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2023 Volume 52 Issue 6  Published: 2023-06-25
    Research overview of S-CO2 cycle
  • Xianliang LEI , Qingjiang LIU , Shuhan LIU , Yin FANG , Haijun WANG , Dawei CUI , Yifan ZHANG
    doi: 10.19666/j.rlfd.202301009

    Liquid metal fast reactor/concentration solar power system coupled with supercritical carbon dioxide (S-CO2) Brayton cycle power system will surely lead the revolutionary development in the field of energy and power in future. Due to the special properties of liquid metal and S-CO2, the Pr number of liquid metals is low; the physical properties of S-CO2 steep varies in the pesudocrtical region, thus its flow and heat transfer characteristics are different from those of conventional fluids, their heat transfer mechanism is relatively complex, and the conjugated heat transfer mechanism is not clear. This study summarizes the main research results of supercritical CO2, liquid metal, conjugated heat transfer and conjugated heat exchanger at home and abroad in experiments, numerical simulation and prediction models, points out the problems in the research of CO2, liquid metals and their conjugating heat transfer between the two fluids, the discussion can provide valuable reference for the design and safe operation of advanced power cycle and multiple working fluids coupling power systems.

  • Research overview of S-CO2 cycle
  • Yu YANG , Bin HUANG , Xin MENG , Hongzhi LI , Yifan ZHANG , Xuwei ZHANG , Jiarong WU , Kailun LI , Mingyu YAO
    doi: 10.19666/j.rlfd.202212294

    Combing the excellent performance of carbon dioxide thermodynamic cycle and the reutilization demands for the captured carbon dioxide, the energy storagetechnologies based on carbon dioxide thermodynamic cycle have the potential to play an important role in the future energy system which mainly consists of renewable energies. This paper presents the definition of the energy storage technology based on carbon dioxide thermodynamic cycle, and then classifies this energy storage technology into six types, which are electrothermal energy storage, compressing carbon dioxide energy storage with low, mid and highpressure gas storage, compressing carbon dioxide energy storage with low-temperature and near atmospheric temperature liquid storage, and the constant pressure gas storage energy storage. The state-of-the-art research status, advantages and disadvantages of these technologies are discussed. In general, the compressing carbon dioxide energy storage with low pressure gas storage is most mature, and there are demonstration units constructed. The compressing carbon dioxide energy storage with high pressure gas storageand the electrothermal energy storage have a good overall performance, but their costs are high. The compressing carbon dioxide energy storage with constant pressure gas storage has the highest cycle efficiency, reaching 74%~75%, and the energy storage density is up to 2 (kW·h)/m3, making it one of the most promising compressing gas energy storage technologies.

  • Fundamental research on fluid characteristics of S-CO2 cycle
  • Shuhan LIU , Xianliang LEI , Ji'an LIU , Qingjiang LIU
    doi: 10.19666/j.rlfd.202301006

    The combination of supercritical carbon dioxide Brayton cycle and lead cooled fast reactor is considered as one of the most ideal power cycles. The system transfers heat through the intermediate heat exchanger, and its performance affects the efficient and safe operation of the whole power generation system. Due to the significant differences in physical properties and heat mass transport properties between supercritical carbon dioxide and liquid lead bismuth eutectic, the symmetrical structure cannot match the heat transfer requirements of the working fluids on both sides. In this study, an asymmetric compact coupled heat exchanger was constructed, and the coupled heat transfer characteristics of supercritical carbon dioxide and liquid lead bismuth eutectic were studied by numerical simulation. Increasing the inlet velocity of the cold side fluid will significantly enhance the heat transfer; When the inlet velocity of LBE at the hot side is increased, the total heat transfer coefficient first decreases and then increases; When the inlet temperature of the cold and hot fluid of the heat exchanger is increased, the heat transfer coefficient of the heat exchanger first decreases and then increases, and there is an optimal value; Due to the high proportion of thermal resistance in the cold side, the similarities and differences of heat transfer characteristics of cold side supercritical carbon dioxide under buoyancy and thermal acceleration under different operating parameters are compared; It is found that in the quasi critical region, the strong buoyancy will greatly enhance the cold side heat transfer, while the acceleration effect will inhibit the heat transfer.

  • Fundamental research on fluid characteristics of S-CO2 cycle
  • Jieshuo ZHANG , Mingjian LU , Yuwei SUN , Wei WEI
    doi: 10.19666/j.rlfd.202301001

    In view of the deviation between the actual heat transfer performance and the theory of printed circuit plate heat exchanger due to processing errors and deformation during service, the shape characteristics of the actual micro-channel were measured and obtained by using ultra-depth of field microscope technology. The micro-channel heat transfer with different channel shapes was numerically simulated, and the influence of channel shape on thermal performance was analyzed. According to the results of numerical simulation, a new heat transfer characteristic correlation formula was obtained, which can provide a theoretical basis for evaluating the heat transfer performance of the actual service of supercritical carbon dioxide printed circuit plate heat exchangers.

  • Fundamental research on fluid characteristics of S-CO2 cycle
  • Bingguo ZHU , Kaigang GONG , Xiaoliang YANG , Bin PENG , Baokun YANG
    doi: 10.19666/j.rlfd.202212290

    In view of the actual distribution of heat boundary conditions on the cooling wall of supercritical carbon dioxide (S-CO2) coal-fired boiler, the heat transfer characteristics of supercritical CO2 in a vertical circular tube under axial non-uniform heat flux were numerically studied by using SST k-ω low Reynolds number turbulence model. The influence of different heat flux distribution, mass flux on heat transfer performance and wall temperature distribution was analyzed. The results show that the axial non-uniform heat flux distribution has a significant effect on the heat transfer of S-CO2. Compared with the uniform heat flux, the total heat transfer coefficient under the axial non-uniform heat flux increases by about 8%. The non-uniform distribution of axial heat flux can inhibit the heat transfer deterioration and effectively reduce the peak wall temperature. Under the condition of non-uniform heat flux, the heat transfer of S-CO2 is mainly affected by the thickness of the gas-like film, the thermal conductivity of the gas-like film and the specific heat near the wall. The results provide theoretical guidance for the design of supercritical CO2 boiler.

  • Fundamental research on fluid characteristics of S-CO2 cycle
  • Guoying YANG , Qinghua DENG , Bozhou XU , Yonghai ZHANG , Jun LI , Zhenping FENG
    doi: 10.19666/j.rlfd.202212288

    In order to explore the similarities and differences of the loss characteristics of carbon dioxide and steam in turbine cascades, the flow characteristics of the two kinds of working fluids in stator cascade and stage were studied by numerical methods. And the optimal Mach number for efficient operation of turbine stage under subsonic condition was obtained. The results show that with the increase of Mach number, the flow loss first increases and then decreases. When the Mach number is lower, the diffuser has a large range and is easy to backflow, which makes the wall boundary layer thicken and separate, and increases the overall flow loss. When the Mach number is higher, the strength of the secondary vortex in passage is larger, and the shock wave will be generated near the trailing edge of blades. The reason for the larger flow loss is the secondary flow and shock wave. Compared with steam, the dynamic viscosity of carbon dioxide is slightly higher, and its density is about twice that of steam. Under the same Mach number condition, the mainstream velocity is lower, the boundary layer is thicker, and the overall loss is larger. When the Mach number is lower than 0.30, the total-total efficiency of turbine stages with carbon dioxide is lower. While the Mach number is higher than 0.50, the efficiency of carbon dioxide is slightly higher than that of steam. When the optimal outlet Mach number of balde is about 0.60, the efficiency of both is the highest. The research results will provide a reference for further improving the design level for axial flow turbines of steam and carbon dioxide, and further understanding the loss characteristics of different medium in turbine stage.

  • Fundamental research on fluid characteristics of S-CO2 cycle
  • Yuhang HAN , Hongzhi LI , Yifan ZHANG , Yu YANG , Kailun LI
    doi: 10.19666/j.rlfd.202210268

    The effects of real gas and turbulence have a great influence on the performance of supercritical carbon dioxide (S-CO2) dry gas seal. A typical spiral groove dry gas seal calculation model is established, and the flow equation on the end face of supercritical carbon dioxide dry gas seal is solved by CFD software to obtain the flow state of fluid between the seal slots. The influence of real gas and turbulence effects on opening force and leakage are investigated under different rotational speed. The results show that both real gas and turbulence effects make the pressure distribution of the gas film change significantly. The real gas effect improves the opening force and leakage of gas film, and the strengthening effect on the opening force becomes stronger with the increase of the rotational speed, while the effect on the leakage almost does not change with the rotational speed. At low rotational speed, the turbulence effect has a weak effect on the opening force. With the increase of rotational speed, the opening force increases sharply due to the turbulence effect, and the increase increases with the increase of rotational speed. In the high speed S-CO2 dry gas seal, the combined effect of real gas and turbulence effect makes the opening force of gas film increase significantly, and the turbulence effect is greater than the real gas effect.

  • Fundamental research on fluid characteristics of S-CO2 cycle
  • Yanfu LI , Chengjie SU , Xiaodong SUN , Chenglong WANG , Shiyu SU , Wenquan JIANG
    doi: 10.19666/j.rlfd.202212291

    The abnormal heat transfer behavior of supercritical carbon dioxide (S-CO2) with low mass fluxes in a horizontal tube was studied, the S-CO2 heat transfer process in the horizontal tube under the condition of low mass fluxes was simulated with Fluent software, and the abnormal heat transfer behavior of heating and cooling conditions and the influence of heat flux on heat transfer were analyzed. The results show that when the thermal boundary conditions are P=8 MPa, G=200 kg/(m2·s) and q/G=0.2 kJ/kg, the temperature of top and bottom walls in the S-CO2 tube decreases along the way during the flow cooling process. When the mainstream temperature of S-CO2 reaches the pseudo critical temperature, the heat transfer coefficient of the top wall at 551.0 mm from the inlet has a sudden peak value, heat transfer enhancement occurs here. Under heating conditions, the temperature of the top wall first rises along the tube path, then drops to 395 K and then rises slowly. The temperature of the bottom wall drops briefly and then rises slowly. At the top wall 69.5 mm away from the inlet, the heat transfer coefficient has a valley value, and the heat transfer at this point deteriorates. The increase of heat flow density aggravates the deterioration of heat transfer under heating conditions, but has no obvious effect on cooling heat transfer. It can be seen that the thermal physical property distribution of the characteristic section is the main reason for the different heat transfer behaviors. Based on the low mass fluxes conditions, thermo-physical properties and buoyancy effects, a correlation equation for predicting supercritical heat transfer enhancement is constructed, which provides theoretical guidance for the design and operation optimization of supercritical fluid heat exchanger.

  • Characteristics research on S-CO2 cycle power generation system
  • Zhonghe HAN , Yaping BAI , Dongxu CHEN , Dongyang GUO , Peng LI
    doi: 10.19666/j.rlfd.202212297

    Based on the first and second laws of thermodynamics, parameters of the supercritical carbon dioxide (S-CO2) recompression cycle, recompression reheat cycle, partial cooling cycle, partial cooling reheat cycle coal-fired power generation system were calculated and analyzed by using MATLAB software. Then, the impact of shunt coefficient, outlet and inlet pressure of the main compressor on the system circulation efficiency, equipment and exergy efficiency of the system were discussed respectively, and the four types of circulation systems were compared and analyzed. The results show that the cycle efficiency varies with the same parameters under different cycle layout or the same cycle layout and different operating parameters. There is a shunt coefficient for exergy efficiency and exergy efficiency to reach an optimal value. There is a coupling relationship between the influence of outlet and inlet pressure of the main compressor and the shunt coefficient on the circulation efficiency. For different parameter changes, exergy efficiency of system is mainly affected by exergy efficiency of different equipment. Reheat can increase circulation efficiency and exergy efficiency of the system, while some cooling cycles are relatively less sensitive to parameter changes.

  • Characteristics research on S-CO2 cycle power generation system
  • Xiaoli LI , Lihua CAO
    doi: 10.19666/j.rlfd.202208164

    In order to improve the operation flexibility of coal-fired power units, a thermal system of coal-fired power system coupled with supercritical carbon dioxide (S-CO2) energy storage cycle is proposed, and the effect of operation parameters on the system irreversible loss is investigated by thermodynamic exergy analysis. The results show that, the energy storage efficiency of the system can reach 56.14%, and the S-CO2 flow rate and the S-CO2 compressor/turbine pressure ratio have a greater influence on the system exergy efficiency. With the increase of S-CO2 flow rate from 50 kg/s to 70 kg/s, the exergy efficiency of the system increases from 44.0% to 61.0%. With the increase of compressor/turbine pressure ratio from 3.0 to 6.0, the exergy efficiency of the system increases from 27.5% to 52.5%. The method proposed provides a theoretical reference for improving the coal-fired power unit operation flexibility, and provides ideas for large-scale grid connection of renewable energy.

  • Characteristics research on S-CO2 cycle power generation system
  • Zifang ZHU , Jinyuan SHI , Chengyi ZHANG , Wangren XU
    doi: 10.19666/j.rlfd.202212286

    A high-parameter gas turbine and supercritical carbon dioxide (S-CO2) combined cycle model was constructed, and thermal performance analysis was carried out. The top cycle uses a high-parameter gas turbine with a combustion chamber exhaust temperature of 1 800 ℃, and the bottom cycle adopts S-CO2 Rankine double turbine cycle, while using three-stage flue gas heating and two-stage turbine exhaust gas recovery. The parameters and thermal performance under the optimized combined cycle operating conditions are obtained by the penalty function method. The influences of the main parameters of the high-parameter gas turbine top cycle and S-CO2 Rankine bottom cycle on the combined cycle performance is analyzed. The results show that the combined cycle thermal efficiency can reach 68.61% at the gas turbine pressure ratio of 35.5 and the combustion chamber outlet temperature of 1 800 ℃, and the efficiency of the combined cycle of the gas turbine and S-CO2 is 2.3 percentage points higher than that of the combined cycle of the gas turbine and steam.

  • Characteristics research on S-CO2 cycle power generation system
  • Jinkun ZHANG , Du WANG , Xin REN , Tingju WANG , Mingyuan WAN , Zhigang WANG
    doi: 10.19666/j.rlfd.202212298

    The supercritical carbon dioxide cycle has many advantages, such as high cycle efficiency, small equipment size, convenient transportation and installation, and easy to reach the critical point. Considering the huge cold energy of LNG, it can not only be used as coolant in the combined cycle system, but also the natural gas after heat transfer can be used as fuel input in the combined cycle, and the rest can be supplied to urban users. A gas turbine/supercritical carbon dioxide combined cycle system based on the utilization of LNG cold energy is proposed in this paper. Select the appropriate cost formula to calculate and analyze the investment cost, operating income and recovery cycle of the circulating power generation system in detail. The influence of some key parameters (such as maximum temperature, maximum pressure, minimum temperature, minimum pressure and shunt ratio) on the power generation characteristics and economy of the supercritical carbon dioxide cycle in the combined cycle system was studied. The results show that with the increase of each single parameter, the cost of equipment investment will first increase and then decrease, but the effect of power generation on income is dominant. Taking the yield as the measurement standard, the higher the maximum temperature, the better, the lower the minimum temperature, the better. Under other parameters, there are optimal values to maximize the yield.The key parameters were optimized by genetic algorithm to maximize the cumulative income. After optimization, the recovery cycle was 5.86 years, and the cumulative income (20 years) was 2.287 billion yuan.

  • Characteristics research on S-CO2 cycle power generation system
  • Kang FENG , Puyan ZHENG , Zhongzhu QIU , Jingkui ZHANG , Yongkang SUN , Yunrui CHENG , Tian LUO , Hang ZHAO
    doi: 10.19666/j.rlfd.202211282

    Aiming at the problem of waste heat utilization of gas turbine, the technologies of intermediate cooling, intermediate reheating and split flow recompression were introduced into the supercritical carbon dioxide (S-CO2) power cycle with heat recovery and six cycle schemes were established. Taking the cycle efficiency and the cycle net output power of the S-CO2 cycle as the optimization objectives, the genetic algorithm was used to optimize the parameters of each scheme, and the earnings of optimization results were compared. The results show that the cycle efficiency can be improved in varying degrees by introducing one intermediate cooling, one intermediate reheat and one split flow recompression when the optimization goal is to maximize the cycle efficiency. The cycle efficiency of the sixth scheme that introduces one split flow recompression and one intermediate reheat is the highest, which reaches 43.29%. When the optimization goal is to maximize the net cycle output work, the introduction of primary intermediate cooling can increase the net output power, the introduction of primary intermediate reheating can reduce the net output power of the power cycle, and the one split recompression degenerates into no split scheme. The second scheme that introduces primary intermediate cooling has the largest net output power reaching 82 620.02 kW. When the cycle net output work is taken as the optimization objective, the economy of the six schemes is more advantageous because the waste heat utilization efficiency of gas turbine smoke exhaust is higher. The second scheme has the largest operating earnings in 20 years, which is RMB 5.065 billion.

  • Equipments research on S-CO2 cycle power generation system
  • Enhui SUN , Zhenyu YANG , Kailong LIAO , Lei ZHANG , Guangyao AN , Yongyi LI
    doi: 10.19666/j.rlfd.202212292

    Centrifugal compressor is one of the key components in supercritical carbon dioxide (S-CO2) cycle system, which plays a decisive role in the efficiency and stable operation of the system. Different from the traditional air compressor, the unique physical properties of S-CO2 working medium make the internal flow field of the compressor more complex. The loss model established based on the physical characteristics of air also needs to be modified specifically to meet the performance prediction requirements of S-CO2 centrifugal compressor. Therefore, numerical simulation is needed to investigate the internal flow field characteristics of the compressor, so as to improve the compressor performance prediction method accordingly. Firstly, one-dimensional aerodynamic parameters of the compressor were designed, and a three-dimensional model was established based on the one-dimensional design parameters to analyze the characteristics of the internal flow field of the compressor. It was found that the shunt blade had a great influence on the internal flow field, and changes in the internal flow field of the impeller under varying working conditions would also cause changes in the outlet flow Angle. Based on this, The sliding factor and the calculated blade number of the compressor under off-design conditions were corrected, and the surface friction coefficient was improved to predict the performance of the compressor under off-design conditions. The numerical simulation results show that the prediction error of the improved model is significantly reduced, and the average efficiency error decreases from 2.03% to 0.16% under off-design conditions.

  • Equipments research on S-CO2 cycle power generation system
  • Hongdan LIU , Lei WANG , Dong ZHOU , Guangju DAN , Hongzhi LI , Dan HE , Dejian DENG
    doi: 10.19666/j.rlfd.202208231

    As the core equipment of supercritical carbon dioxide (S-CO2) Brayton cycle, there is a lack of reliable evaluation and test verification of the overall performance. An in-depth simulation and performance analysis of one axial turbine are carried out, focusing on the impact of inlet and exhaust housings with experiment results for different operating conditions. The results show that the numerical calculation method and model are able to evaluate the performance at different load conditions more accurately. Compared with the test results, the maximum efficiency error is 1.77 percentage point and the flow rate error remains within 5.6%. The crown pattern can reduce leakage and mixing losses, and increase efficiency by 1.4 percentage point compared to the common top clearance pattern. Simulation results show that the efficiency of turbine unit is reduced compared to turbine stage, with a maximum reduction by 2.9 percentage point. The flow loss of inlet and exhaust housings is the main reason for the reduction. The research results can provide technical support for the design and performance simulation of S-CO2 axial turbines.

  • Equipments research on S-CO2 cycle power generation system
  • Dong ZHOU , Wenhao HUO , Hongdan LIU , Guoqing TANG , Ya WANG , Xin WEN , Guangju DAN
    doi: 10.19666/j.rlfd.202012195

    A cooling system was designed for a supercritical carbon dioxide (S-CO2) axial turbine. The dry gas seal, shaft and casing were cooled by extracting the low temperature S-CO2 in the pipeline behind the compressor to ensure that the dry gas seal operating temperature was below 200 ℃. The flow and heat transfer characteristics of the cooling system were analyzed using the coupled heat transfer method, and the temperature distributions of solid domains such dry gas seal, shaft and casing of different cooling schemes were compared. The research shows that the temperature drop of the shaft reaches 220.3 ℃ when theshaft cooling scheme is adopted, and the maximum temperature of the dry gas seal is 229.1 ℃. Further introduction of S-CO2 with lower temperature and larger flow rate to cool the casing can inhibit the heating effect of the high temperature mainstream at the turbine inlet. The temperature drop of the shaft increases to 244.1 ℃, and the maximum temperature of the dry gas seal decreases to 181.2 ℃. Meanwhile, the reasonable temperature gradient of the cooled domains such as the dry gas seal, shaft and casing is achieved. The cooling system designed in this paper provides a solution for the safe and reliable operation of S-CO2 axial turbines.

  • Equipments research on S-CO2 cycle power generation system
  • Gang XING , Haonan ZHENG , Jinliang XU , Enhui SUN , Jiafei QIAO , Bingbing WANG , Rui HU
    doi: 10.19666/j.rlfd.202209239

    To ensure the safe and reliable operation of supercritical carbon dioxide (S-CO2) power plant over a long period of time, referred to the material commonly used in traditional steam boiler, the material of S-CO2 boiler is selected fromhigh temperature strength and corrosion characteristics. When CO2 flows through the boiler, the temperature of CO2 is high, the temperature difference between CO2 and tube wall temperature is large, over the 30~50 ℃ of steam boiler. Then the grade of the heat-resistant steel has to be upgraded. However, requirements and methods for the material selection for steam boiler cannot be directly used for S-CO2 boiler. The feasibility of heat-resistant steels such as T23, T91,T92, TP347HFG and Super304H used in S-CO2 boilers is explored from using maturity and economic performance. The results show that for cooling wall, T91 could be selected at certain tube structure, but 12Cr1MoVG, T21 and T23 et al used in steam boiler could not be selected. For superheater, only austenitic steel TP347HFG and Super304H meet the material selection requirements at certain tube structure.

  • Equipments research on S-CO2 cycle power generation system
  • Min XIE , Wengang BAI , Li XU , Hongliang SU , Shuo WANG , Bolin DAI
    doi: 10.19666/j.rlfd.202208203

    Aiming to the performance analysis of boiler with supercritical carbon dioxide (S-CO2) cycle, the boiler performance evaluation index system is built by taking the gas-fired boiler used in the 5 MW S-CO2 Brayton cycle pilot unit at Xi'an Thermal Power Research Institute Co., Ltd. as the research object. The core performance indexes of S-CO2 boiler include the fuel efficiency of boiler, the ratio of heat absorption over the input heat for each heat exchanger, the performance of air preheater, the pressure drop of working fluid system, the NOx emission concentration, and others. The fuel consumption and excess air coefficient are calculated via the measurement of oxygen concentration. Meanwhile, the calculation method of heat loss due to exhaust gas is improved. The ratio of heat absorption over the input heat for each heat exchanger is introduced, which shows the contribution of each heat exchanger on heat absorption process. Finally, the calculation process is integrated becoming to an executable program, and it is applied in the running and monitoring procedures. An operating case showed that, for the research object, the actual condition is basically the same as that of the design parameters. The finally calculated boiler fuel efficiency is 92.05% without correction and 93.79% with correction, the later is similar as the designed value (93.53%).