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2022 Volume 55 Issue 9  Published: 2022-09-20
    Material Research
  • Xiaopeng ZHA , Chuang ZHANG , Yiwei LONG , Ye TIAN , Kangning WU , Jianying LI , Kun WANG , Wei YANG
    doi: 10.16790/j.cnki.1009-9239.im.2022.09.001

    The effects of doping micro-SiO2 on the electrical tree resistance, thermal stability, thermal conductivity, and trap characteristics of epoxy resin under repetitive frequency bipolar square wave voltage were investigated. The results show that the electrical tree breakdown time of epoxy resin is prolonged by doping micro-SiO2, and the prolong effect is the most obvious at 10 kHz, the electrical tree breakdown time is prolonged from 6 min to 44 min. Doping micro-SiO2 can also increase the thermal conductivity of the epoxy resin and reduce the degradation of epoxy molecular chain at high temperature. The micro-SiO2 filler can introduce more deep level traps, hinder the development of electrical tree channels, extend and even block the development path of electrical tree, which decreases the damage degree of molecular chain. Therefore, doping micro-SiO2 can effectively improve the electrical tree resistance of epoxy resin under repetitive frequency bipolar square wave voltage.

  • Material Research
  • Jiadong ZHENG , Qiaolong YUAN , Farong HUANG
    doi: 10.16790/j.cnki.1009-9239.im.2022.09.002

    A silicon-containing propargyl ether of bisphenol A (PSPE-A) was synthesized by the polycondensation of bisphenol A dipropargyl ether and chlorosilane, and a diacetylenic benzene end-capped silicon-containing propargyl ether of bisphenol A (DPSPE-A) was synthesized by two step method. Then the bis(triphenylphosphine) nickel dicarbonyl, octacarbonyl dicobalt, and bis(cyclopentadiene) cobalt were used to catalyze the curing of the PSPE-A and DPSPE-A resins, respectively, and a carbon fabric (T300CF) reinforced silicon-containing propargyl ether of bisphenol A resins was prepared. The thermal curing and thermal properties of PSPE-A and DPSPE-A were characterized by differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), and dynamic thermomechanical analysis (DMA), and the mechanical properties of the PSPE-A based composites were studied. The results show that end capping with diethynyl benzene can increase the thermal properties of PSPE-A resin. The three catalysts can all decrease the curing temperature of PSPE-A resin, and the initial curing temperature of PSAPE-A and DPSPE-A decreases by about 130℃ and 60℃ after using bis(cyclopentadiene) cobalt, respectively. The flexural strength of the cured PSPE-A and DPSPE-A is 35.8 MPa and 27.8 MPa, respectively. The flexural strength of T300 carbon fabric reinforced PSPE-A and DPSPE-A composites is 458.2 MPa and 287.6 MPa, respectively.

  • Material Research
  • Sheng DING , Junfeng CHENG , Chunlin LIU
    doi: 10.16790/j.cnki.1009-9239.im.2022.09.003

    In order to improve the dispersion of carbon nanotubes (CNTs) in epoxy resin (EP) nanocomposites and the interface interaction between them, so as to prepare EP nanocomposites with excellent comprehensive properties, polyvinyl pyrrolidone (PVP) molecular chains were grafted to the surface of CNTs by covalent bonding under the action of Fenton reagent, and the dispersion of modified CNTs in ethanol and acetone was studied. Then the modified CNTs were compounded with EP to prepare nanocomposites, and their comprehensive properties were studied. The results show that the traditional physical coating modification of CNTs by PVP can be changed into chemical modification with covalent bond through the HO∙ with strong oxidation decomposed by Fenton reagent, and hydroxylation modification can be realized, which improves the grafting rate of PVP. After modification, the CNTs have good dispersion in ethanol and acetone. There is a strong interface interaction between the modified CNTs and EP, which can improve the mechanical properties of EP obviously. When the mass fraction of modified CNTs is 0.25%, the impact strength and flexural strength of the nanocomposites increase by 58.6% and 5.2%, respectively.

  • Material Research
  • Shikuan BAO , Jun YANG , Huan SONG , Hanmao LIU , Xichuan LIANG , Yong LI , Zhengsheng LI
    doi: 10.16790/j.cnki.1009-9239.im.2022.09.004

    A medium-density aramid pressboard was prepared by using meta-aramid chopped fiber and precipitated fiber as raw materials, the effects of chopped fiber length, grammage of single pulp layer, and moisture content of paper billet on the properties of the aramid pressboard were studied. The conventional properties, compatibility, and processing performance of the aramid pressboard were studied. The results show that when the chopped fiber length is 7 mm, the grammage of single pulp layer is 64 g/m2, and the moisture content of paper billet is 63%, the aramid pressboard has excellent electrical and mechanical properties, good compatibility with synthetic ester transformer oil and silicone transformer oil, and good processing performance, which meets the application requirements of traction transformer and offshore wind power oil-immersed transformer.

  • Material Research
  • Siqi GU , Zuming HU , Junrong YU , Yan WANG , Jing ZHU
    doi: 10.16790/j.cnki.1009-9239.im.2022.09.005

    The surface of meta-aramid paper was coated with poly(m-phthaloyl-m-phenylenediamine) (PMIA) slurry with different solid contents, and the coated meta-aramid paper was dried. The morphology, mechanical properties, dielectric properties, and electric strength of the modified meta-aramid paper were characterized by cold field emission scanning electron microscope, universal testing machine, broadband dielectric impedance spectrometer, and electric strength testing instrument. The results show that the PMIA slurry can change the structure of aramid paper and decrease the internal void of aramid paper. When the solid content of PMIA slurry is 10%, the transverse and longitudinal tensile strength of meta-aramid paper increases to 51.3 MPa and 94.4 MPa, respectively, the dielectric constant of meta-aramid paper is 2.07, and the electric strength of meta-aramid paper increases to 29.83 kV/mm. The mechanical properties and electric strength of the meta-aramid paper coated with PMIA slurry are better than those of original aramid paper. After treated at 180℃, the mechanical properties and electric strength of the modified meta-aramid paper are still better than those of original meta aramid paper, which can meet the applications of aramid paper in higher electric field environment and further broaden the applications field of aramid paper.

  • Material Research
  • Fan YU , Hongda YAN , Zichun LIN , Lili ZHAO , Limin CAI , Shuai WANG , Wei YANG
    doi: 10.16790/j.cnki.1009-9239.im.2022.09.006

    A series of polypropylene/ethylene propylene copolymer (PP/EPC) cable materials were prepared by blending polypropylene (PP) with two kinds of ethylene propylene copolymer (EPC) with different ethylene content. The effects of EPC types and contents on the mechanical, thermal, and electrical properties of PP were investigated. The results show that the addition of EPC improves the toughness of PP significantly on the basis of maintaining the original excellent thermal and electrical properties of PP, and the toughening effect is more obvious by increasing the amount of EPC and the ethylene content in EPC.

  • Material Research
  • Yongjin ZHAO , Yongze ZHANG , Gepeng WANG , Jiayuan GUO , Maomao SHI , Ju TANG
    doi: 10.16790/j.cnki.1009-9239.im.2022.09.007

    In order to compare the discharge characteristics difference of metal particles and bubbles in flowing transformer oil, the flowing oils containing impurities were conducted partial discharge (PD) and breakdown experiments on a simulating experiment discharge platform. The waveforms of discharge signals were compared, and the phase resolved partial discharge (PRPD) maps were established. The results show that there are significant differences between the discharge characteristics of two defects in flowing oil. The metal particle PD can excite ultra high frequency signals, while the bubble PD can only excite very high frequency signals. The metal particle PD covers all the power frequency cycle, and the bubble PD distributes in the power frequency negative half cycle (236°-305°) mainly. Compared with metal particles, the effect of bubbles on the breakdown voltage of transformer oil is more serious.

  • Material Research
  • Gang ZHENG , Huiying ZHU , Shuangmin YU
    doi: 10.16790/j.cnki.1009-9239.im.2022.09.008

    In order to study the thermal conductivity of high thermal conductive (HTC) mica tape, the micro structure of different high thermal conductive VPI dry mica tapes were analyzed, and a thermal conductivity test method of HTC dry mica tape was proposed. A comprehensive evaluation method of thermal conductivity was discussed. The results show that under the existing VPI system, the thermal conductivity of the main insulation with high thermal conductive mica tape increase by up to 45% compared with the main insulation with conventional mica tape. Using the comprehensive thermal conductivity λs to measure the contribution of high thermal conductive mica tape is more objective and comprehensive, and the comprehensive thermal conductivity of the main insulation with high thermal conductive mica tape increase by up to 33% compared with the main insulation with conventional mica tape.

  • Insulation Technology
  • Qingdan HUANG , Haoyong SONG , Wei WANG , Yuqing CHEN
    doi: 10.16790/j.cnki.1009-9239.im.2022.09.009

    The oil-paper insulation systems, composed of insulating paper and monoester insulating oil or mineral insulating oil, were conducted thermal ageing tests, the ageing temperature was 130℃ and 140℃, and the ageing atmosphere was nitrogen and air, respectively. The thermal ageing characteristics of two insulation systems were compared. The results show that after the ageing of oil-paper insulation, the acid value and water content of monoester insulating oil are higher than that of the mineral insulating oil. Under the nitrogen atmosphere, the monoester insulating oil can prolong the ageing life of insulating paper significantly compared with mineral insulating oil, but at 130℃, the monoester insulating oil only prolong the ageing life of insulating paper slightly compared with mineral insulating oil. There is little difference between the thermal ageing life of insulating papers in the two insulating oils under air atmosphere.

  • Insulation Technology
  • Guangyao MIAO , Yuxia ZHOU , Yefei LI
    doi: 10.16790/j.cnki.1009-9239.im.2022.09.010

    Micro-water is one of the main factors leading to the deterioration of transformer oil-paper insulation, so it is important to discuss the affecting mechanism of micro-water in the pyrolysis process of oil-paper insulation. In this paper, a compound molecular model of oil-paper insulation was established, and on the basis of reactive molecular dynamics, the pyrolysis process of oil-paper insulation containing micro-water was simulated. The affecting mechanism of water molecules in different pyrolysis stages of oil-paper insulation was investigated, and the roles of hydrogen ions and hydrogen radicals in the pyrolysis process were analyzed. The results show that in the oil-paper insulation composite model containing micro-water, the initial formation time of small molecules such as water and hydrogen molecules is earlier, and their formation rate and quantity are higher than that of the oil-paper insulation composite model without micro-water. By analyzing the reaction path, it is found that at the initial stage, water molecules firstly destroy the hydrogen bond network of insulating paper, and with the increase of high temperature time, the water molecule act as a catalyst to promote the pyrolysis of insulating paper. As the reaction proceeds, water molecules as carriers carrying hydrogen carboxylate ions diffuse into the insulating oil, which promotes the pyrolysis of insulating oil. During the reaction process, the hydrogen carboxylate ion has the effect of accelerating the insulation pyrolysis, and which can accelerate the pyrolysis of oil-paper insulation synergistically with water molecules, while the hydrogen radical does not have the accelerating effect.

  • Insulation Technology
  • Lu SUN , Yuan TIAN , Shuguo GAO , Dongyang LI , Yunpeng LIU , Xiaozhou FAN
    doi: 10.16790/j.cnki.1009-9239.im.2022.09.011

    In order to explore the influence of distributed optical fiber on the ageing life of transformer insulation system, we carried out accelerated thermal ageing tests on the transformer oil sample containing distributed optical fiber at 110, 120, 130℃. The breakdown voltage of the samples was measured regularly during thermal ageing process. On the basis of the breakdown voltage cumulative loss rate, the relationship between the activation energy of the transformer oil containing optical fiber and pure oil was analyzed, a method for calculating activation energy of transformer oil containing optical fiber was proposed, and a thermal ageing life model of transformer oil containing optical fiber was constructed. The results show that the optical fiber in the transformer oil can affect the strength of the transformer insulation system, and the ethylene tetrafluoroethylene (ETFE) optical fiber has the least effect on the ageing of transformer oil. The calculated results of three life evaluation models of transformer oil containing ETFE, poly(tetrafluoroethylene) (PTFE), and thermoplastic polyester-ether elastomer (TPEE) fiber established based on calculated activation energy and breakdown voltage cumulative loss kinetic equation, are in good agreement with the evaluation results of 10℃ life criterion in engineering experience, which verifies the effectiveness of the model.

  • Insulation Technology
  • Shaoli ZHANG , Qiulin ZHAO , Cong WANG , Xinyi QIU , Renjie CAO , Zhong ZHENG , Youping TU
    doi: 10.16790/j.cnki.1009-9239.im.2022.09.012

    Mastering the theoretical calculation model of gas relative insulation strength can greatly accelerate the research of SF6 substitute gas. On the basis of molecular topological index theory, a molecular topological index of insulating gas was proposed, and the electrical topological state indexes of 22 types of atomic for 47 insulating gas molecules were calculated. At the same time, the electrical topological state indexes of carbonyl and cyano groups were introduced. A multivariate linear prediction model of gas insulation strength was constructed by stepwise multiple regression method, and the groups which have significant indigenous influence on the insulation strength were obtained by screening principle. The results show that >CH-, =C=, -F, -C≡N, -Cl, and >C=O have significant effects on the gas insulation strength. Among them, -F, -C≡N, -Cl, and >C=O have higher electronegativity, and their electrical topological state index (ETSI) value is high and has a positive contribution to the insulation strength. These groups can be preferentially considered when designing and screening SF6 substitute gases.

  • Insulation Technology
  • Yi JIANG , Xu YANG , Jing ZHANG , Hao WEN , Zhengqin ZHOU , Lin CHENG , Yi LIU
    doi: 10.16790/j.cnki.1009-9239.im.2022.09.013

    A transformer oil circulating flow device was established, the flow transformer oil containing metal particles was conducted partial discharge (PD) experiment, and the PD characteristic parameters were extracted. By combining with the movement behavior of metal particles in flow transformer oil, the influence mechanism of electrode covering paper on the PD of metal particle in flow transformer oil was discussed. The results show that when the electrode is covered with paper, the partial discharge initial voltage (PDIV) increases, and the discharge amplitude and frequency decrease. When the double electrodes are bare or only the lower electrode is covered with paper, the discharge concentrates in two phase sections of 0°-90° and 300°-360°. When the two electrodes are covered with paper, the discharge phases concentrate near 45° and 160° mainly. The metal particles will be settled on the paper because of the existence of insulating paper and lead to the increase of horizontal distance between two adjacent collision points. In addition, after the electrode is covered with paper, the electric field in the oil will decrease, which makes the vertical velocity of the particles decrease and the collision frequency between particles and electrodes decrease, resulting in the decrease of PD strength and change of the discharge phase distribution.

  • Insulation Technology
  • Xiao MA , Tao MA , Xiaofeng WANG , Kai ZHOU , Bin FU , Liang XIE , Mengxian CHEN , Songling HU
    doi: 10.16790/j.cnki.1009-9239.im.2022.09.014

    In this paper, an evaluation method based on polarization and depolarization currents (PDC) multi feature weight for cable insulation ageing state was proposed. Firstly, on the basis of PDC method, several ageing characteristic quantities reflecting insulation state were extracted. Secondly, the ordered binary comparison quantization method and principal component analysis method were used to determine the weight of feature quantity from subjective and objective aspects, and on the basis of DS (Dempster/Shafer) evidence theory, the subjective weight and objective weight were fused effectively to get the fusion weight. Thirdly, on the basis of the fuzzy comprehensive evaluation method, the effective evaluation of cable insulation ageing state was realized by combining with the fusion weight. Finally, the effectiveness of the evaluation method was verified by an example. The results show that the proposed method can evaluate the cable insulation ageing status effectively and accurately, which can provide a new direction for the evaluation of cable insulation ageing status.

  • Test and Analysis
  • Yannan LIU , Haoming WANG , Zhenbin DU , Xile ZHANG , Yajie ZHANG , Jianmin WANG
    doi: 10.16790/j.cnki.1009-9239.im.2022.09.015

    A two-dimensional fluid-solid coupling model of 110 kV power transformer was established, the winding temperature rise characteristics of natural ester insulating oil power transformer and mineral insulating oil power transformer were compared and analyzed by finite-volume method, and the correctness of the calculating method was verified through experiments. At the same time, the winding overload characteristics for the same transformer with two insulating oils were compared. The results show that the winding temperature rise of the natural ester insulating oil transformer is slightly higher than that of the mineral insulating oil transformer, and the difference of their hot spot temperature rise is 4.7℃, but the natural ester insulating oil can improve the transformer temperature rise limit by 10 K. Thus, the winding temperature rise characteristics of natural ester insulating oil transformer is better than that of mineral insulating oil transformer. The overload capacity of natural ester insulating oil transformer is better than that of the mineral insulating oil transformer, and the difference between their overload performances expands further as the overload multiplier increases.

  • Test and Analysis
  • Yiyan AN , Yanwei WANG , Ruofeng QIN , Xiaohong CHI , Xuemei ZHENG , Wenfeng LIU
    doi: 10.16790/j.cnki.1009-9239.im.2022.09.016

    In order to study the failure mechanism of transformer sealing ring in low temperature environment, we collected some failed rubber sealing rings of transformers in extremely cold area, and studied their microstructure and mechanical properties. The changes of micro morphology caused by low temperature and mechanical stress were characterized by scanning electron microscope, the changes of molecular chain structure and thermal motion of rubber samples were characterized by Fourier transform infrared spectroscopy and differential scanning calorimetry, and the changes of micro indentation hardness and reduced Young's modulus of rubber samples were characterized by non-destructive micron indentation test. The results show that due to the long-term joint action of low temperature, insulating oil, and mechanical stress, both the structure and arrangement of the molecular chain in nitrile butadiene rubber (NBR) have changed, resulting in the obvious decrease of micro indentation hardness and reduced Young's modulus of the rubber, and the sealing effect loses.

  • Test and Analysis
  • Qiuyu YANG , Xiaogang ZHENG , Jianxing LI , Liwei LIN , Yun HAN
    doi: 10.16790/j.cnki.1009-9239.im.2022.09.017

    In this paper, we proposed an intelligent recognition method for composite insulator hydrophobicity on the basis of image processing. For the composite insulator images with different hydrophobicity levels, the images were performed histogram equalization and filtering treatments at first, then the water drop/water trace was separated from the background by the Otsu threshold segmentation method, so as to extract clear and complete water drop/water trace contour. The water drop/water trace coverage rate, the maximum water drop/water trace area ratio, and the water drop/water trace average size were used to quantify the water drop/water trace, and the support vector machine was used to establish the feature classification model, so as to realize the hydrophobicity intelligent recognition of composite insulators. The results show that the hydrophobicity intelligent identification method of composite insulator based on image processing can effectively identify seven kinds of hydrophobicity levels, and the average identification accuracy rate is above 80%.

  • Test and Analysis
  • Gang LIU , Qing XU , Congcong SHI , Yuanming ZHANG , Huafeng HUANG
    doi: 10.16790/j.cnki.1009-9239.im.2022.09.018

    In this paper, a multi-physics finite element model of actual 10 kV T-type cable terminal joint was established. The electric field and temperature field distribution characteristics of the T-type cable terminal joint with air gap defect at insulation interface were studied, and the change laws of electric field and temperature field amplitudes were analyzed, then the characteristic quantities reflecting the air gap defect of T-type cable terminal joints effectively and the monitored position were proposed. The results show that different degrees of air gap defects in T-type cable terminal joints have a certain impact on the electric field distribution characteristics at the interface, but the electric field and temperature field amplitudes at other typical positions do not change significantly. The air gap defect position would near breakdown under air gap damping condition, at this time, the increase of electric field amplitude on flange base and upper surface of box can reach 20%, and the temperature rise can reach 15℃. In actual engineering, the potential critical hazard of partial breakdown discharge in T-type cable terminal joint can be reflected by monitoring the increase of electric field amplitude and temperature rise of the flange base and the upper surface of box.