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Influence of different crimping processes on temperature rise characteristics of aluminum alloy cable joints
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Shizhen LIU1, Shaojie CHEN1, Huan LI1, Xianbo DENG2
Insulating Materials | 2025, 58(4) : 134 - 144
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Insulating Materials | 2025, 58(4): 134-144
Test and Analysis
Influence of different crimping processes on temperature rise characteristics of aluminum alloy cable joints
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Shizhen LIU1, Shaojie CHEN1, Huan LI1, Xianbo DENG2
Affiliations
  • 1 School of Electrical Engineering, Shaanxi University of Technology, Hanzhong 723001, China
  • 2 China Electric Power Research Institute, Wuhan 430074, China
Published: 2025-04-20 doi: 10.16790/j.cnki.1009-9239.im.2025.04.017
Outline
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The cable joint is the weakest link in the cable line, and the contact resistance between the conductor and the connecting pipe at the aluminum alloy conductor cable joint is the key factor affecting the temperature distribution and failure rate of the cable joint. In order to study the influence of different crimping processes on the temperature distribution characteristics of cable joints, a 35 kV aluminum alloy conductor was used as the research object, and the contact resistance between conductor samples with different crimping percentages and connecting tubes were measured through the contact resistance measurement circuit. The quantitative relationshipes between contact resistance and crimping percentage under two crimping processes of pit pressure and confining pressure were obtained. The electro-thermal coupling model of a cable joint with conductor cross-sectional area of 400 mm2 was established by COMSOL finite element simulation software, and the corresponding relationship between contact resistance and temperature distribution characteristics of cable joint under different crimping processes was studied. The results show that the contact resistance increases with the increase of the crimping percentage. Under the premise of ensuring that the maximum temperature of the long-term operation of the cable does not exceed 90℃ and meeting the mechanical performance requirements, the crimping percentage under the pit pressing process should be controlled at 27.86%-35.44%, and the crimping percentage under the confining pressure process should be controlled at 16.01%-22.21%. The temperature rise curves of the two crimping processes have the same change trend. The highest temperature of the cable core appears at the position of the connecting pipe, and gradually decreases along the axial direction. The temperature of the outer surface of the joint shows a downward trend as a whole, but the temperature of the connecting pipe increases in a small range due to the existence of contact resistance.

aluminum alloy conductor  /  cable joint  /  crimping process  /  contact resistance, finite element simulation
Shizhen LIU, Shaojie CHEN, Huan LI, Xianbo DENG. Influence of different crimping processes on temperature rise characteristics of aluminum alloy cable joints[J]. Insulating Materials, 2025 , 58 (4) : 134 -144 . DOI: 10.16790/j.cnki.1009-9239.im.2025.04.017
Year 2025 volume 58 Issue 4
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Article Info
doi: 10.16790/j.cnki.1009-9239.im.2025.04.017
  • Receive Date:2024-06-04
  • Online Date:2025-11-07
  • Published:2025-04-20
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History
  • Received:2024-06-04
  • Revised:2024-07-08
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    1 School of Electrical Engineering, Shaanxi University of Technology, Hanzhong 723001, China
    2 China Electric Power Research Institute, Wuhan 430074, China
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https://castjournals.cast.org.cn/joweb/jycl/EN/10.16790/j.cnki.1009-9239.im.2025.04.017
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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