Home Archive
Archive
2022 Volume 55 Issue 8  Published: 2022-08-20
    Review
  • Liangrong LI , Zhichao NI , Zujie CHEN , Yue PENG , Jian PENG , Fuhua LIU , Chenhui JIANG
    doi: 10.16790/j.cnki.1009-9239.im.2022.08.001

    From the perspective of inorganic nanoparticles hybrid polyimide (PI), the research status of dielectric constant, conductivity, electric strength, and corona resistance of PI hybrid materials at home and abroad in recent years was reviewed and commented. The influence of different inorganic nanoparticles doping on the electrical properties of PI materials was expounded, the problems existing in the process of PI hybrid were analyzed, and the direction of PI hybrid materials can be further studied was prospected.

  • Review
  • Benhong OUYANG , Kaiwen HUANG , Peng ZHAO , Songhua LIU , Jiankang ZHAO , Shouwen LIU
    doi: 10.16790/j.cnki.1009-9239.im.2022.08.002

    The application status of polypropylene (PP) cables were introduced in this paper, and the modification principles, existing advantages and disadvantages, and research status of polypropylene insulation materials were summarized. The research and development emphasis of polypropylene semi-conductive shielding materials were described. Finally, the research progress of PP cable at home and abroad was introduced, and the research direction of PP material was pointed out.

  • Material Research
  • Lin TIAN , Boyan JIA , Jie LIU , Cuiying SUN , Xuan WU , Jiaxin ZHANG , Hechen LIU
    doi: 10.16790/j.cnki.1009-9239.im.2022.08.003

    In order to improve the comprehensive performance of bisphenol A epoxy resin (DGEBA), bisphenol A epoxy resin was modified by alicyclic epoxy resin through blending, and the thermal, mechanical and electrical properties of the blending system were comprehensively analyzed. The results show that when the mass fraction of alicyclic epoxy resin 2021P is 10%, the blending system have better thermal, mechanical and electrical properties. Compared with the pure bisphenol A epoxy resin, the glass transition temperature of the blending system increases by 3.18%, and the bending strength and tensile strength increase by 3.95% and 4.65%, respectively. The leakage current decreases by 6.03%, the dielectric loss factor decreases by 24.25%, and the power frequency electric strength increases by 7.16%.

  • Material Research
  • Hongda YAN , Wenpeng LI , Weikang LI , Xiaoning SHI , Honglei LI , Chong ZHANG
    doi: 10.16790/j.cnki.1009-9239.im.2022.08.004

    In order to achieve long-term stable extrusion of insulating materials, a cross-linked polyethylene with different antioxidant content was prepared by melt blending, and the effect of different antioxidant content on the scorch resistance of cross-linked polyethylene was studied. At the same time, the mechanical properties, electric strength, dielectric properties, and thermal properties of cross-linked polyethylene were comprehensively evaluated. The results show that with the increase of antioxidant content, the torque of cross-linked polyethylene decreases gradually, the cross-link time increases slowly, and the scorch resistance of the material is improved. In addition, the temperature of cross-linked polyethylene material is reduced slightly, which ensures the stability of long-term extrusion for material. The conductivity of cross-linked polyethylene does not change significantly with the increase of antioxidant content, while the AC electric strength and dielectric loss increase slightly. The AC electric strength increases by 4.5%, the dielectric loss factor is less than 5.0×10-4, and the melting and crystallization characteristics do not change significantly.

  • Material Research
  • Yamin WU , Jian ZHANG
    doi: 10.16790/j.cnki.1009-9239.im.2022.08.005

    High performance glass fiber reinforced epoxy resin composites were prepared by vacuum impregnation and autoclave molding using multifuctional AG80 epoxy resin and phenolic epoxy resin as composite epoxy resin matrix, composite diaminodiphenyl sulfone (DDS) as curing agent and 2-ethyl-4-methylimidazole as accelerator. The results show that the prepared high performance epoxy resin composites have excellent high temperature and high humidity resistance. When the content of DDS is 35 phr, the tensile strength, compressive strength, and bending strength of epoxy resin composites reach 385, 549 and 407 MPa at room temperature, respectively, the insulation resistance reaches 1.0×109 Ω, and the bending strength reaches 210 MPa at 200℃. In addition, the epoxy resin composite still maintains good mechanical properties and insulating properties after high temperature and high pressure hygrothermal test at 205℃ and 140 MPa, which can meet the application requirements of petroleum logging tools in high temperature and high humidity environment.

  • Material Research
  • Miaolin WANG , Jun LI , Yimin XIE , Xinhui LI , Qinghua FENG
    doi: 10.16790/j.cnki.1009-9239.im.2022.08.006

    Using aramid fibrid as reinforcing material and introducing into mica paper-based materials, we manufacture an aramid fibrid/mica composite insulating paper by wet paper with pulp. The morphology, mechanical strength, insulating properties, thermal stability, and glue permeability of the composite paper were systematically studied. The results show that the flake mica and ribbon-like aramid fibrid are orderly stacked to form a “brick-mud” structure. The increase of aramid content makes the composite paper structure more compact, and the mechanical strength also increases. With the increase of aramid content, the gap between mica is filled, and the air permeability of composite paper decreases. The electric strength and thermal stability of the composite paper decrease with the increase of thickness, but the composite paper still maintains good insulating properties and thermal resistance.

  • Material Research
  • Huan SONG , Ping DING , Jun YANG , Yong LI , Zhengsheng LI , Xinglong LIU , Xichuan LIANG
    doi: 10.16790/j.cnki.1009-9239.im.2022.08.007

    In order to compare the thermal ageing properties and application characteristics of polyamide fiber paper commonly used for wire wrapping in the market, the thermal ageing properties in air, metal, and oil, oil absorption properties, and oil pollution properties of 2 mil aramid paper for wire wrapping from home and abroad were studied. The results show that the thermal ageing properties of three kinds of meta aramid paper in air are basically at the same level. When the aramid paper contacts with metal, the thermal ageing properties of the domestic aramid paper (2#) is significantly lower than that of foreign aramid paper (1#) and ZhuZhou Times Fiber Pioneer aramid paper (3#), the gap with the latter two is at least 15%, and the performance retention rates of the latter two are basically the same. After the aramid paper conducts thermal ageing in mineral oil (105℃), synthetic ester oil (130℃), and silicone oil (150℃) for 168, 336, and 504 h, respectively, the properties of three kinds of aramid paper do not decrease significantly. After the aramid paper is immersed in insulating oil, the oil absorption characteristics of three kinds of aramid paper are close, and there is no obvious pollution to oil, which indicates that the aramid paper has good compatibility with insulating oil. The research shows that the comprehensive performance of 3# aramid paper is better than that of 2# aramid paper, which indicates that 3# aramid paper can realize the domestic substitution of high level aramid insulating paper.

  • Material Research
  • Yihua QIAN , Yaohong ZHAO , Qing WANG , Siwei PAN
    doi: 10.16790/j.cnki.1009-9239.im.2022.08.008

    Dibenzyl disulfide (DBDS) is a corrosive impurity in transformer oil, which can easily lead to transformer failure. In this paper, a γ-Al2O3 was prepared from pseudo-boehmite by calcination method, and a series of Ag/γ-Al2O3 were prepared by loading Ag+ on γ-Al2O3 carrier by equal volume impregnation method. The adsorption phase equilibrium and kinetics curves of dibenzyl disulfide on Ag/γ-Al2O3 and the removal rate of dibenzyl disulfide in operating transformer oil by Ag/γ-Al2O3 were studied. The results show that the adsorption isotherm of DBDS on Ag/γ-Al2O3 belongs to Langmuir model. The equilibrium adsorption capacity of Ag/γ-Al2O3 for DBDS is 69.5 mg/g at 298 K, which is 105.9 times higher than that of γ-Al2O3, showing excellent adsorption performance. The removal rate of Ag/γ-Al2O3 for DBDS in the operating transformer oil is close to 100% under appropriate mass ratio of oil and adsorbent, and the DBDS adsorption capacity of Ag/γ-Al2O3 is not affected by temperature changes. The adsorption kinetic process of DBDS on Ag/γ-Al2O3 is well fitted by the pseudo-second-order kinetics model, and the activation energy of DBDS desorbing from Ag/γ-Al2O3 is 71.673 kJ/mol.

  • Insulation Technology
  • Zongheng ZHANG , Shusheng ZHENG , Shiyou WU
    doi: 10.16790/j.cnki.1009-9239.im.2022.08.009

    Electrical tree is a common phenomenon in XLPE cable, and there may be different scales of spike defects during the operation of cables. In this paper, the relationship between electrical tree growth morphology and partial discharge characteristics under different tip curvature radius was studied. The results show that the sample with small tip curvature radius will eventually develop into branch electrical tree under the tree initiation voltage, while the sample with large curvature radius will eventually develop into cluster electrical tree, and the discharge capacity of cluster electrical tree is greater than that of branch electrical tree. The positive and negative half cycle of PRPD diagram of the cluster electrical tree is similar to the “wing shape”. The discharge shape of the positive half cycle of the branch electrical tree is “triangle shape”, and the negative half cycle shape is “wing shape”. The growth rate of the two electrical trees shows the characteristics of “fast-slow-fast”. The growth rate of the branch electrical tree is higher than that of the cluster electrical tree, and the branch electrical tree is more harmful in the actual cable.

  • Insulation Technology
  • Haidan LIN , Mengzhu HU , Jinfeng SI , Haifeng ZHANG
    doi: 10.16790/j.cnki.1009-9239.im.2022.08.010

    In this paper, the aggregation morphology of copper products in transformer oil and its influence on the ageing performance of transformer oil were investigated. The aggregation morphology of copper products in oil were tested by molecular weight distribution test method, and the ageing properties of oil samples were also analyzed periodically. The results show that the distribution of copper products changes with the ageing time obviously. The proportion of ionic copper decreases gradually with the ageing time, while the proportion of colloidal and suspended copper exhibit a tendency of continuous accumulation. The acid value and dielectric loss factor of the transformer oil increase significantly with ageing time, while the breakdown voltage decreases continuously. The concentration of ionic, colloidal, and suspended copper are positively correlated with the acid value and dielectric loss factor, and negatively correlated with the breakdown voltage.

  • Insulation Technology
  • Jun ZHAO , Ruidong HE , Shuguo GAO , Chenmeng XIANG , Yalin WANG , Yi YIN
    doi: 10.16790/j.cnki.1009-9239.im.2022.08.011

    High voltage power module packaging insulation endures unipolar electric stress, but its space charge phenomenon has never been paid enough attention. The space charge behavior and trap energy distribution of silicone material for packaging were investigated at various temperatures in this paper. The space charge and isothermal relaxation current of silicone samples were tested at 40, 60, and 80℃ under the applied electrical field from 3 to 15 kV/mm by simultaneous measurement system of space charge and trap energy states. The results show that the space charge accumulation is getting worse with the increase of temperature and applied field. There are charges with the same polarity accumulated near the electrode, which distorts the local electrical field distribution. Furthermore, a modified isothermal relaxation current analysis method based on non-negative least-squares iterative algorithm was proposed, and the depolarized relaxation currents at various temperatures were analyzed to provide the trap energy distribution from 0.8 to 1.2 eV, which was beneficial for understanding the mechanism of space charge behavior. The accumulation of space charges results in local field distortion, and the distorted field can cause partial discharge and insulation failure of packaging. Therefore, it is suggested that the space charge problem should be taken into account at packaging design of high voltage power modules.

  • Insulation Technology
  • Wenfeng LIU , Xuemei ZHENG , Ziqi ZHANG , Yiyan AN , Xiaohong CHI
    doi: 10.16790/j.cnki.1009-9239.im.2022.08.012

    In order to study the reliability of nitrile butadiene rubber (NBR) sealing element under the action of extremely low temperature and oil medium, the mechanical properties and microstructure of sealing rings in high-voltage transformers in extremely cold regions were studied. The mechanical characteristics, morphology change, chemical structure characteristics, and thermal response characteristics of the sealing ring after serviced for one year in extremely cold environment were obtained by tensile test, micron indentation test, scanning electron microscope (SEM), infrared spectrum (FTIR), and differential scanning thermal analysis (DSC). The results show that the elastic modulus and hardness of NBR sealing ring decrease in extremely cold environment, which leads to the loss of sealing effect. This is because the surface of sealing ring swell under the joint action of low temperature and oil medium, and micro-cracks appear. Oil immersion in NBR makes the molecular chain spacing increase, and the compliance of main chain of NBR is improved, meanwhile, the molecular structure of NBR changes due to the hydrolysis reaction of cyanide group.

  • Insulation Technology
  • Guanghua SUN , Xiufeng LI , Jijiang SONG , Yunzi DONG , Peng ZHANG
    doi: 10.16790/j.cnki.1009-9239.im.2022.08.013

    In order to study the performance changes of irradiation crosslinking low-smoke halogen-free flame-retardant insulation layer and sheath layer for photovoltaic cables before and after getting moistened, the insulation layer and sheath layer of photovoltaic cable with various water-immersion time were conducted mechanical properties, thermal extensibility, dynamic thermomechanical analysis (DMA), Fourier transform infrared spectroscopy (FTIR), and volume resistivity tests. The results show that the long-term water-immersion causes hydrolysis of molecular chains in the material, and the entanglement of molecular chains weakens, which lead to decrease of tensile properties of samples. After water-immersion, the initial storage modulus of the insulation layer and sheath layer samples decreases, the adhesion force between filler particles and matrix resin decreases, and the mechanical loss peak of the insulation layer presents double peaks characteristic. With the increase of moistening degree, the EVA in the polyolefin matrix swells, and the free volume increases. Some flame retardant fillers are separate from the binding of matrix and become impurity ions, making the carrier concentration and mobility increase, which leads to continuous decrease of volume resistivity.

  • Test and Analysis
  • Hong WU , Jinpeng HAO , Kai YANG , Ziyi FANG , Guohua YANG
    doi: 10.16790/j.cnki.1009-9239.im.2022.08.014

    Aiming at the contaminant composition of transmission line insulator in Ningxia Yellow River irrigation area are not clear, and the degree of environmental impact is unknown, we subdivided the environment of Ningxia Yellow River irrigation area into 5 categories: industry, agriculture, urban residential area, desert, and grassland, and insulator contaminants samples in the corresponding environments were taken to conduct microscopic morphology, element content, crystal composition, anion and cation composition and content detection and analysis. Meanwhile, the pollution accumulation characteristics of insulators in irrigated and non-irrigated areas were compared and analyzed. The results show that the soil composition in the Yellow River irrigation area determines the basic composition of insulator contaminants. The industrial and agricultural environment have bigger influence on the micro-structure and different ingredients content of the insulator contaminants, and the urban residential area is followed. The pollution accumulation degree of insulators in irrigated areas was obviously higher than that in non-irrigated areas. In order to further improve the operation reliability of the transmission lines in Ningxia Yellow River irrigation area, some suggestions for anti-pollution flashover operation and maintenance are put forward, which can be use as reference for relate operation and maintenance units.

  • Test and Analysis
  • Hao SHEN , Hui LIU , Xinming MA , Yifan FU , Minjun ZHANG , Fuxing YANG , Hao ZHANG , Minfu LIAO
    doi: 10.16790/j.cnki.1009-9239.im.2022.08.015

    The faults caused by internal interface defects of composite insulators is a great threat to the safe and stable operation of power grid. In order to study the influence of different shapes of defects and their sizes and moisture immersion on the electric field distribution of insulators, an isosceles triangle defect model including tip curvature radius parameter was proposed. A 3D model of 500 kV composite insulator was established, and the electric field of defects with different shapes and sizes and moisture ratio were simulated and compared by the COMSOL. The results show that the isosceles triangle defect model can better reflect the tendency of defect developing to the low voltage side. The tip curvature radius of defect has no obvious effect on the air gap, but there is a point effect in the water gap. With the increase of moisture content in the defect, the maximum electric field strength increases gradually. Under the action of point effect and moisture immersion, the electric field strength at the tip of low voltage side is distorted severely, which increases the possibility of partial discharge and accelerates its development to the low voltage side.

  • Test and Analysis
  • Zhongjie WANG , Aisheng YANG , Ting FENG , Wenbiao TAO , Juan DU
    doi: 10.16790/j.cnki.1009-9239.im.2022.08.016

    To investigate the partial defects positioning method of low voltage cable, frequency domain reflectometry (FDR) was used to test the low voltage cable with defects, and the positioning results were analyzed in this paper. Three partial defects of D1, D2, and D3 were made successively in phases A, B, and C of 14.1 m long low voltage cable. The D1 defect was a 20 mm × 2 mm of rectangular insulation (expose cable core) in phase A made at 8.7 m away from the head-end of cable and was paralleled resistors with different resistance to simulate high and low resistance faults. The D2 defect was a longitudinal knife mark defect with 5 mm of length in phase B made at 4.3 m away from the front end of cable, while D3 defect was a V-shaped knife mark defect in phase C made at 11 m away from the head-end of cable. The A phase samples without defects and A, B, and C three phase samples with defects were tested by FDR instrument. Then, the D3 defect was immersed in saturated salt water and the three phases end of cable was applied 1 kV voltage for accelerated ageing. The ageing time was four weeks. After ageing, the three phases A, B, and C were detected by FDR. The waveform characteristics in frequency domain and time domain of different defects were analyzed according to FDR detection results. The results show that the peak amplitude in frequency domain of the sample without defect decreases, but the peak amplitude at the defect of the sample with defects increases and is larger than the waveform amplitude on both sides, and the peak amplitude increases more significantly when there is a low resistance fault. In addition, the time domain waveform of high resistance fault shows a positive wave, but the peak is not significant. The low resistance fault presents a significant negative wave. FDR waveforms in frequency domain and time domain can be used to locate low voltage cable faults effectively, and have higher sensitivity to locate low resistance fault.

  • Test and Analysis
  • Bonan CUI , Shuai LIU , Quanxu JIANG , Xia WANG
    doi: 10.16790/j.cnki.1009-9239.im.2022.08.017

    In DC transmission lines, cable line is easy subjected to the impact of operating overvoltage and lightning overvoltage, which leads to cable line superimposed by impulse voltage on the basis of DC voltage, making the space charge accumulation on insulation layer change. In order to study the effect of impulse voltage superposition on the charge accumulation in the operating DC cable lines, a PEA method space charge measurement system under DC superimposed impulse voltage was developed through improvement on the traditional PEA method, combining with equivalent circuit formula deduction and Pspice software simulation, and reasonable selection of RC-component in measurement system. The space charge characteristics of XLPE samples under DC superimposed impulse voltage were measured. The results show that the coupling efficiency of impulse voltage and DC voltage is very high, and the space charge characteristics show that the superimposing the same polarity of impulse voltage can promote the injection and migration of the same polarity charge more compared with superimposing different polarity of impulse voltage.