Home Archive
Archive
2024 Volume 53 Issue 7  Published: 2024-07-25
    Technical and economic review
  • Biqiang CHEN , Junfeng LIU , Yong YUAN , Jinyang HUANG , Yingying DANG , Pei LI , Hongfei YIN , Peng LIU , Limin LI , Zhen YANG , Yongli ZHOU , Peng ZHANG , Jingbo YAN , Linhao HUANG , Heng LIU
    doi: 10.19666/j.rlfd.202402026

    In order to adapt to the harsh service environment of 700 ℃ advanced ultra-supercritical coal-fired power generation unit (700 ℃ A-USC), and facilitate the development of high efficiency, low consumption and low carbon coal-fired power generation technology, high temperature superalloy will be used to manufacture the high-temperature components in boiler and turbine. Many countries and regions such as the United States, Europe, China, Japan and India have put forward research plans of 700 ℃ A-USC technology with national characteristics, respectively. Due to the variety of elements, high welding difficulty, and high tendency to produce welding defects in high-temperature alloys, welding technology and weld joint comprehensive performance evaluation technology have a significant influence on the factory manufacturing, on-site processing and repair, as well as service safety and integrity of high-temperature components. The current progress in practical application of the 700 ℃ technology at home and abroad is slow, which is mainly due to incomplete resolution of technical barriers such as manufacturing, connection, and testing. The research plans and development prospects of the 700 ℃A-USC technology around the world are summarized. The material selection of high temperature components including the boiler side and the turbine side is discussed. The current status, advantages and disadvantages of the welding technology for superalloy are summarized, and the critical focus points of the joint comprehensive properties evaluation technology for high temperature components are analyzed. Finally, some suggestions on developing the 700 ℃ A-USC technology are put forward.

  • Technical and economic review
  • Haojie LI , Yongjiang LIU , Zhiqiang HE , Gang LIU , Zhiyong ZHANG , Yonghong YUE , Guna A , Haifeng ZHANG , Tao SONG
    doi: 10.19666/j.rlfd.202401004

    Low-temperature SCR denitration is one of the current research highlights in de-NOx field. Developing efficient and stable SCR catalysts under low temperature conditions (<300 ℃) is the key to solve the problem. Carbon-based materials have developed pore structures and high specific surface area, which can provide space and surface support for the loading of active catalytic components. Carbon-based catalyst for low-temperature de-NOx technology has broad development and application prospects. The present work introduces the low-temperature de-NOx reaction mechanism and the commonly used carbon-based materials, and analyzes the factors affecting the low-temperature de-NOx performance of carbon-based catalysts. Moreover, it summarizes the research progress of carbon-based catalysts from the aspects of pre-treatment to enhance oxygen-containing functional groups, active components to improve de-NOx performance, reasonable calcination to enhance de-NOx performance, and anti-poisoning to maintain stable denitrification performance. Finally, the prospective future development directions and suggestions are given.

  • Technical and economic review
  • Xianyou TANG , Yanan ZHANG , Xinyi LI , Fengwu BAI , Zhifeng WANG
    doi: 10.19666/j.rlfd.202403052

    The technology of concentrating solar power tower plant with molten salt is currently the predominant photothermal power generation technology globally. The performance of the molten salt receiver, which serves as the core device for converting solar energy into heat, directly influences the system’s power generation efficiency. Additionally, the safety of the receiver affects the operational hours of the power plant. Consequently, it is crucial to develop a heat transfer model for the molten salt receiver and ascertain its precise heat transfer characteristics. This paper systematically organizes the heat transfer calculation model for the mainstream external cylindrical molten salt receiver, delineating the calculation process and fundamental methods for input radiant energy, radiant heat loss, convective heat loss, and molten salt heat gain within the heat transfer model. Based on the refinement level of the calculation outcomes, the heat transfer model of the receiver is bifurcated into a detailed model and a simplified model. While the detailed model boasts high calculation accuracy, offering a comprehensive representation of the actual energy conversion process, it is computationally expensive and requires extended transient process calculations. Conversely, its specific working condition calculations serve as a verification reference for the simplified model’s results. The simplified model entails a judicious simplification of the theoretical model that describes the heat transfer characteristics of the molten salt receiver, facilitating faster calculations while maintaining accuracy. It is predominantly employed during the design phase. By comparing and contrasting the characteristics and performance of these models, technical guidance can be offered for selecting appropriate heat transfer models for thermal performance calculation processes in molten salt receivers.

  • New energy power generation technology
  • Yang LIU , Haidong YU , Wenbin LIU , Min HUANG , Lisheng LI , Shidong ZHANG
    doi: 10.19666/j.rlfd.202402037

    Equipment failures, weather conditions and other factors can lead to a large amount of abnormal data in distributed photovoltaic (PV) power generation systems, causing serious effects on their safe and stable operation. In order to accurately identify and remove these abnormal data, a distributed PV power generation abnormal data identification method is proposed based on dynamic time warping (DTW) and two-stage quartile. Firstly, continuous abnormal data identification and elimination are achieved by comparing the mean photovoltaic power under similar irradiance. Abnormal data are eliminated based on the comparison of the mean photovoltaic power at the same period, taking into account the fluctuation of the photovoltaic power generation curve. A comprehensive curve similarity judgment method based on DTW and Euclidean distance is used to consider the fluctuation characteristics of the data more comprehensively, thereby improving the recognition and elimination effect of continuous abnormal data. Secondly, the DTW-Two-Stage Quartile abnormal data identification algorithm is proposed, and the first-order change rate and the second-order change rate are used to eliminate discrete abnormal data from the fused data, effectively identifying and eliminating discrete abnormal data. Finally, it is determined whether a fault has occurred based on the results of abnormal data identification and elimination. Experimental results show that, after the proposed algorithm eliminates abnormal data, it can better fit the distribution of normal photovoltaic power data. Compared with the quartile method and the 3-Sigma algorithm, the linear correlation degree of the proposed algorithm before and after the elimination of abnormal data has increased by 58.15% and 68.41% respectively, with better identification results.

  • New energy power generation technology
  • Tianqing SHI , Yongqiang SHANG , Yuanyuan LIU , Huanwen ZHONG , Ruilin WANG , Wenjia LI , Yongkuan LU
    doi: 10.19666/j.rlfd.202312183

    The coupling of photovoltaic-thermal utilization and ground source heat pump is expected to use photovoltaic waste heat to avoid performance degradation of the heat pump, and also to use photovoltaic electricity to partially meet the energy demand of the heat pump, which has a broad prospect. A simulation model of the integrated system of low-concentration photovoltaic-thermal and ground source heat pump is constructed, and the operational performance of the system is analyzed. Moreover, the key influence laws of the life cycle cost of the system are also analyzed. The research results show that, the annual solar-to-electrical efficiency of the integrated system reaches 17.73%, which is 9.58% higher than that of the single operation system. The photovoltaic waste heat of the photovoltaic-thermal device can effectively reduce the soil temperature decay, and the long-term operation performance of the heat pump is 16.58% higher than that of the reference system. The operation and maintenance cost of the system decreases with the increase of the scale of the photovoltaic-thermal device and the ground source heat pump, while the investment cost increases accordingly. The total life cycle cost of the system decreases at first and then increases with the increase of the scale. Taking the life cycle cost as the objective function, economic optimization of the system based on the particle swarm algorithm is carried out, and the life cycle cost reduces by 31.52% compared with the design of the maximum scale capacity. The relevant results can provide theoretical reference for optimal design of the photovoltaic-thermal-ground source heat pump integrated system.

  • New energy power generation technology
  • Tongyu DAI , Hongkun LI
    doi: 10.19666/j.rlfd.202401034

    The excessively high temperature gradient inside solid oxide fuel cell (SOFC) can lead to failure of the cell, so it is critical to reduce the temperature gradient in the SOFC and enhance the uniformity of the cell temperature. By combining with the electrical, thermal, flow, and mass transfer physical fields, a multi-physics field coupling model of the SOFC is established. The accuracy of the model is verified by comparing with the experimental data. The SOFC temperature and temperature gradient distributions are investigated by the SOFC model and the maximum temperature gradient in the cell reaction zone is determined as the optimization objective. The obstacle structure in flow channel is designed, and the effectiveness is proved. The shape, height and width of the obstacle structure are discussed and analyzed. It is found that the obstacle affects the maximum temperature gradient in the reaction zone mainly by changing the fluid flow rate and the oxygen molar concentration in the reaction layer. The change of the obstacle for the pressure drop in the flow path mainly affects the power density loss. Finally, the circular obstacle (h=0.8 mm, d1=4.0 mm) is identified as the optimal structure. With the same net power density as the conventional channel, the maximum temperature gradient is 43.35 K/cm, which is 9.4% lower than that of the conventional channel.

  • New energy power generation technology
  • Yaxuan XIONG , Xincheng YIN , Chenhua YAO , Jing REN , Yuting WU , Cancan ZHANG , Yulong DING
    doi: 10.19666/j.rlfd.202403032

    To achieve the carbon peak and neutrality targets, facilitate low-cost disposal of industrial solid wastes (namely semi-coke ash), and develop new green and low-carbon composite materials, carrying out carbon capture using semi-coke ash is proposed, based on the existing semi-coke ash/sodium nitrate composite phase change heat storage materials. The performance of semi-coke ash and composite phase change heat storage materials before and after carbon sequestration is studied. The results indicate that, the optimal conditions for carbon sequestration in semi-coke ash are: gas composition of 20%CO2/80%N2, ventilation time of 40 minutes, and heating temperature of 650 ℃. Under the optimal experimental conditions, the carbon sequestration rate of semi-coke ash reaches 29.27%. The optimal mass ratio of the resulting composite phase change heat storage material, namely the carbon-sequestered semi-coke ash to NaNO3 is 5:5. It achieves a heat storage density of 288.65 J/g at 100~380 ℃, with better mechanical properties, thermal stability, and chemical compatibility. The use of carbon-sequestered semi-coke ash as a skeletal material to prepare composite phase change heat storage materials is highly feasible, providing a new approach for the resource utilization and carbon emission treatment of industrial solid wastes, namely semi-coke ash.

  • New energy power generation technology
  • Xinwei LI , Binjian CHEN , Mingzhi YU , Jiying LIU , Kaimin YANG , Shiyu ZHOU , Yudong MAO
    doi: 10.19666/j.rlfd.202403054

    A multi-energy complementary system integrating solar-hydrogen-gas has been developed for multi-energy complementary cogeneration systems, aimed at meeting users’ demands for cooling, heating, power, and gas. In order to optimize the system performance, a multi-objective optimization evaluation system of the multi-energy complementary cooling, heating and power cogeneration system including economy, environmental protection and hydrogen doping ratio is constructed, and a mixed-integer linear programming model for multi-objective optimal scheduling is established based on this system. With the obtained Pareto frontier solution set, the optimal solution in the solution set is found by using the method of distance to the ideal solution to identify the optimal solution. By changing the blending ratio of hydrogen injected into the natural gas pipeline network, the optimal operating conditions for the devices in the electricity, heat, and cold networks are obtained. The results show that, under the condition of fixed user load, with the hydrogen doping ratio of 14.47%, the system operating cost per day is the lowest (26 794.31 yuan), and the carbon emission is the least (162.03 kg). The results indicate that the proposed scheme is not only economically better, but also has the characteristics of energy saving and emission reduction, and performs the best in comprehensive evaluation, compared with the 2 reference systems. The conversion of renewable energy sources into electricity, followed by the transformation into hydrogen and its incorporation into the natural gas pipeline network according to a specified blending ratio for application in combined cooling, heating, and power generation systems, significantly reduces the use of natural gas. This approach enhances energy utilization efficiency, maximizes the integration of renewable energy sources, and reduces carbon emissions.

  • New energy power generation technology
  • Qilong HU , Heng ZHANG , Weijun ZHANG
    doi: 10.19666/j.rlfd.202403065

    The vibration mechanism and characteristics of stator housing in nuclear power turbo-generators under different excitation forces are investigated, and an analysis and treatment method for the stator housing vibration fault is proposed. Moreover, analysis and verification is conducted by using three nuclear power turbo-generator units as examples. The results show that, the main cause of excessive stator housing vibration is the structure resonance resulting from the natural frequency of the stator housing being close to the rotating frequency or its double. The structure resonance caused by rotor excitation force can be controlled in two ways: by reducing the excitation force through field dynamic balance, or by adjusting the natural frequency of the stator housing through adjustment of the stator bottom bracing load distribution. Performing on-site dynamic balancing can effectively reduce the rotor excitation force. Adjusting the natural frequency of the stator housing can be realized through load distribution adjustment of the stator feet. However, due to the limited adjustment range of the magnetic pulling force, it is necessary to control the structure resonance caused by magnetic pulling force by adjusting the natural frequency of the stator housing. To prevent structure resonance of the stator housing, it is important to adjust the stator bottom bracing load distribution during installation or maintenance of the turbo-generators to keep the natural frequency of the stator housing away from the rotating frequency and electromagnetic force frequency.

  • Thermal energy science research
  • Haoru ZHANG , Guoqiang ZHANG , Jianhao YU , Mingyu LIU
    doi: 10.19666/j.rlfd.202403063

    In order to investigate the effects of oxygen addition amount and type of gasification medium on coal gasification efficiency as well as the optimization of integrated gasification combined cycle (IGCC) power system, a simulation analysis is carried out by baking two kinds of coals with significant differences in oxygen content as the examples. Firstly, based on the equilibrium reaction model, the influence of oxygen carbonation stoichiometric ratios (considering the oxygen content of different coal types) on gasification characteristics for different coal types is compared. Then, the gasification characteristics are analyzed and optimized when CO2 and steam are added as gasification media respectively. On this basis and considering CO2 capture, a novel IGCC power cycle system with CO2-assisted gasification, pure oxygen combustion and partial gas recirculation is proposed and analyzed, and the gas turbine model is simulated and optimized. The results show that, the coal gasification performance is the best when the total oxygen-carbonation stoichiometric ratio is around 0.47. Under this condition, adding CO2 as the gasification medium can increase the efficiency of cold gas by about 1.3%, compared with that of the conventional way that adding steam as the gasification medium. Compared with the conventional IGCC power system with pre-combustion decarbonization, the net power efficiency of the proposed system increases by about 1.5% and the exergy efficiency increases by 1.7%, which provides a new idea for designing a low-carbon and efficient IGCC power generation system.

  • Thermal energy science research
  • Hao HU , Qianxin GUO , Li YANG , Xiaobing YU , Chenxi XUE , Yonglin LIU , Yanping XUE , Qingchuan YANG , Yuheng GU
    doi: 10.19666/j.rlfd.202403018

    Partial heating supercritical carbon dioxide (S-CO2) power cycle system is proven to be one promising option for waste heat recovery. By using LiBr-H2O and NH3-H2O as working fluids, two types of novel combined power systems consisting of a parting pre-heating S-CO2 cycle and different absorption power cycle (APC) systems are proposed. The detailed mathematical models of the proposed parting heating S-CO2/APC systems are built and verified. Based on the results of single- and multi-objective optimization, the performances of the proposed S-CO2/APC system and the standalone S-CO2 system are compared from the perspective of thermodynamics and economics. The single-objective optimization study reveals that the net power output and net efficiency of the S-CO2/LiBr-H2O system and the S-CO2/NH3-H2O system increases by 7.40% and 4.30%, respectively, compared with the standalone S-CO2 system. The multi-objective optimization results show that, the S-CO2/LiBr-H2O system and S-CO2/NH3-H2O system can obtain improvements of 7.94% and 5.13% in net efficiency as well as promotion of 12.35% and 9.02% in the specific investment cost respectively, indicating that the S-CO2/LiBr-H2O system has a greater potential. Exergy loss analysis reveals that the main exergy loss exists in the coolers and the heaters, and the proposed S-CO2/APC systems can significantly reduce the exergy loss in the S-CO2 cooler by about 45%.

  • Thermal energy science research
  • Wugao YU , Wenfeng CHENG , Tao SUN , Jian WEI , Pengbo ZHAO , Aiping LIU , Qiang XU , Weiqiang ZHANG , Chang’an WANG , Defu CHE
    doi: 10.19666/j.rlfd.202401029

    In the context of carbon peak and carbon neutrality, the development of coal-biomass coupling power generation is one of the important ways to accelerate the transformation and upgrading of electric power and realize low-carbon development of coal power. A coal-fired power generation system directly coupled with biomass combustion was designed for a 300 MW circulating fluidized bed (CFB) boiler, and the combustion characteristics of directly firing biomass with coal were studied by using the system. The results show that, this biomass direct combustion coupling system could run stably and reliably. When wood pellets was co-fired in the CFB boiler, with the increase of wood pellets’ blending ratio, the fly ash carbon content of the mixed fuel decreased, the CO emission reduced, and the burnout performance of the mixed fuel improved. After optimization on the boiler combustion and air distribution, the NOx emission was slightly lower than that of pure coal burning. The pollutants test under typical conditions showed that, after adding wood pellets, the dioxin emission from boiler flue gas was 0.008 8 ng TEQ/m3 (standard condition, ϕ(O2)=11%), and the dioxin emission in fly ash was 0.020 6 ng TEQ/m3. The total emission of heavy metals and harmful trace elements such P, As and Se from fly ash was 32.121 mg/l, and that from the bottom slag was 3.918 mg/L. The emission of harmful substances like dioxins and heavy metals in flue gas and fly ash all met the emission limits of national environmental protection standards.

  • Thermal energy science research
  • Ying LI , Jiankun ZHUO , Yifan WU , Yonggang FAN , Qiang YAO , Shuiqing LI
    doi: 10.19666/j.rlfd.202401012

    There is a delay in NOx measurement for flexible operations in coal-fired power plants, which leads to a delayed response in ammonia injection control system of selective catalytic reduction (SCR) reactor, resulting in potential over or under-injection of ammonia and significant fluctuations in NOx mass concentration at outlet of the SCR reactor. To enable proactive adjustment of ammonia injection and considering the interconnected factors influencing the NOx emissions from coal combustion, a prediction model for NOx mass concentration at the SCR reactor inlet is proposed based on convolutional neural networks (CNNs) and long short-term memory neural (LSTM) networks. By using operational parameters from a 330 MW coal-fired power plant, a Pearson coefficient method is employed to calculate the correlation between feature variables. Significant features are extracted to define the model input matrix and output matrix. The random search algorithm is used for hyper-parameters optimization to enhance predictive performance. The SHAP algorithm is then applied to interpret the model structure and explain the black-box model. Finally, the control effects of model with NOx concentration prediction is verified through Simulink simulation. The results indicate that, the CNN-LSTM prediction model demonstrates higher predictive accuracy for the variable NOx mass concentration at the SCR reactor inlet during the frequent load fluctuations. It can provide feedback to the ammonia injection control system of 25 seconds in advance. The optimized ammonia injection control strategy not only reduces the standard deviation between the NOx mass concentration at the SCR reactor outlet and the set value by 28%, but also improves the response speed of NH3/NOx regulation, reducing the maximum ammonia slip by 22%. The research findings can provide guidance for intelligent SCR denitration system and combustion optimizing operating during flexible operation of coal-fired power plants.

  • Thermal energy science research
  • Xiaoyong YAN , Xinhua XIE , Jian ZHOU , Minglei LI
    doi: 10.19666/j.rlfd.202404076

    The utilization hours of thermal power units continue to decline, and peak shavings become more frequent. Under this background, the existing ammonia injection mixing technology can no longer meet the new normal needs of coal-fired power plants, and ultra-low emissions put forward higher requirements for uniformity of the NH3/NOx molar ratio distribution at the SCR reactor inlet. The grid-type ammonia injection grid (AIG) and static mixer are optimized through CFD numerical simulation and physical model test. The design method and an anti-blocking nozzle are proposed to ensure the uniformity of ammonia distribution, adjustment flexibility, and anti-blocking performance of the ammonia injection grid. Moreover, a triangular large-scale flue gas self-mixing device is developed to improve the uniformity of the NOx concentration field at inlet of the SCR reactor and enhance the load adaptability of the SCR denitrification device from the root. The relative standard deviation of NOx distribution at the SCR outlet of a 600 MW unit under high, medium and low loads reached 8%~19% by using this technology, and the ammonia escape at full load decreased by 51%.

  • Thermal energy science research
  • Lianghui XIA , Jingjing WANG , Yanfei JIAN , Yujie LIU , Chi HE
    doi: 10.19666/j.rlfd.202402036

    Methane is one of the main components of atmospheric pollutants, which is challenging to be eliminated by catalytic oxidation under mild conditions because of its tetrahedral structure stability. In this work, the acidic sites of Pd-based catalysts are modified by introducing transition metals (Cr, Mo, W) to promote the cleavage of C-H bonds and therefore to enhance the catalytic oxidation performance of methane. The oxygen vacancies, acidity and redox property of prepared catalysts are systematically characterized by XRD, Raman, H2-TPR and NH3-TPD techniques. The results show that, the transition metal modification increases the acidic site of Pd catalysts obviously, and the modified PdM catalysts have a higher amount of oxygen vacancies. However, only Mo modified PdMo catalyst exhibits better redox performance, while Cr and W modified PdCr and PdW catalysts show slightly lower redox performance. The results of the methane oxidation reaction confirm that the PdMo catalyst with moderate acidic sites displays excellent performance in the methane oxidation reaction, and its T90 decreases by about 150 ℃, while the PdCr and PdW catalysts with more and less acidic sites show lower methane oxidation activity. The results indicate that the number of acid sites and the redox properties of the catalyst jointly determine the methane oxidation performance. This conclusion provides critical insights for design and preparation of catalysts for complete oxidation of methane at low temperatures.

  • Thermal energy science research
  • Qiuyu ZHU , Jianxin QIN
    doi: 10.19666/j.rlfd.202405087

    Under the background of wide application of low nitrogen and oxygen combustion technology and deep peaking technology, the high temperature corrosion failure of water wall tubes is more serious in service process. The high-temperature corrosion behavior characteristics of the boiler water wall tube and high-speed arc spraying PS45 coated tube from a power plant were comparatively investigated. Moreover, the corrosion surface morphology, corrosion products compositions and corrosion cross section characteristics were systematically analyzed by means of SEM, EDS and XRD. The results show that, the high-speed arc spraying PS45 coating can effectively improve the high temperature corrosion resistance of water wall tubes, and the thickness of the surface corrosion layer is small. In the process of high temperature service, the PS45 coating shows better corrosion resistance due to its high content of Cr and Ni, and the thickness of the surface corrosion products layer is thin. However, the microscopic pores between the coating particles will lead to intrusion of high-temperature corrosion reactions, and even cause direct corrosion of the water wall tubes at the coating/substrate interface.

  • Thermal energy science research
  • Xuan WANG , Yiwei YIN , Jingyu WANG , Hua TIAN , Gequn SHU , Xuanang ZHANG
    doi: 10.19666/j.rlfd.202403059

    Energy saving and emission reduction in road transport field is an important part of the strategy to achieve carbon neutrality. Heavy commercial vehicles have high power and range requirements, and the transition from conventional internal combustion locomotives to hybrids with waste heat recovery is of great significance in improving engine efficiency and reducing energy consumption. However, the waste heat recovery system integrated with hybrid power in current research mostly adopts a simple layout, and only recovers a single form of waste heat energy from the cylinder liner water or flue gas, which has a limited degree of enhancement to the overall efficiency of the vehicle. Therefore, a waste heat recovery system based on the organic Rankine cycle that can simultaneously recover the waste heat from flue gas and cylinder liner water and operate efficiently under full operating conditions is proposed. The system is coupled with a series hybrid power system and operates under high-speed and suburban road conditions, the performance of the organic Rankine cycle system and the improvement effect of the overall energy efficiency of the integrated system are then investigated. The results show that, under the premise of considering the weight of the waste heat recovery system, the waste heat recovery system improves the engine efficiency by 2.85% and reduces the overall fuel consumption by 6.78% under high-speed USHWY conditions. Under urban road UDDS conditions, it enhances the engine efficiency by 2.30% and decreases the overall fuel consumption by 6.43%. The above results demonstrate the system’s fuel-saving capability and application potential. It is found that the organic Rankine cycle system has a large inertia, and the long-term stable operation of the engine plays a decisive role in improving the output power and efficiency of the system, so the system is suitable for matching with high-speed operation of heavy-duty hybrid vehicles.