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2021 Volume 54 Issue 9  Published: 2021-09-20
    Review
  • Difeng WU , You ZHOU , Jing ZOU , Yuan TIAN , Chimin WU , Lei GUO , Anbin TANG
    doi: 10.16790/j.cnki.1009-9239.im.2021.09.001

    In this paper, the research process of alicyclic polyimides (Al-PIs) at home and abroad in recent years was reviewed, and the synthesis of typical monomers and polymers were described from the historical evolution perspective mainly. The applications of alicyclic polyimides in transparent flexible display, gas separation membrane, photosensitive material, and liquid crystal orientation membrane were discussed, and the development trend and application prospect of alicyclic polyimides were prospected.

  • Review
  • Yuwei CHEN , Lingfeng JIAN , Mengman WENG , Wentao YU , Yidong LIU , Jisheng ZHANG , Yonggang MIN
    doi: 10.16790/j.cnki.1009-9239.im.2021.09.002

    The dielectric constant (Dk) and dielectric loss factor (Df) of polyimide under high frequency can be reduced by changing the polarity of polymer and introducing pore structure in summary. In this paper, the research progress of the two modification methods at home and abroad in recent years was summarized. It is indicated that the properties of polyimide can be optimized by adding pore structure on the basis of introducing polar macromolecules. At the same time, the shortcomings of properties characterization in literature were pointed out, and the suggestions were proposed.

  • Review
  • Gaoyi XIE , Chunping MA , Daping QUAN , Zhongtao ZHOU , Xiaomei WANG
    doi: 10.16790/j.cnki.1009-9239.im.2021.09.003

    The research progresses of different polymers (polyimide, perfluorocyclobutyl-based polymer, benzoxazinyl polymer, benzocyclobutene resin, etc.) with low dielectric constant and low dielectric loss factor in recent five years were reviewed. The influence of different design strategies of polymer structures (chemical composition, molecular structure, pore structure, etc.) on their properties (dielectric properties, water absorption, thermal stability, mechanical properties, etc.) was discussed mainly, and the influencing mechanisms were analyzed briefly. At last, the four common methods (reducing molecular polarity, increasing the free volume of molecular, introducing porous structure, and introducing cross-linking structures) for the design of different low dielectric polymers were summarized, and the development direction of low dielectric polymers in future was prospected.

  • Material Research
  • Li LIU , Keqiang WANG , Hao CHEN , Wei ZHAO , Yong FAN
    doi: 10.16790/j.cnki.1009-9239.im.2021.09.004

    A nano organic silicone oxide sol was prepared by the hydrolysis and polymerization of methyl triethoxysilane and tetraethyl orthosilicate, which was converted into SiO2 equivalent to mixed with polyamide-imide (PAI) resin through high-speed shearing, and then organic silicone oxide hybrid PAI composite films were prepared through film spreading and thermal curing. The composite films were characterized by infrared spectroscopy, X-ray diffraction, and SEM, and their dielectric spectra, electric strength, and corona resistance lifetime at high temperature (155℃) were tested. The results show that the nano organic silicone oxides disperse uniformly in an amorphous state in the resin matrix. With the increase of the nano organic silicone oxide content, the dielectric constant and dielectric loss factor of the hybrid PAI composite films increase gradually, the electric strength decreases gradually, and the corona resistance life increases at first and then decreases. When the mass fraction of the nano organic silicon oxide is 15% of SiO2 equivalent, the corona resistance life of the hybrid PAI composite film at high temperature is 3.1 times longer than that of pure PAI film.

  • Material Research
  • Shiming ZHANG , Rongzhi TANG , Wei SHU , Ke ZHOU , Chunming LUO
    doi: 10.16790/j.cnki.1009-9239.im.2021.09.005

    Three kinds of organic ultraviolet absorbers with the same concentration were added to polyethylene terephthalate (PET) films, and the properties of PET films before and after UV ageing were tested, and then the effects of ultraviolet absorbers on the UV ageing properties of PET films were studied. The results show that the UV ageing properties of PET films are related to the structure of ultraviolet absorber. Compared with triazine and benzotriazole ultraviolet absorbers, oxazinone ultraviolet absorber exhibits red shift of UV absorption wavelength, wider UV absorption range, and stronger UV absorption intensity because of its hyperconjugated structure. With the increase of ultraviolet radiation energy, the mechanical properties and glossiness of the three kinds of UV resistant transparent films decrease gradually, and the yellow index increases gradually. When the ultraviolet radiation energy is higher than 120 kWh/m2, the property differences of the three kinds of UV resistant transparent films before and after ageing are obvious. The property difference of the film containing oxazinone hyperconjugated structure ultraviolet absorber before and after UV ageing is the smallest, and the ageing resistance is the best.

  • Material Research
  • Dengyun LI , Changxi YUE , Song ZHANG , Kai ZHU , Jicheng YU , Ziyang ZHANG
    doi: 10.16790/j.cnki.1009-9239.im.2021.09.006

    An epoxy insulating material with high moisture resistance was prepared by grafting the hydroxyl terminated polydimethylsiloxane on o-cresol epoxy resin, and its properties were analyzed from the perspective of theoretical calculation and experiment. The results show that when the mass fraction of hydroxyl terminated polydimethylsiloxane is 10%, the modulus and toughness of the modified epoxy resin are higher, the volume change rate at high temperature is smaller. In the layer model of modified epoxy resin and water, the water molecules diffuse away from the epoxy resin. The water absorption of modified epoxy resin is decreased by 13.74% compared with the unmodified epoxy resin. After water absorption, both the volume resistivity and surface resistivity of the modified epoxy resin sample are higher than those of the unmodified epoxy resin, and its electric strength increases by 1.1 kV/mm compared with the unmodified epoxy resin.

  • Material Research
  • Yongning WANG , Xuan LU , Lidong YAN , Yuyan MAN , Xiaoguang XI
    doi: 10.16790/j.cnki.1009-9239.im.2021.09.007

    Taking urea and hexagonal boron nitride as raw materials, we prepared an amino modified boron nitride nanosheets (BNNS) by ball milling method, and then prepared a BNNS/epoxy composite by mixing the BNNS before and after modification with epoxy resin. The effect of amino modified BNNS on the surface insulating properties of epoxy resin was studied. The results show that the amino group is grafted on the surface of BNNS successfully by ball milling method, which improves the dispersion of fillers in epoxy composites. When the mass fraction of the modified BNNS is 0.5%, the flashover voltage of the BNNS/epoxy composite increases by 26.9% compared with the pure epoxy resin. In addition, the amino modification reduces the trap energy level on material surface and accelerates the space charge dissipation rate. The dielectric constant and dielectric loss factor of the composites filled with amino modified BNNS increase slightly. The flashover voltage of the composites can be improved by balancing the effects of space charge dissipation and polarization relaxation.

  • Material Research
  • Hongliang MA , Xiaoqiang ZHANG , Dapeng GUO , Wenxin HAN , Guanfang LIU
    doi: 10.16790/j.cnki.1009-9239.im.2021.09.008

    Three kinds of solvent-free vacuum pressure impregnated (VPI) insulating varnishes for wind turbine generator were introduced, and their chemical composition and properties were compared with those of the current solvent-containing insulating varnishes. The results show that the solvent-free insulating varnishes have the advantages of low volatilization, environmental protection, and good process applicability, which can meet the technical requirements of current insulating varnish.

  • Material Research
  • Jianping LIAO , Jinwei CHU , Fan GAO , Yufei CHEN , Yueyao ZHENG , Chen ZHANG , Lisheng ZHONG
    doi: 10.16790/j.cnki.1009-9239.im.2021.09.009

    Dodecylbenzene (DDB) is a kind of weak polar dielectric material widely used in self-contained high voltage oil filling cable and its accessories. A domestic dodecylbenzene insulating oil was selected as research object, and its physical and chemical properties, and electrical properties were tested. A test system for simulating different types of electrical faults in oil was established, and the gas production characteristics of the dodecylbenzene under two electrical faults of power frequency breakdown in oil and flashover along the oil-paper surface were studied. The results show that the dodecylbenzene insulating oil has excellent physical and chemical properties, and electrical properties. H2 and C2H2 are the characteristic gases under two electrical faults. According to the dissolved gases analysis (DGA) technology of mineral oil, the three ratio method of IEC is suitable for the fault type diagnosis of dodecylbenzene insulating oil, while the Dewey triangle method is not suitable.

  • Material Research
  • Tifeng XIAO , Yujia HU , Xingdong ZHANG , Yingping ZHU , Jian WANG
    doi: 10.16790/j.cnki.1009-9239.im.2021.09.010

    The free acid value and PH3 release amount of PA66 prepared by red phosphorus flame-retardant with different coating process were compared, and the morphology and contact resistance of the corresponding contact element after surface contamination were tested. The effects of housing using different red phosphorus flame-retardant PA66 on the electrical performance of AC contactor were analyzed, and the experiment of simulating the actual application environment was conducted. The results show that the red phosphorus flame-retardant PA66 using multi-layer coating process has low free acid value and PH3 release amount, which has little effect on the electrical performance of AC contactors and can be used as one of the alternative materials for AC contactor housing.

  • Insulation Technology
  • Qingdan HUANG , Wenxiong MO , Haoyong SONG , Wei WANG , Yuqing CHEN
    doi: 10.16790/j.cnki.1009-9239.im.2021.09.011

    Firstly, a natural ester was exposed to the air, and the relationships between its properties and exposure to air duration were measured. Then the oxidation situation of insulating part impregnated with natural ester in air was observed, and the natural ester on the insulating part was removed by traditional gas-phase drying method. Finally, the withstand field strength of solid insulating parts in natural ester transformer was calculated by an electric field analysis software. The results show that the water content of the natural ester increases significantly after exposure to air, but its other characteristics change little. There is no oxide film forming on the surface of insulating parts after exposed to room temperature for two months. The natural ester in insulating parts cannot be removed by gas-phase drying method completely. The withstand field strength of insulating parts in natural ester transformer is 10% higher than that in mineral oil transformer with the same structure.

  • Insulation Technology
  • Li WANG , Jianbo LI , Dingnan LUO
    doi: 10.16790/j.cnki.1009-9239.im.2021.09.012

    In order to study the rejuvenating effect difference of rejuvenation fluid on water tree ageing cable when different catalysts were combined with siloxane, we selected a methyl phenyl dimethoxy siloxane (PMDMS) and a long-chain siloxane, tetraisopropyl titanate (TIPT) and long-chain benzene sulfonic acid two catalysts to prepare four rejuvenation fluids with different formula. Water tree aged cables were rejuvenated by injecting the rejuvenation fluid and conducted second ageing, and their electrical properties and microstructure changes were analyzed by the power frequency breakdown test, water tree morphology observation, and FTIR test. The results show that four kinds of rejuvenation fluids can inhibit the growth of water tree, and the breakdown voltage of the water tree aged sample is improved. The rejuvenation fluid composed of long-chain siloxane and long-chain benzene sulfonic acid has the highest retention rate in the insulation layer, and the rejuvenating effect is the best. The rejuvenation fluid composed of PMDMS and long-chain benzene sulfonic acid has the lowest retention rate in the insulation layer, and the rejuvenating effect is the worst. It is proved that when the diffusion speed of siloxane and catalyst in insulation layer matches, the retention rate of the siloxane can be improved, and the long-term rejuvenating effect can be enhanced.

  • Insulation Technology
  • Chi ZHANG , Meng CAO , Jin HE , Xuliang ZHU , Rong CHEN , Yuyan MAN
    doi: 10.16790/j.cnki.1009-9239.im.2021.09.013

    On the basis of radiation spectral characteristics of insulation abnormal discharges, a dual-spectral discharge detection method was proposed. The differences of spectral distribution characteristics under corona discharge, spark discharge, and arc discharge were obtained through experiments, and a dual-spectral sensor based on solid avalanche array was developed. The evolutional relationship between the dual-spectral characteristics and discharge energy was studied using this sensor, and then the discharge hazard quantification criteria based on dual-spectral intensity ratio was summarized. The results show that the light radiation under three kinds of discharge modes has a certain polarity effect. There is a strong correlation between the dual-spectral intensity ratio and the discharge intensity, and there is almost no intersection for the variation range of dual-spectral ratio of low-energy discharge and high-energy discharge, which can be used as an effective criterion to judge partial discharge or arc discharge, and provide a new approach for the optical monitoring and diagnosis of abnormal discharges in equipment.

  • Test and Analysis
  • Yue ZHANG , Ping LIU , Xuezhong LIU , Bo HU , Zhiming LIANG
    doi: 10.16790/j.cnki.1009-9239.im.2021.09.014

    In order to study the influence of temperature on the nonlinear resistance characteristics of different stress grading materials, a measurement method using the presetting low resistivity tape as the electrode was proposed and applied. The nonlinear volt-ampere characteristics of four stress grading materials under different temperatures were tested. At the same time, the influencing degree of temperature on the nonlinear resistance characteristics of different stress grading materials were studied by function fitting method. The distribution differences of surface electric field along the stress grading structure at stator winding end of 24 kV hydro-generator under the withstand voltage test voltage and the rated phase voltage at different temperatures were further simulated and compared. The results show that the nonlinear volt-ampere characteristics and surface resistivity of four stress grading materials show obvious temperature dependence, with the increase of temperature, both the initial surface resistivity and nonlinear coefficient decrease, there is little difference among the surface electric field distributions along the stress grading structure of 24 kV hydro-generator under different temperatures.

  • Test and Analysis
  • Minmin ZHENG , Yue SUN , Tingting CHEN , Bing SHEN , Guoming WU
    doi: 10.16790/j.cnki.1009-9239.im.2021.09.015

    The linear expansion coefficient of cured E51 epoxy resin was tested by using the TMA mode of DMA, and the effects of curing agent types (methyltetrahydrophthalic anhydride (MeTHPA), 4,4-diaminodiphenylmethane (DDM), dicyandiamide (dicy)), and filler powder types and dosage on its linear expansion coefficient were analyzed. The results show that when T<Tg, the linear expansion coefficient of cured E51/Dicy is smaller than that of cured E51/MeTHPA and E51/DDM. When TTg, the linear expansion coefficient of cured E51/dicy is larger than that of cured E51/MeTHPA and E51/DDM. After filling SiO2, Al(OH)3, and Al2O3 respectively, the linear expansion coefficient of the epoxy composites are significantly lower than that of pure epoxy material, and the linear expansion coefficients of the epoxy composite filled with Al2O3 is the smallest. With the increase of inorganic filler content, the linear expansion coefficient of the epoxy composite decreases. However, when the mass fraction of inorganic fillers is 70%–80%, the linear expansion coefficient changes little with the change of filler content.

  • Test and Analysis
  • Chunling MENG , Hao XU , Liying SUN , Zhengbing TIAN
    doi: 10.16790/j.cnki.1009-9239.im.2021.09.016

    A aluminum thin-walled cylinder was used to replace the cable to finish the actual setting process of terminal. The interface pressure between the 110 kV prefabricated cable terminal and the stress cone was measured by the electrical measurement method and elastic mechanics theory. By finite element simulation analysis and comparing the calculating result and test result, a reasonable finite element simulation analysis model was established and the terminal setting process was simulated. Several analysis models with different interference were established to study the influence of interference, silicone rubber material parameter, and spring compression on the interface pressure. The results show that the maximum interface pressure is located in the middle of the maximum radius of stress cone. The interface pressure is proportional to the spring compression before the spring compressing to 90 mm, and the interface pressure changes little during the process of the spring compressing from 90 mm to 85 mm. The interfacial pressure is affected by the interference and the cross-sectional area of cable, and it is greatly affected by the elastic modulus of stress cone, and less affected by the elastic modulus of cross-linked polyethylene (XLPE) insulation.

  • Test and Analysis
  • Junfeng LI , Shengwu TAN , Jinghua JIANG , Yinsui ZHANG , Qingchao SUN , Hongtie ZHANG
    doi: 10.16790/j.cnki.1009-9239.im.2021.09.017

    The setting of boundary conditions is a key factor that affects the accuracy of stress calculation for basin insulator. In this paper, an axisymmetric model of basin insulator for miniaturized 252 kV GIS was established. The Mooney-Rivlin function model of rubber sealing ring was introduced to simulate and calculate the stress of basin insulator under different constraint boundary conditions by finite element analysis software, and the result was compared with the measured value of hydraulic test. The results show that the boundary condition using the friction contact is consistent with the engineering practice, which is suitable for the setting of stress simulation boundary condition for basin insulator. The research results can provide reference for the miniaturization and lightweight design of basin insulator of other voltage levels.