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2026 Volume 55 Issue 1  Published: 2026-01-25
    Special topic on resource utilization of decommissioned wind and solar power equipment
  • Jia LIU , Tao LUO , Xiaoxiao WU , Gang ZHOU , Qiang LI
    doi: 10.19666/j.rlfd.202509086

    With the expansion and continuous development of the photovoltaic power generation industry, photovoltaic modules will face large-scale decommissioning in the coming years, and the recycling of modules has become an important issue for global energy sustainability and the circular economy system. Decommissioned photovoltaic modules are rich in high-value precious metal elements such as silicon, silver, and aluminum, but also contain toxic substances such as lead and fluorides, which can cause significant harm to the environment and human health if not properly handled. The current development status and decommissioning status of the photovoltaic power generation industry, as well as the structure and main components and values of photovoltaic modules, are summarized. The principles, advantages, and disadvantages of recycling technologies such as physical methods, thermal treatment methods, and chemical methods are analyzed and compared. Moreover, the progress of recycling technologies in China is investigated. Finally, the recycling of waste photovoltaic modules is systematically summarized and prospected, providing a scientific basis and decision-making support for the low-carbon development and resource recycling of the photovoltaic power generation industry.

  • Special topic on resource utilization of decommissioned wind and solar power equipment
  • Sisuo ZHANG , Hongliang WANG , Xianghui LIU , Da TENG , Jing ZHAO , Faquan HE
    doi: 10.19666/j.rlfd.202508070

    As China’s installed capacity of wind power and photovoltaic systems firmly ranks first globally, the first batch of large-scale commissioned equipment is approaching centralized decommissioning. It is estimated that by 2030, the cumulative decommissioned photovoltaic modules will reach 1.5 million tons, and the decommissioned wind power equipment capacity will reach 2 million tons. Through a systematic analysis of the current status of resource utilization of decommissioned wind and photovoltaic equipment in China, and by integrating international typical experiences such as the EU’s WEEE Directive system, the technology innovation-driven model in the United States, and Japan’s forward-looking legislative practices, this paper, in view of the problems existing in China’s standardization development, industrial chain coordination, and regulatory systems, proposes to adhere to the principles of systematicness, coordination, adaptability, and operability, and constructs a four-tier standard framework comprising basic general standards, specialized technical standards, management specifications, and testing certification standards. Moreover, specific policy recommendations are presented from four aspects: standard development, policy coordination, regulatory mechanisms, and international cooperation.

  • Special topic on resource utilization of decommissioned wind and solar power equipment
  • Dongwang ZHANG , Da TENG , Tuo ZHOU , Hairui YANG , Bo XU , Rushan BIE , Man ZHANG
    doi: 10.19666/j.rlfd.202507127

    The “retirement wave” of wind turbines is approaching, and the harmless treatment of a large number of decommissioned wind turbine blades is an important bottleneck for the wind power industry to achieve a complete green closed loop. Under the background of the country’s active implementation of energy conservation and carbon reduction renovations in coal-fired power plants, the co-processing of decommissioned wind turbine blades by coal-fired boilers can achieve the reduction, resource utilization and harmless treatment of solid waste. In response to the demand for large-scale continuous heat treatment of decommissioned wind turbine blades, a process route of coupling coal-fired boilers with pyrolysis-gasification of wind turbine blades is proposed. By extracting the flue gas from the boiler as the heat source for pyrolysis-gasification, the combustible oil and gas produced by pyrolysis-gasification are sent into the furnace for combustion, simplifying the processing procedure of wind turbine blades and reducing the initial investment. The process was simulated and verified by using Aspen Plus software. The results indicate that when the processing rate of wind turbine blades was 1 t/h, the proportion of flue gas extracted did not exceed 0.6%, thereby meeting the energy requirements for pyrolysis-gasification. A pilot-scale experimental study was conducted based on a 7 MW chain grate boiler, and it was found that when the oxygen volume fraction in the flue gas was 5%~10%, clean glass fibers could be obtained through “one-step pyrolysis-gasification”. Based on both simulation results and experimental data, a flue gas conditioning-based integrated treatment process was proposed: control the flue gas temperature at 600~700 ℃ and the oxygen volume fraction at 5%~10% by blending flue gas from the economizer outlet and adding air, so as to enhance the strength of the recovered fibers and further simplify the wind turbine blade treatment process, providing a reference for the large-scale treatment of wind turbine blades.

  • Special topic on resource utilization of decommissioned wind and solar power equipment
  • Jing ZHAO , Hongliang WANG , Bo HOU , Xianghui LIU , Zhan LIU , Sisuo ZHANG , Yuwei BU , Chenyu ZHAN , Zihan LI , Faquan HE
    doi: 10.19666/j.rlfd.202508069

    The rapid expansion of the cumulative installed capacity of wind power in recent years has driven the continuous growth of market demand for wind power operation and maintenance (O&M). Lubricating oil for wind turbine gearboxes is an indispensable and crucial component in O&M. The waste lubricating oil for wind turbine gearboxes is classified as hazardous waste due to its harmful components such as heavy metals and degraded additives. Its efficient recycling and harmless treatment are crucial for achieving clean development in the wind power industry. Firstly, based on the characteristics and composition of waste lubricating oil, the variation laws and underlying causes of typical performance indicators during operating are expounded, including kinematic viscosity, pour point, moisture content, particle contamination level, acid value, and elements (e.g. Fe, P, and S). These variations are primarily induced by factors such as external contamination, oxidation at high temperatures and pressures, and additive degradation. On this basis, the latest research progress in current waste mineral oil regeneration processes is systematically summarized, covering mainstream technical routes such as pretreatment, molecular distillation, solvent extraction, and hydrofining. Furthermore, the feasibility and limitations of the aforementioned methods in extending the service life of waste lubricating oil and realizing its recovery and regeneration are analyzed. The identified limitations include issues such as low treatment efficiency, insufficient processing depth, and restricted application. Finally, the future development directions of high-value waste oils represented by synthetic lubricating oil for wind turbine gearboxes are discussed from the perspectives of industrial development, technological advancement and life management. It emphasizes that establishing a classified recycling system, developing green and efficient regeneration processes, and implementing life management will be the key pathways to realizing a circular economy in the wind power industry.

  • Special topic on resource utilization of decommissioned wind and solar power equipment
  • Meng WANG , Detao WU , Fumei WU , Yang DONG
    doi: 10.19666/j.rlfd.202505087

    The anhydride-cured epoxy resin can be made into structural parts such as wind turbine blades and girders by pultrusion process. After crosslinking, it is difficult to degrade and recycle, which is one of the difficulties in the treatment of wind turbine blades. Methyl tetrahydro phthalic anhydride is a kind of anhydride curing agent. The effects of different liquid organic amines, different catalysts and different process conditions on the degradation of epoxy resin block cured by this anhydride were studied, and the best combination of degradation solution and degradation catalyst and degradation process conditions were determined, which realized the rapid degradation of anhydride cured epoxy system. At the same time, the degraded products were extracted and separated, and detected by infrared ray (IR) and nuclear magnetic resonance (NMR), and the main components of the recovered products were determined. Moreover, the degradation mechanism of the anhydride-cured epoxy resin by liquid organic amine was deduced, which provided a new idea and beneficial exploration for chemical recovery and reuse of the anhydride-cured epoxy resin.

  • Special topic on resource utilization of decommissioned wind and solar power equipment
  • Jianfeng LIU , Zeyang LIU , Yang CHEN
    doi: 10.19666/j.rlfd.202505098

    With the expansion of glass fiber-reinforced plastic (FRP) products market, its output increases year by year. At the same time, the amount of its waste also increases dramatically. The number of waste FRP will increase explosively in the next few years. To develop a new way for recycling waste FRP, the broken waste fan blade powder is investigated. Firstly, the morphology and structure of the waste fan blade powder are tested. Secondly, the waste fan blade powder is modified by liquid coupling agent KH-550 and liquid paraffin, and then mixed with polyethylene (PE). Finally, the mechanical properties of the obtained material are analyzed. The experimental results show that, the longitudinal shrinkage rate of the modified composite reduced by 49.85% compared with that of the conventional formula, and the tensile strength, elongation at break and simply supported beam impact strength increased by 66.11%, 21.58% and 42.72%, respectively

  • Special topic on resource utilization of decommissioned wind and solar power equipment
  • Ruigang ZHANG , Haitao SUN , Hang LEI , Hesheng LIU , Weiyu JING
    doi: 10.19666/j.rlfd.202507064

    Focusing on the structural safety of a three-column floating foundation for floating wind turbines, this study systematically assesses its stability, ultimate strength, and fatigue strength. A full-scale finite element model is established using the SESAM software suite. Intact and damaged stability analysis is conducted according to relevant codes. The result indicates that all parameters comply with regulatory requirements and demonstrate excellent anti-overturning capability. In the ultimate strength analysis, based on load conditions considering various wave directions, amplitudes, and periods, it is found that the maximum structural stress concentration occurs at the connections between the buoyancy tanks and columns. Nevertheless, the overall stress levels remain within the design resistance limits. Employing the hotspot stress approach, fatigue strength assessment of critical connection areas shows that the fatigue damage at all checkpoints is less than 1, satisfying the design life requirements. The floating foundation structure meets all applicable code standards for stability, ultimate strength, and fatigue strength. Therefore, the research provides a significant safety basis for the engineering application of floating wind turbines in deep-sea environments. It also offers valuable methodology and guidance for safety assessments of similar projects.

  • Special topic on resource utilization of decommissioned wind and solar power equipment
  • Qingpan JIANG , Fengxiang ZHOU , Yuwei BU , Faquan HE , Ou CHEN , Hongliang WANG
    doi: 10.19666/j.rlfd.202507123

    To optimize the process parameters for the preparation of regenerated products by mixing the powder of waste wind turbine blades with high-density polyethylene (HDPE) and remolding, the Six-sigma DoE method was used to design the experiments to study the effects of various process parameters such as barrel temperature in each zone, confluence core temperature, mold temperature, and main engine speed on the performance of regenerated products. The flexural strength and compressive strength were used as the evaluation indexes of the performance of regenerated products, and the optimum remolding process preparation parameters were obtained combined with the given matching value. The experimental results show that when the flexural strength of 44 MPa and the compressive strength of 31 MPa are selected as target matching values, the optimal process parameters obtained by maximizing the preferred parameters are: front zone barrel temperature of 189 ℃, middle zone barrel temperature of 179 ℃, rear zone barrel temperature of 168 ℃, confluence core temperature of 158 ℃, mold temperature of 156 ℃, and main engine speed of 4.0 r/min. Under this process condition, the flexural strength of the regenerated product is 43.15 MPa, and the compressive strength is 30.73 MPa.

  • Special topic on resource utilization of decommissioned wind and solar power equipment
  • Jiang LIU , Yue CAO , Tao HUA , Peifen WENG , Mingyong WANG
    doi: 10.19666/j.rlfd.202507126

    Floating offshore wind turbines (FOWTs) are affected by various factors in the marine environment, which can significantly alter their motion states and thereby affect their power generation performance. The influences of ocean currents on motion response of the FOWTs under different wind and wave conditions are investigated, and their impacts on power output are also studied. A semi-submersible floating platform equipped with a 5 MW wind turbine is selected as the research object, and simulations are conducted using OpenFAST, FAST to AQWA (F2A), and AQWA software. The surge, heave, and pitch motion responses of the floating platform, as well as the power generation output, are calculated under three environmental conditions: steady wind with regular waves, steady wind with irregular waves, and turbulent wind with irregular waves. The motion responses and power generation output are then recalculated after the incorporation of ocean currents. The results indicate that ocean currents primarily have a significant impact on surge motion, with a maximum difference of up to 13%, while their effects on heave and pitch motions are relatively minor. In the calculation of power output under the three environmental conditions, ocean currents show no influence on the average or maximum power generation output of the wind turbine, with differences of less than 1% between cases. Additionally, under more complex conditions, the standard deviation of power generation output exhibits minimal variation, suggesting that ocean currents do not affect the fluctuation intensity of power output.

  • Special topic on resource utilization of decommissioned wind and solar power equipment
  • Zihan LI , Zhan LIU , Hongliang WANG , Xianghui LIU , Qingpan JIANG , Fengxiang ZHOU , Minghui LIU , Hongjin ZHANG , Jing ZHAO , Chunzhen YANG , Faquan HE
    doi: 10.19666/j.rlfd.202508071

    The resource-recycling of retired crystalline-silicon photovoltaic cells is of great significance for the recycling of materials and the green and healthy development of renewable energy. Currently, most recyclers of decommissioned photovoltaic modules mainly focus on the recycling of aluminium frames, while aluminium resources in crystalline-silicon solar cells have not been effectively recycled, leaving valuable silver within the cells. Therefore, a wet-recycling process for preparing silver powder was proposed, which involves leaching aluminum with liquid alkali, leaching silver with nitric acid, and liquid-phase reduction. By optimizing the experimental parameters, under the conditions of a sodium-hydroxide concentration of 1.0 mol/L, a temperature of 20 ℃, a liquid-to-solid ratio of 10:1 (mL/g), and a reaction time of 40 min, the leaching rate of aluminum from the retired crystalline-silicon photovoltaic cells reached 98.88%, and the leaching-loss rate of silicon was only 0.46%. Under the conditions of a nitric-acid concentration of 4.0 mol/L, a temperature of 70 ℃, a liquid-to-solid ratio of 5:1 (mL/g), and a reaction time of 60 min, the leaching rate of silver reached 98.00%. Using ascorbic acid as a reducing agent, silver powder with a purity of over 99.9% was successfully prepared under the conditions of a molar ratio of ascorbic acid to silver ions of 1.25:1.00, a temperature of 30 ℃, and a stirring speed of 250 r/min. This process achieves high recovery rates and product purity, offering a practical pathway for crystalline silicon solar cell wafers recycling.

  • Thermal energy science research
  • Xiaowei FANG , Yu SUN , Guangjin ZHANG , Xuehua ZHANG , Xinghua LI , Jie ZHANG , Shujian ZHU
    doi: 10.19666/j.rlfd.202503016

    The efficient valorization of CO2 and N2 from power plant flue gas represents a critical pathway toward advancing the low-carbon transition of energy systems. Electrochemical synthesis of urea by directly coupling CO2 and N2 in flue gas under ambient conditions offers dual benefits: converting greenhouse gases into high-value fertilizers while achieving carbon mitigation and resource recycling. This review systematically summarizes recent advancements in this field, highlighting optimized reaction pathways through novel catalyst designs such as heterojunction catalysts and conductive MOFs, which enhance the synergistic activation of N2 and CO2 and improve C-N coupling efficiency, achieving a record Faradaic efficiency of 48% for urea production. Future breakthroughs should focus on developing bioinspired catalytic materials, integrating photo-electrocatalytic systems, and innovating renewable-powered integrated processes for carbon capture-conversion-product separation. By analyzing technical principles, engineering challenges, and industrial linkages, this work underscores the pivotal role of electrocatalytic urea synthesis in coordinated carbon-nitrogen management for coal-fired power plants, providing a forward-looking strategic thinking for scaling up this transformative technology.

  • Thermal energy science research
  • Yu LIU , Yudong MAO , Kaimin YANG , Jiying LIU
    doi: 10.19666/j.rlfd.202504083

    To address the intermittent and unstable power output issues in hydrogen production from renewable energy sources such as wind and solar power, it is crucial to achieve the optimal configuration of green power hydrogen production equipment. The discrete combinatorial optimization algorithms and multi-objective shuffled frog leaping algorithms are study introduced to conduct optimization research on the planning of parks with pure photovoltaic, pure wind power, and photovoltaic-wind power hybrid systems for renewable energy generation. Models of electrolyzer system efficiency, operating power, cost, and capacity are constructed. The results show that in a hybrid system with a photovoltaic capacity of 2.60 MW and a wind power capacity of 3.80 MW, the lowest hydrogen levelized cost is 17.83 yuan/kg, and the full-load operating hours of the electrolyzer are approximately 3 400 hours. After optimization by the multi-objective shuffled frog leaping algorithm, the optimal configuration is a photovoltaic capacity of 1.50 MW and a wind power capacity of 0.55 MW, with a maximum hydrogen production of 2 949.62 kg. The photovoltaic-wind power hybrid system can not only reduce the hydrogen levelized cost but also increase the full-load operating time, providing a theoretical reference for the scientific planning of hydrogen production from renewable energy in the future.

  • Thermal energy science research
  • Tian ZHANG , Jing LIU , Tianjin SUN , Liping SHI , Rui HU , Wei SHUAI , Yibin HE , Peiwang ZHU , Gang XIAO
    doi: 10.19666/j.rlfd.202503041

    The Brayton cycle-based tower solar thermal power system features a flexible layout and operates at high receiver temperatures. However, fluctuations in solar irradiance can lead to thermal fatigue of receiver materials or excessive surface temperatures, necessitating effective strategies to mitigate temperature fluctuations. This study develops a manganese-based thermochemical thermal protection coating utilizing a reversible redox reaction. When solar radiation intensifies and the temperature exceeds 978 ℃, the coating undergoes a reduction endothermic reaction, reducing the heating rate. Conversely, when solar radiation decreases and the temperature drops below 878 ℃, an oxidation exothermic reaction occurs, slowing the cooling rate, thereby stabilizing receiver surface temperature fluctuations. Experimental results indicate that when the mass ratio of the coating material to the binder is 4:3, the adhesion strength reaches the highest national standard level, and the solar weighed average absorptivity achieves 94.93%. After undergoing 500 hours of thermal aging at 950 ℃, 100 cycles of thermal cycling, and 200 cycles of redox reaction tests, the coating’s weighed average absorptivity decreased by only 0.82, 0.98, and 2.61 percentage points, respectively, while maintaining the highest adhesion strength. Under a sudden change in concentrated solar radiation flux of ±9.7 kW/m², the heating and cooling rates in the first 100 seconds were reduced by 59.66% and 67.09%, respectively. Additionally, the time required for a 20 ℃ increase and decrease was extended by 182.50% and 438.60%, respectively. The manganese-based thermochemical coating demonstrates excellent aging resistance and effectively suppresses absorber temperature fluctuations, making it highly promising for applications in Brayton cycle-based tower solar thermal power systems.

  • Thermal energy science research
  • Kezheng XU , Zhong WEN , Qiujie WANG
    doi: 10.19666/j.rlfd.202506097

    To address the challenges of meteorological-power response inaccuracy, difficulty in capturing abrupt features, and data scarcity in photovoltaic power prediction under extreme weather conditions, a hybrid prediction framework is proposed based on fuzzy C-means (FCM), maximum information coefficient (MIC), time variational auto-encoders (TimeVAE), 1D convolutional neural network (1DCNN), and simple-Mamba (S-Mamba). Firstly, meteorological features are clustered using FCM to categorize weather into four types: sunny, cloudy, snowy, and rainy. Subsequently, MIC is employed to select the optimal subset of meteorological features. To mitigate the scarcity of extreme weather samples, TimeVAE is adopted for data generation, leveraging its decomposed reconstruction mechanism to synthesize realistic time-series data. Finally, a 1DCNN-S-Mamba combined model is utilized, where 1DCNN captures short-term abrupt features through local convolution, while bidirectional state-space modeling in S-Mamba enables long-range dependency analysis for prediction. Experimental results demonstrate that the proposed model enhances both timeliness and accuracy in PV power prediction under complex weather conditions. Compared to S-Mamba, it reduces the mean absolute error (MAE) and root mean square error (RMSE) by 3.65% and 5.10%, respectively, in snowy weather scenarios.

  • Thermal energy science research
  • Ningjing ZHU , Zhe WANG , Leiheng DU , Liangying YU , Zhifeng HUANG
    doi: 10.19666/j.rlfd.202504065

    The signals of flame spontaneous emission (passive method) and absorption spectrum (active method) are two commonly used optical measurement methods for reconstructing the combustion physical field. Developing an active and passive combined method by combining the respective advantages of the two methods will provide a new means for combustion detection. By introducing a laser absorption optical path into the passive measurement system to simultaneously obtain the spontaneous emission and absorption spectral signals of the flame, the combustion temperature field and the initial component concentration field reconstructed by the passive method are introduced into the active method reconstruction. The active and passive combined method is developed by combining the double regularization constraints of smoothness and the prior concentration physical field. Simulation reconstructions are carried out for typical single-peak and double-peak axisymmetric flame sections. When the measurement error is 1.00%, the average errors of the single-peak and double-peak flame combustion temperature field reconstructions are 0.92% and 1.32% respectively, and the average errors of water vapor volume fraction are 3.05% and 3.31% respectively. The results show that under the double regularization constraints, the reconstruction accuracy of water vapor concentration by the active and passive combined method is significantly improved compared with the passive method, and the number of required laser optical paths is greatly reduced compared with that of the active method, achieving accurate measurement of the combustion temperature field and component concentration field using a simple measurement system.

  • Thermal energy science research
  • Ke ZHOU , Jian WANG , Yannan REN , Yue ZHANG , Xuan DAI , Chuanlong LIANG , Quan JIN , Weijie YAN
    doi: 10.19666/j.rlfd.202504094

    The existing flame radiation image temperature measurement technology has measurement errors due to the coking problem of the detector lens. There is an urgent need for an online monitoring method that can intelligently eliminate the coking interference. An online monitoring method for the temperature field of power station boilers that integrates flame radiation images and convolutional neural network (CNN) is proposed. Firstly, the detector is calibrated via a blackbody furnace, and the relationship between the monochromatic radiation intensity of the detector and the image intensity is established. Secondly, a CNN model suitable for flame image processing is designed, and the training set is constructed by using the non-coking flame radiation intensity images of the boiler collected on-site to establish the flame radiation intensity image restoration model. Finally, the measurement accuracy of this method is verified by using the simulated coking flame images. The results show that the temperature measurement accuracy decreases with the reduction of the number of training sets. When the number of flame images in the learning set is 3 000, the relative error of temperature measurement is 1.4%. The temperature measurement accuracy decreases as the coking area increases. When the coking area is 30%, the maximum relative error of temperature measurement is 0.7%. Furthermore, studies show that when the model of the detector trained by the learning set calculates the coked images of other detectors, the temperature measurement error will increase, with the maximum relative error reaching 34.6%. This indicates that when applying this method, the detectors of each burner need to be trained separately. The proposed method can intelligently eliminate the interference of coking on the flame radiation image, achieve high-precision online monitoring of the temperature field, and provide reliable technical support for the safe operation and combustion optimization of power station boilers.

  • Thermal energy science research
  • Hai WANG , Chongru WANG , Shan HUA , Cheng SUN , Tianjie WU , Changhao FAN
    doi: 10.19666/j.rlfd.202506102

    In the new power system, due to the constantly rising proportion of new energy generation and its own uncertainty, anti-disturbance has become the core task of power control of thermal power units. At present, the power control system of thermal power plants continues to use PID controllers, making it challenging to accommodate the needs for deep, continuous, and frequent peak shaving and frequency regulation in thermal power units. The advanced control theory has an outstanding contradiction between theoretical rigor and industrial practicability, in order to make it better applied in power control of thermal power units, the smooth application of linear active disturbance rejection control (LADRC) is realized by using the engineering basis of PID control. By analyzing the structure of LADRC and the transfer function of the feedback loop, the PID realization form of LADRC is defined and verified by Simulink simulation. The simulation and engineering application tests show that the PID implementation of LADRC inherits the outstanding disturbance rejection ability of ADRC. Under the same PID and related parameters, the PID implementation of LADRC shows outstanding suppression ability to all kinds of disturbance signals, and the third-order LADRC has the strongest disturbance rejection ability and the fastest adjustment speed. The PID implementation of LADRC can meet the requirements of power control system of thermal power units, and the control quality is better than that of conventional PID control. The PID implementation of LADRC expands the engineering application space of LADRC.

  • Thermal energy science research
  • Meiyan SONG , Shaohua GAO , Jianzhong XUE , bo HU , Chang LIU , Jun ZHANG
    doi: 10.19666/j.rlfd.202505107

    To address the risk of system instability in conventional distributed control systems (DCS) in complex industrial settings which is caused by asynchronous evolution of control configuration data, a dynamic synchronization technology system covering the entire lifecycle of equipment is developed. It delves into the potential risk transmission mechanisms of DCS configuration data during conversion and synchronization, and presents a synchronization assurance mechanism based on dynamic verification and full-chain tracing. By creating a mirrored digital twin mapping model, it enables two-way mapping of configuration data between physical controllers and upper-computer systems. Together with a dual-state cooperative closed-loop synchronization protocol stack, this forms a triple-integrated architecture of “source-storage-operation”. Breaking through the limitations of conventional synchronization modes, this system ensures strong consistency of configuration data even under complex operating conditions. Verified in a thermal power plant’s DCS project, the proposed technical solution significantly improves the control system’s fault-tolerance under abnormal conditions, effectively ensuring safe and stable operation of power generation units. This offers key technological support for the independent and controllable upgrade of critical information infrastructure in the energy sector. The research holds great reference value for similar industrial control systems, and its design concept can be applied to various fields such as process industry and smart manufacturing.

  • Thermal energy science research
  • Yuan LI , Lun MA , Haiyuan ZHOU , Shuai MA , Kefeng CHEN , Liufeng WANG , Qing CHEN
    doi: 10.19666/j.rlfd.202503040

    Co-firing sludge is one of the important approaches to address the challenges of urban sludge accumulation. The field test of co-firing sludge dried by flue gas was conducted in a 350 MW supercritical coal-fired power unit to investigate the effects of blending amount and unit load on system operation and energy consumption. Wet sludge was dried using extracted boiler tail flue gas, with the dried sludge subsequently carried into the furnace for co-combustion. The results show that a positive correlation exists between the wet sludge amount and the temperature/flow rate of drying flue gas. Drying 11 t/h wet sludge required 71 t/h flue gas at 597 ℃. As the sludge blending ratio rose, the boiler thermal efficiency decreased, while the auxiliary power consumption ratio increased. The rise in sensible heat loss in exhaust gas mainly led to the decline in boiler thermal efficiency, and the rises in both unburned carbon heat loss in residue and sensible heat loss in residue were secondary factors. The rise in auxiliary power consumption ratio was primarily attributed to the high power consumption of the sludge drying system, with sludge co-combustion system dominating the rise in auxiliary power consumption ratio. The rise in net coal consumption rate was caused by the decline in boiler thermal efficiency and the rise in auxiliary power consumption ratio, and the rise in auxiliary power consumption ratio contributed more significantly. At 262 MW and with a sludge blending mass ratio of 8.76% (sludge moisture fraction: 83%), the boiler thermal efficiency decreased by 0.260%, the auxiliary power consumption ratio increased by 0.466%, and the net coal consumption rate increased by 2.38 g/(kW·h). The study provides a reference foundation for the energy consumption evaluation and optimization of co-firing sludge dried by flue gas in a coal-fired power unit.

  • Thermal energy science research
  • Debao GAO , Yunuo WANG , Ruixia CAI , Xinyu YANG , Haijiang WANG , Keqiang WEI , Lei SHAO , Haipeng GAO
    doi: 10.19666/j.rlfd.202505109

    With the continuous expansion of the scale of urban heating network systems and the sustained growth of intelligent demands, the conventional centralized control systems based on the single-controller mode have gradually exposed technical bottlenecks in terms of computing power support, system fault tolerance, equipment compatibility, and deployment costs, and have been unable to meet the application requirements of multi-domain collaboration and intelligent optimization control. To this end, a new type of redundant computing engine for multi-domain collaborative control of the heat network is proposed. A hierarchical architecture is adopted and the computing engine is decoupled into two major modules: the management program and the kernel program, achieving the separation of overall management and core computing functions. Through the task hierarchical management and coordination scheduling mechanism, the efficient collaboration of periodic and aperiodic mixed computing tasks has been achieved, improving the operational efficiency and real-time response capability of the system. Adding a redundancy mechanism and proposing a hot standby redundancy synchronization scheme have improved the reliability and stability of the system in high-load scenarios. A unified system supporting the flexible access of multi-language heterogeneous intelligent algorithms has been constructed. Through the dynamic loading and interface mapping mechanism, the two-way interaction between graphical configuration and the underlying algorithm code has been achieved. This computing engine effectively enhances the deployment flexibility and execution efficiency of intelligent algorithms, improves the stability and reliability of system operation. In actual deployment, the loading success rate of intelligent algorithms is 100%, the primary and backup switching time is ≤200 ms, and at the same time the conventional hardware deployment cost is reduced, providing a high-performance and low-cost solution for the intelligent transformation of industrial control systems. Furthermore, it has the potential to be promoted in multiple fields such as energy and transportation.