properties of polyetherimide (PEI) films, the aminated metal-organic framework (ZIF-8-NH2) was loaded on the surface of graphene oxide (GO) by electrostatic action, and then self-assembled to PEI film surface by intermolecular hydrogen bonding. After annealing, GO was reduced to reduced graphene oxide (rGO), and PEI-rGO@ZIF-8 composite films were obtained, and the effect of the ratios of rGO to ZIF-8-NH2 on the energy storage performance of PEI composite films were investigated. The results show that the discharge energy density of PEI-rGO@ZIF-8 (1∶15) composite film can reach 8.24 J/cm3 under the electric field of 680 MV/m, and maintain a high charge-discharge efficiency of 88.36%, showing excellent energy storage performance.
High temperature liquid nuclear magnetic resonance (13CNMR), gel permeation chromatography (GPC), and differential scanning calorimetry (DSC) were used to study three kinds of polypropylene resins for DC capacitors at home and abroad with different temperature resistance grades, and analyze the effect of microstructure on electrical properties. The results show that the isotactic index, intermolecular chain defect distribution, and molecular weight characteristics jointly affect the crystallization characteristics of polypropylene, and thus affect the final high temperature dielectric properties of materials. The isotactic index of 5 units of imported polypropylene resin is greater than 97%, and the intermolecular chain stereodefect distribution is narrow (I=1.075), the weight average molecular weight is higher and the molecular weight distribution index is larger (PDI>5.6), showing excellent high temperature insulation properties (the electric strength α=533 kV/mm). While the molecular weight distribution of domestic polypropylene resin is narrow (PDI<5), the weight average molecular weight is lower, the isotactic index of 5 units is less than 97%, and the intermolecular chain stereodefect distribution is wider (I=1.106), which leads to its poor high temperature insulation performance and low electric strength (α=497 kV/mm).
Cracks will occur inside and on the surface of epoxy resin under the action of complex factors such as strong electric fields and mechanical vibrations, leading to a decline of its insulation performance. Therefore, a water-triggered self-healing microcapsule was prepared by interfacial polymerization, and a water-triggered self-healing microcapsule/epoxy resin composite insulating material was prepared through high-temperature curing. Then the dielectric properties, tensile properties, and electric strength of the composite insulating material were characterized. The results show that the composite insulating material not only maintains good mechanical, insulation, and dielectric properties, but also has excellent self-healing performance, with a self-healing efficiency of 93.45%.
In order to investigate the effect of combined heat-force on the performance of ethylene propylene diene monomer self-fusing insulation, ageing experiments with different temperatures and tensile rates were conducted on the ethylene propylene diene monomer self-fusing insulation, and the tensile and dielectric properties of ageing samples were characterized respectively. The results show that during the ageing process, the tensile strength and elongation at break of the sample decrease due to the gradual destruction of molecular structure and swelling of adhesive molecules, and the strong tensile stress will exacerbate the degree of ageing, make the defects gradually develop and expand, and further deteriorate the mechanical properties of the sample. With the increase of ageing time, the polar groups inside the sample increases, the steering polarisation enhances, and the polarisation loss increases. When the stretching rate gradually increases, the increasing rates of relative dielectric constant and dielectric loss factor show the trend of “slow first and fast later”. At the same time, the breakage of molecular chains and the generation of microscopic defects increase the concentration of carrier, and the larger tensile rate weakens the intermolecular forces, reduces the barrier energy level, and makes the carriers easier to migrate, resulting in a continues increase of its volume conductivity. In the later stages of ageing, the molecular chain cleavage under tensile stress is serious, and the thermal expansion of the matrix increases the free volume, leading to a decrease in electric strength. A larger tensile rate will further reduce the trap energy level inside the sample, resgreater decrease in electric strength.
The salt alkali resistance modification of polyurea protective coating of the composite pole can improve the operation reliability of the composite pole in heavily polluted area. In this paper, the surface treatment of montmorillonite was carried out with KH550 coupling agent, and the salt spray protection effect of montmorillonite modified polyurea resin with different contents on pole composite materials was analyzed. The results show that after 28 days of salt spray ageing, the properties stability of montmorillonite modified polyurea resin (sample PFRP-4) with mass fraction of 1.5% is better. The bending and tensile properties were reduced by 12.77% and 25.70%, respectively, and the retention rates of electric strength and flashover electric field strength strength reach 77.60% and 83.83%, respectively. After salt spray ageing, the surface damage degree of PFRP-4 is small, the thermal weight loss is low, and the residual rate is 67.15%. Montmorillonite can effectively fill the free volume and cracks in the polyurea resin, adsorb water molecules and corrosive ions, and reduce the overall water absorption of the coating. The sample PFRP-4 protective coating can effectively improve the hydrophobicity and thermal stability of the composite materials, and has good bonding properties, which can provide a strong guarantee for the operation of the composite pole in the harsh environment such as high salt spray and high humidity.
In order to ensure the safe and stable operation of capacitor voltage transformer (CVT), improve its insulation reliability, the insulation state of CVT was evaluated based on improved criteria importance through intercriteria correlation (CRITIC) method. Firstly, the CVT was conducted the artificially accelerated thermal ageing, and its capacitance and dielectric loss factor, polarization and depolarization current, voltage and current were tested under different ageing cycles. The results show that after ageing, the total capacitance of CVT increases from 10.106 nF to 10.155 nF, the time constant of the third branch increases from 62.35 s to 82.80 s, the current and voltage phase difference increases from 96.3° to 97.8°, and only the primary side apparent impedance value decreases among the insulation characteristic parameters. Subsequently, the CRITIC method was improved by residual expectation coefficient and activation entropy, and the improved CRITIC method was used to weight and score the CVT insulation characteristic parameters. In the empowerment results, the weight of 0.1 Hz low frequency dielectric loss factor is the largest, which is 0.323 3, and the weight of C1 dielectric loss factor is the smallest, which is 0.091 2, and the improved CRITIC method solves the problem of information incompleteness. Finally, the insulation score of CVT was correlated with the operating time under actual working condition, and its insulation status was evaluated. When the insulation score is 0 points, the corresponding operating time under working condition is 29.88 years, which is consistent with the actual project. According to CVT insulation score, the internal insulation state can be judged.
Interfacial discharge between XLPE and SIR in cable joints is one of the main causes of cable failure. In order to improve this phenomenon, the XLPE sample surface was treated by plasma silicon deposition with different time, and the micro-morphology and interface discharge tests were carried out. The results show that the plasma silicon deposition technology can effectively improve the voltage resistance of XLPE/SIR interface. With the increase of plasma silicon deposition treatment time, the surface roughness of XLPE sample decreases at first and then increases, and its change trend is the same as that of the initial discharge voltage, breakdown voltage, and voltage increase amplitude of XLPE/SIR interface, and is opposite to that of the surface resistivity. The XLPE sample after 3 min of plasma silicon deposition has the smallest surface roughness (R a=41.8nm) and the largest surface resistivity (857×1012 Ω). Under this treatment time, the XLPE/SIR interface has the largest actual contact area, the fewest micro-pores, and the largest increase in breakdown voltage. Among them, the breakdown voltage increases by 66.7% compared with the untreated XLPE/SIR interface.
Converter transformer is the key equipment in high-voltage direct current (HVDC) transmission system, and its valve-side windings are subjected to complex composite voltage waveforms during operation. The existing researches primarily focus on partial discharge characteristics under single voltage form or AC-DC composite voltages. However, due to the influence of power electronic devices such as converter valves, converter transformers also endure pulsating voltages. In this paper, the impact of positive polarity DC pulsating voltage on partial discharge of oil-paper insulation under actual operating conditions was studied, and the partial discharge characteristics of two typical oil-paper insulation defects, needle tips discharge in oil and surface discharges on oil-paper boards, were obtained under DC pulsating voltage. The results show that the DC component only changes the frequency and amplitude of partial discharge, and has same effect on the two types of defects. As the amplitude of the pulsating component increases, the discharge pulses of the two types of defects increase gradually, forming pulse clusters and exhibiting significant polarity effects. The pulse clusters for needle tips discharge in oil are concentrated on the rising edge, while those for surface discharges on oil-paper boards are concentrated on the falling edge.
Surface flashover at the gas-solid interface of basin type insulator is the key problem that causes the ultra high voltage GIS/GIL failure, and it is the technical bottlenecks restricting the development of advanced electrical transmission system. In order to improve the DC flashover performance of the basin type insulator in SF6/N2 gas mixture, the zinc oxide (ZnO) nanoparticles with different contents were added to the epoxy resin to obtain epoxy/zinc oxide (EP/ZnO) coatings, and the EP/ZnO coatings were coated on the surface of epoxy material. Then the transport parameters and flashover performance were tested. The results show that EP/ZnO coating increase the shallow trap density and reduce the shallow trap energy level of epoxy composite, and increase the carrier mobility. The electrical conductivity of the epoxy materials coated by EP/ZnO coatings with 15% and 20% ZnO mass fraction show nonlinear characteristics, the existence of the coatings can reduce the electric field distortion and promote the dissipation of surface charge. The EP/ZnO coating can remarkably uniform electric field distribution and effectively inhibit the charge accumulation on the surface of epoxy materials, and improve the DC flashover performance. When the mass fraction of ZnO is 20%, the DC flashover voltage of the epoxy composite increases by 15.42%.
The ablation of the buffer layer of high-voltage cables is accompanied by the release of characteristic gas, so the characteristic gas can be used as an indicator for the detection and evaluation of ablation faults. However, the correlation between the type and concentration of released gas and the degree of ablation is still unclear. In this paper, a buffer layer ablation simulation experiment platform was established. After comprehensive consideration, C2H6, C2H4, C2H2, and CO were selected as the characteristic gases for buffer layer ablation evaluation, and the change law of their stoichiometric characteristics with buffer layer ablation degree and moisture content were analyzed. The results show that the average molar mass of characteristic gas decreases with the increase of moisture content in buffer layer, and the ratio of C to H atoms in characteristic gases under humid conditions is higher than that under dry conditions. The concentrations of C and H atoms continuously increase with the burning time, and with the increase of burning time, the concentrations of C and H atoms first decrease, then increase and then decreases, and finally monotonically increase with the increase of moisture degree. Analysis suggests that the differences of damage to the buffer layer structure under different conditions are the reasons for the change in the stoichiometric characteristics of the released gas.
As a key device in ultra-high voltage and extra-high-voltage transmission projects, the deflagrate accidents of bushings seriously threaten the safe and stable operation of the power system. Adhesive impregnated paper bushing is an alternative to oil-impregnated paper bushings with deflagration risks, while there is relatively little research on the thermodynamic behavior of its core insulating material of epoxy resin impregnated paper during arc faults and the risk of bushing deflagration. In this paper, the thermogravimetric experiments and differential scanning calorimetry analysis at different heating rates were conducted on epoxy resin impregnated paper, and its thermal decomposition process was analyzed. Flynn-Wall-Ozawa (FWO) method and Coast-Redfern (CR) method were used to obtain the pyrolysis kinetic models of epoxy resin impregnated paper at high temperature in an oxygen-free environment. The results show that the thermal decomposition process of epoxy resin impregnated paper in adhesive impregnated paper bushing can be divided into three stages: epoxy melting, endothermic reactions, and decomposition gasification, and the first two stages conform to three-dimensional diffusion model, random nucleation and subsequent growth model, respectively. After an arc breakdown fault occurs in bushing cores, the thermal decomposition mass loss of epoxy resin impregnated paper is as high as 90% under the effect of high temperature. The high temperatures and gas expansion produce high amplitude internal stress inside the core, which leads to core cracking and even explosion.
High sensitivity defect detection technology is urgently needed to evaluate the health status of gas insulated metal enclosed switchgear (GIS) insulator. In this paper, a defect detection method for GIS basin insulator based on ultrasonic scanning frequency signal injection was proposed. The propagation law of scanning frequency ultrasonic signals on clean/defective basin insulators were investigated by simulation and experiment, and three defects including internal bubbles, surface cracks, and surface metal particle attachment were considered. In the simulation and experiment, the ultrasonic emission and reception probes were located opposite the flange of the basin insulator. The ultrasonic scanning signal was a frequency conversion sine wave with an amplitude of 1 V and a frequency range of 0.5-1 MHz, which was energized by the transmitting probe and injected into the basin insulator through a flange, and the ultrasonic signal was received by the receiving probe on the opposite side. The results show that the ultrasonic signal directly propagates through the basin insulator to the receiving piezoelectric probe, and the amplitude of the time-domain ultrasonic signal received on the defective insulator is higher than that on the clean insulator, but it is still difficult to be used as a basis for evaluating the health status of the insulator. The main frequency of ultrasonic signals propagated through detective insulators is lower than that propagated through clean insulators. The main frequency signals propagated through clean, crack containing, metal particle defective, and bubble defective insulators are 24.00, 14.83, 10.51, and 12.13 kHz, respectively, which can be used as the basis for defect detection of GIS basin insulators.
The cable joint is the weakest link in the cable line, and the contact resistance between the conductor and the connecting pipe at the aluminum alloy conductor cable joint is the key factor affecting the temperature distribution and failure rate of the cable joint. In order to study the influence of different crimping processes on the temperature distribution characteristics of cable joints, a 35 kV aluminum alloy conductor was used as the research object, and the contact resistance between conductor samples with different crimping percentages and connecting tubes were measured through the contact resistance measurement circuit. The quantitative relationshipes between contact resistance and crimping percentage under two crimping processes of pit pressure and confining pressure were obtained. The electro-thermal coupling model of a cable joint with conductor cross-sectional area of 400 mm2 was established by COMSOL finite element simulation software, and the corresponding relationship between contact resistance and temperature distribution characteristics of cable joint under different crimping processes was studied. The results show that the contact resistance increases with the increase of the crimping percentage. Under the premise of ensuring that the maximum temperature of the long-term operation of the cable does not exceed 90℃ and meeting the mechanical performance requirements, the crimping percentage under the pit pressing process should be controlled at 27.86%-35.44%, and the crimping percentage under the confining pressure process should be controlled at 16.01%-22.21%. The temperature rise curves of the two crimping processes have the same change trend. The highest temperature of the cable core appears at the position of the connecting pipe, and gradually decreases along the axial direction. The temperature of the outer surface of the joint shows a downward trend as a whole, but the temperature of the connecting pipe increases in a small range due to the existence of contact resistance.