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2025 Volume 54 Issue 10  Published: 2025-10-25
    Special topic on energy storage and power generation coupling technology
  • Kun HOU , Xiangyang LIU , Maogang HE
    doi: 10.19666/j.rlfd.202412254

    The coordinated operation of coal-fired power plant (CFPP) with large-scale energy storage systems can effectively regulate the flexibility of power system and smooth the renewable power output. A gas-liquid interconversion carbon dioxide energy storage system coupled with a CFPP was proposed, which recovers compression heat using condensate and feedwater of CFPP and preheats turbine inlet CO2 through drain water, realizing thermal decoupling of charge and discharge processes without heat storage devices. Based on the mathematical models of the coupling system, the system coupling schemes were designed and optimized, and a comparative performance analysis with stand-alone system was conducted. The results show that, the compression heat cascade recovery boosts the exergy efficiency of last-stage intercooler from 73.3% to 89.6%, and the exergy efficiency of the first-stage preheater improves from 53.1% to 89.7% by replacing extraction preheating with drain water cascade preheating. In the optimal coupling scheme, the system energy storage efficiency improves from 63.6% to 76.8% compared to the stand-alone system, and the levelized cost of electricity reduces from 0.130 dollar/(kW·h) to 0.093 dollar/(kW·h), with a slight reduction in round-trip efficiency to 63.2%. The turbomachinery and heat exchangers, representing the main contributors to the total system exergy destruction and investment cost, are key components in improving thermodynamic and economic performance. Increasing the discharge power to 90 MW reduces the levelized cost of electricity to 0.089 dollar/(kW·h) and expands the peak regulating range to 86.4%~107.6%.

  • Special topic on energy storage and power generation coupling technology
  • Sen WANG , Tianxin LI , Zhaowei HAN , Peiyuan PAN , Naiqiang ZHANG
    doi: 10.19666/j.rlfd.202412248

    The current coal-fired unit coupled with molten salt heat storage system technology has the problems of limited peak shifting capacity and poor peak heat economy. To address these issues, a new system of coal-fired unit coupled with compressed steam and molten salt heat storage is proposed, specifically including single molten salt heat storage scheme and double-molten-salt-heat-storage scheme. The system performs multi-stage compression of extracted steam through a multi-stage compressor and uses molten salt for heat storage. The compressed steam is eventually condensed to water so that its latent heat of condensation will be utilized. The simulation model of the coupled system scheme is established by EBSILON software. The research results indicate that, compared with the conventional molten salt heat storage technology scheme, the compressed steam and molten salt heat storage system can effectively reduce the effect of steam extraction and heat storage on the thermal economy of the system, and expand the peaking range of the unit. Specifically, the round-trip efficiencies of the single molten salt and double-molten-salt scheme are improved from 27.43%~38.03% to 62.13%~64.56% and 65.69%~66.93%, respectively, and the minimum outputs are reduced from 20.91%Pe to 19.84%Pe and 19.28%Pe, respectively, compared with the conventional scheme. Considering the thermodynamic and economic performance of the system, the single molten salt scheme is the best choice.

  • Special topic on energy storage and power generation coupling technology
  • Yong SUN , Xiaobiao FU , Baoju LI , Hongyun HU , Yuhao LIU , Qiqi DAI , Jiakun FANG
    doi: 10.19666/j.rlfd.202412267

    Molten salt energy storage technology is widely used in solar thermal power generation due to its high thermal capacity and good thermal stability. To optimize the influence of key operating parameters on energy storage efficiency, numerical simulation methods are used to analyze the mechanism of input velocity, initial temperature, temperature difference and other parameters on the formation of thermocline and heat storage efficiency at different horizontal positions. The results show that, increasing the temperature difference and the input speed can significantly promote the development of the thermocline, and increase the heat storage efficiency by more than 10%. The parameter optimization algorithm based on response surface methodology identifies an optimized parameter combination, which improves the heat storage efficiency by a maximum of 16.3 percentage points compared to the previous simulations. At the same time, to quickly and accurately predict the operating temperature of the system, three machine learning models are compared, and it finds out that the random forest model has the best prediction with an accuracy rate of 98.78%. The research results provide theoretical basis and application reference for the optimization design of molten salt energy storage systems.

  • Special topic on energy storage and power generation coupling technology
  • Chunyu CAO , Jun YAN , Changying ZHAO
    doi: 10.19666/j.rlfd.202501001

    Thermochemical thermal storage has attracted wide attentions because it has high thermal density heat storage and can realize seasonal thermal storage and long-distance transportation. The CaCO3/CaO reaction system, as one of the most promising thermochemical heat storage materials, has problems such as particle aggregation and sintering as the number of heat storage cycles increases, and the material gradually loses its activity. To solve this problem, composite CaO materials doped with Al2O3 or CeO2 were synthesized by the template method. The microstructure of the materials and the effect of chemical doping on the cyclic stability of the composite CaO materials were investigated by means of characterization tests such as X-ray diffraction (XRD), scanning electron microscopy (SEM) and synchronous thermal analyzer (STA). The effect of chemical doping on exothermic reaction temperature range of the composite CaO materials was analyzed. The results show that, the CaO prepared by the template method has a richer pore structure and a superior cycling stability than the CaO obtained by decomposition of CaCO3. When the doping molar ratio of CaO to Al2O3 is 100.0:2.5 (Ca:Al), the composite has the best cycling stability. After 30 cycles, the effective conversion rate decays by only about 7.1% from 0.70 to 0.65 and the exothermic energy density is 2 057 kJ/kg. The cyclic stability of the composite is better than that of CaO when the molar ratio of CaO to CeO2 doping is 100.0:10.0 (Ca:Ce=100.0:10.0). It is found that doping with Al2O3 decreases the onset temperature of the exothermic reaction of the CaCO3/CaO reaction system, whereas CeO2 increases the onset temperature.

  • Special topic on energy storage and power generation coupling technology
  • Xin MEI , Yanghai LI , Wanbing XU , Yuming OUYANG , Yanping ZHANG
    doi: 10.19666/j.rlfd.202412270

    The heat transfer characteristics and safety of a single tank thermal storage system during charging and discharging cycle are important indicators affecting the performance of the thermal storage tank. By coupling finite volume method and finite element method, a comprehensive model of a multi-layer wall structure molten salt single tank system is established, and the effects of inlet flow velocity and inlet/outlet temperature difference on the dynamic thermal characteristics and mechanical properties of the thermal storage tank during continuous charging and discharging cycling process are explored. The results indicate that, increasing the inlet flow rate will reduce the heat storage and improve the thermal efficiency, but will also increase the equivalent stress on the tank wall. Increasing the temperature difference between the inlet and outlet will increase the heat storage and reduce the thermal efficiency, and also increase the equivalent stress on the tank wall. To ensure the heat storage and thermal efficiency of the single tank heat storage system, as well as the safety of the system, for the single tank system with a heat storage capacity of 40 MW·h, the inlet flow rate of molten salt should be controlled within 0.002 60~0.003 46 m/s, and the temperature difference between the inlet and outlet of molten salt needs to be controlled within 200~250 K.

  • Thermal energy science research
  • Weiqi LIU , Qingchuan YANG , Xiaobing YU , Tingshan MA , Xinshan ZHAO , Tao ZHOU , Peng SUN , Dongye WANG , Chenxi XUE , Li YANG
    doi: 10.19666/j.rlfd.202501052

    Thermal power units, as a cornerstone of conventional electricity generation, release considerable quantities of waste heat during their operation. If not effectively harnessed, this waste heat will result in substantial energy inefficiency and exacerbate environmental challenges. Consequently, the efficient recovery and utilization of waste heat from thermal power units represents a pivotal strategy for optimizing energy use and mitigating carbon emissions. The energy-saving and carbon-reduction potential of various cycle components in thermal power units should be thoroughly explored. Conducting parameter matching to enable the efficient and comprehensive utilization of waste heat at different grades in thermal power units holds significant importance for achieving deep energy conservation and emission reductions in China’s thermal power industry. A comprehensive examination of waste heat recovery in thermal power units is provided. It begins by identifying the primary sources and distinctive characteristics of waste heat. Subsequently, it delves into specific recovery methodologies and their technical principles, encompassing low-pressure turbine exhaust heat utilization, flue gas heat recovery, boiler blowdown and continuous blowdown heat recovery. For each method, the system configuration, current deployment status, economic feasibility, and environmental benefits are analyzed in detail. The strengths and limitations of these approaches are critically evaluated. Finally, the future prospects and developmental trajectories of waste heat recovery technologies in the thermal power sector are thoroughly explored and anticipated.

  • Thermal energy science research
  • Hengxin ZHAO , Yi WANG , Xin HE , Minghao LI , Kaiwen DENG
    doi: 10.19666/j.rlfd.202412247

    Induced draft fans in power plants run under complex and harsh conditions, where various faults often occur. These faults not only affect the fans’ safety and stability but also pose an indirect threat to normal operation of the boiler system. Thus, early fault monitoring and prompt, accurate diagnosis are essential to ensure the power plants’ operation efficiency and safety. Common fault types of forced draft fans and their potential effects are analyzed and summarized. Three typical fault types and their causes are explained in detail. Fault monitoring and diagnosis methods are elaborated from both quantitative and qualitative perspectives, including measurement point installation and data processing techniques. Each method’s advantages and disadvantages are analyzed, and suitable applications for different fault types are discussed, along with proposed targeted improvement measures. Finally, key challenges of fault diagnosis are identified, and future development directions for forced draft fans’ fault monitoring and diagnosis are outlined.

  • Thermal energy science research
  • Zhiyu ZHANG , Bo ZHANG , Long QIN , Haihui SONG , Lin ZHU , Zhuonan XIAO , Shengjie WANG
    doi: 10.19666/j.rlfd.202412266

    A 300 MW supercritical carbon dioxide (S-CO2) Brayton cycle oxyfuel power generation system is designed, and a simulation model is constructed using process simulation methods to study the effects of key operating parameters (such as the primary dry cycle flue gas ratio, the economizer side split ratio, the cold primary air temperature and the high-pressure turbine inlet pressure) on the system’s thermal performance indexes. The effects of key operating parameters such as primary dry cycle flue gas ratio, economizer side split ratio, cold primary air temperature and high-pressure turbine inlet pressure on the system thermodynamics were investigated, and the thermal characteristics of the generating unit were revealed. The results show that, the boiler efficiency decreases with the increase of the proportion of primary dry-cycle flue gas, and when the proportion of primary dry-cycle flue gas reaches 50%, the net electric efficiency of the system is the highest, which is 42.93%. The boiler efficiency rises at first and then decreases with the increase of the coal economizer-side shunt ratio, and the net electric efficiency of the system reaches the highest (42.86%) when the coal economizer-side shunt ratio is 11%. With the increase of cold primary air temperature, the boiler efficiency keeps increasing, and the rising trend slows down and stabilizes at 99.29% at temperatures higher than 65 ℃, and the net electric efficiency of the system keeps increasing and reaches 43.06% at 95 ℃. With the increase of high-pressure turbine inlet pressure, the boiler efficiency firstly rises and then decreases, and reaches the maximum value of 99.35% at 29.5 MPa, and the net electric efficiency of the system reaches the optimal value (43.66%) at 29.0 MPa.

  • Thermal energy science research
  • Zhengzhong GAO , Yi KUANG , Jinglong ZHANG
    doi: 10.19666/j.rlfd.202412272

    Due to the significant volatility and randomness of wind power data, low prediction accuracy is often observed with a single model in wind power prediction. To overcome this, an ultra-short-term wind power prediction method is introduced, based on modal decomposition and a combined neural network model. Firstly, the wind power data are processed based on the improved fully integrated empirical modal decomposition and sample entropy, which decomposes the unsteady series into smoother sub-sequences and reconstructs the high-frequency oscillatory component and low-frequency smooth component synchronously. Secondly, a hybrid prediction model for wind power based on an adaptive sparse self-attention mechanism is constructed. For the high-frequency oscillatory component with high complexity, the adaptive sparse Transformer model is used to fully explore the fluctuation information. For the low-frequency stationary components, the sequence features are fully extracted by the bidirectional gated recurrent unit model. Finally, the final prediction outcomes are derived by overlaying the forecast results of each component. Test was performed with actual data from a wind farm in Shandong, and the results show that, compared with other commonly used models, the proposed model’s root mean square error and average absolute error has decreased by 2.644 MW and 2.42 MW, and the coefficient of determination has a notable 18.2% increase, implying it has a good prediction performance.

  • Thermal energy science research
  • Jilong ZHOU , Bowen YU , Xizhen ZHONG , Hui QI , Jinliang XU , Jian XIE
    doi: 10.19666/j.rlfd.202504068

    Supercritical carbon dioxide (S-CO2) in horizontal tube with circumferential heating and semicircle heating is investigated numerically based on pseudo-boiling theory. The phase distribution of supercritical fluid in the tube is obtained. It is found that the heat transfer performance of supercritical fluid is determined by the thickness of vapor-like film on tube, which can be characterized by supercritical K number, involving the balance between evaporation momentum force and inertia force. The increasing thickness of local vapor-like film can trigger heat transfer deterioration. There are both overshoot wall temperature along the flow direction and non-uniform wall temperature in the circumferential direction. The emerging condition of heat transfer deterioration can be accurately predicted by supercritical boiling number SBO. Under working conditions where the pressure p is 8~20 MPa, and the range of mass flux G and heat flux density qw is 300~1 300 kg/(m2·s) and 42~500 kW/m2 respectively, compared with the circumferential heating tube, the semicircle heating tube behaves thinner vapor-like film to enhance the heat transfer performance. The critical SBO to heat transfer deterioration rises from 6.179×10–4 to 9.798×10–4. Furthermore, the semicircle heating tube keeps more uniform vapor-like film, the maximum temperature difference between the top and bottom generatrix of tube wall changes from 116.3 K to 57.1 K. Due to the ability to repress heat transfer deterioration and non-uniform wall temperature, semicircle heating is recommended to ensure the safe operation of horizontal heat exchangers in advanced supercritical CO2 system.

  • Thermal energy science research
  • Yaxuan XIONG , Zijing GAO , Miao HE , Huixiang WANG , Yuting WU , Cancan ZHANG , Yulong DING
    doi: 10.19666/j.rlfd.202505084

    Researches on the application of calcium carbide residues in carbon fixation is mainly conducted at a macroscopic level, with limited studies exploring the carbon fixation mechanism of calcium carbide residues from a microscopic perspective. It remains unclear whether the various impurities present in calcium carbide residues adversely affect the CO2 adsorption activity of this material. To solve this problem, the phase compositions of calcium carbide residues before and after calcination were analyzed using X-ray diffraction, and density functional theory was employed to construct the most stable low-index crystal planes such as CaO-CaO (0 0 1), CaO-Fe2O3 (0 0 1), CaO-Al2O3 (1 1 1), CaO-MgO (1 0 0) and CaO-SiO2 (0 0 1). Moreover, the adsorption properties of CaO clusters on various impurity-supported surfaces and doped surfaces were simulated, along with the capabilities of these surfaces to support the adsorption of CO2 molecules. The adsorption energy, charge transfer, density of states, and differential charge density of each adsorption system were analyzed. The results indicate that SiO2 does not significantly influence the adsorption process. The four different supported surfaces enhance the anti-sintering performance of calcium carbide residues, with the strength of the effects ranked as follows: Al2O3 > Fe2O3 > MgO > CaO. The adsorption energy on the Al2O3 supported surface is –8.82 eV, which is 1.24, 2.45, and 3.69 times greater than that on the Fe2O3, MgO, and CaO supported surfaces, respectively. The capacities of the various surfaces to support CaO in the adsorption of CO2 are similar, with the electron transfer quantities for the CaO clusters adsorbing CO2 on the CaO, Fe2O3, Al2O3, and MgO supported surfaces being 0.67, 0.68, 0.71 and 0.66 e, respectively. The presence of impurities can effectively improve the anti-sintering performance of calcium carbide residue as a CaO-based material, but can not significantly enhance the CO2 adsorption effect. Compared with the pure CaO supported surfaces, the doped surfaces exhibit a stronger capability for CaO to adsorb CO2, with adsorption energy and electron transfer quantities being –4.92 eV and 0.71 e, respectively.

  • Power generation technology forum
  • Weibo ZHOU , Zhanyang LI , Lina WANG , Lei CHEN , Weijia WANG , Lijun YANG , Xiaoze DU
    doi: 10.19666/j.rlfd.202501004

    The complex and variable meteorological conditions have a significant impact on operational characteristics of indirect air cooling systems. To enhance the cooling performance of indirect air cooling systems, an optimized regulation strategy for circulating water in indirect air cooling systems is proposed. By taking the indirect air cooling unit in a power plant as an object and considering the influence of surrounding buildings, the optimization distribution of circulating water flow in each sector of the air cooling heat exchanger is numerically studied. Firstly, a one-dimensional thermodynamic model of the indirect air cooling unit and a three-dimensional numerical model of the indirect air cooling tower are established and coupled for numerical calculation. Secondly, the influence of different meteorological conditions on the operating back pressure of the unit and the flow and heat transfer characteristics of the cooling tower is analyzed. As a result, the economic back pressure variation law of the unit under specific environmental meteorological conditions is obtained. Finally, constrained by the economic back pressure of the unit, the circulating water flow rate of each sector of the indirect air cooling heat exchanger is optimized according to the so-called heat load matching principle, which enhances the flow and heat transfer performance of the indirect air cooling system. The research results indicate that as the ambient temperature increases, the economic back pressure will also increase accordingly. When the ambient wind speed increases, the economic back pressure of the unit also increases. By optimizing the distribution of circulating water flow in each sector of the indirect air cooling heat exchanger, the uniformity of the outlet water temperature in each sector can be improved, the average outlet water temperature of the intercooled tower can be reduced, the total circulating water flow can be decreased, and the operating economy of the unit can be improved. This study can provide theoretical basis and reference for optimizing the operation of indirect air cooling units.

  • Power generation technology forum
  • Guiquan ZHANG , Wei WANG , Jiantao YAO , Guojun LONG , Zhijun WU , Jingjing JIA
    doi: 10.19666/j.rlfd.202412260

    The deposition of corrosion products in orifice of the steam generator of high temperature gas cooled reactor (HTGR) in nuclear power units threats to safe operation of the unit seriously. To effectively inhibit the deposition of corrosion products in the orifice, the influence of dissolved oxygen in water on the orifice deposition rate was studied under the simulated water condition in the secondary loop of the HTGR. Moreover, the variation law of ZETA potential with dissolved oxygen in iron solution was also studied. It is found that the deposition rate of corrosion products in the orifice area is extremely sensitive to the dissolved oxygen, it decreases with the increase of dissolved oxygen concentration in water. Secondly, over high pH value is not conducive to the inhibition of orifice deposition, which is mainly due to the effect of dissolved oxygen and pH value on the ZETA potential. The wall current electrokinetic effect plays an important role in the orifice deposition, and increasing the concentration of dissolved oxygen in feed water is an effective method to restrain the orifice deposition and clogging in the steam generator of HTGR.

  • Power generation technology forum
  • Ruiying LI , Jianfeng WANG , Jiguang HUANG , Heng ZHANG , Yilin WANG , Cuili MI , Haiping CHEN
    doi: 10.19666/j.rlfd.202501035

    Proton exchange membrane (PEM) electrolysis for hydrogen production has broad application prospects, but it still has disadvantages such as high equipment cost and insufficient durability. Optimizing the flow channel can improve the uniformity of water and heat distribution in PEM and extend the service life of the electrolyzer. To enhance the performance of PEM, a three-dimensional wavy flow channel model was designed and simulated using COMSOL simulation software. The polarization curves, distribution of reactants and products, and temperature distribution of electrolyzers with different frequency wavy structures were studied, and the influence of flow rate changes due to the addition of wavy structures on the performance of the electrolyzer was explored. The results show that, compared with the conventional rectangular flow channel, the electrolyzer with wavy flow channels has significantly enhanced the heat and mass transfer effects and got better polarization performance. When the wavy frequency is 1.0, the current density of the electrolyzer increases by 2.1%, and the average gas volume fraction in the anode catalyst layer decreases by 3.7%, achieving the best overall performance. This study can provide certain references for the flow channel design of PEM electrolyzers.

  • Power generation technology forum
  • Qiong HUANG , Shuchang LIU , Yan SU , Yang YANG , Qian HUANG , Zhengjiang WANG , Qi JIANG , Jing WANG , Yifeng ZHANG
    doi: 10.19666/j.rlfd.202501002

    The sterilization effect of chlorine-containing disinfectants does not hinge on the total available chlorine concentration, but rather on the concentration of hypochlorous acid (HClO) molecules. To reduce the cost of circulating water sterilization in thermal power plants, HClO solution was used to sterilize circulating water. The HClO solution was prepared from sodium hypochlorite (NaClO) solution, CO2 and pure water by non-electrolytic method, and experimental study on application performance (including stability and sterilization effect) of the HClO solution was conducted. The results showed that, the mass concentration of HClO in NaClO solution was extremely low, the mass fraction of HClO to available chlorine was only 0.690%~0.012% in NaClO solution with mass concentration of available chlorine in the range of 100~2 000 mg/L, which could be increased to 94.91% by reacting with CO2, thereby improving the sterilization efficiency. When 30, 60, 80, and 90 mg/L stabilizer were added, the decomposition rate of HClO solution with mass concentrations of 500, 1 000, 1 500 and 2 000 mg/L could meet the requirements for a shelf life of one year of the Disinfection Technical Specification. When the dosage of NaClO and HClO (calculated by available chlorine) was 5 mg/L and 0.06 mg/L,the sterilizing time was 120 min and 15 min, the sterilizing rate could reach 90%, and it can be seen that HClO was more economical and efficient for sterilization. HClO solution can reduce the cost of circulating water bactericides in thermal power plants by more than 55% compared with that of conventional NaClO.

  • Power generation technology forum
  • Long JIANG , Jinjing LI , Xuan YAO , Zhong HUANG , Xueting YANG , Yufeng ZHU , Yunchang SONG , Yuanyuan LI
    doi: 10.19666/j.rlfd.202412256

    Data quality is a key factor affecting the application effectiveness of optimization models of denitrification system operation. In response to the problems of lagging and poor representativeness of monitoring parameters in denitrification system operation, a denitrification performance parameter dimension reduction technology suitable for real-time performance monitoring is developed. The utilization rate of reducing agents that can reflect the denitrification ability of the denitrification system itself is set as the monitoring and evaluation parameter for denitrification system operation status, to improve the efficiency of data generation. Based on this, an optimization method for denitrification system operation that can eliminate adjustment delays is established, and an identification technology for typical abnormalities in denitrification system operation is constructed to guide the economic, safe, stable, and standard operation of the denitrification system. This technology has been implemented and applied in a 1 000 MW coal-fired unit at different loads. The results show that, the denitrification system operation guided by the utilization rate of reducing agents reduces the unit consumption of urea solution by 1.5%~8.4% and the ammonia escape at the denitrification system outlet by 10.7%~27.0%, and all of the ammonia escape at different loads meets the general control value of ammonia escape rate. The variation range of NOx emission mass concentration in the exhaust reduces from 44.5~58.3 mg/m3 to 9.2~10.6 mg/m3, and the distribution deviation significantly decreases from 59.2%~75.2% to 21.4%~25.1%, which is more conducive to the automatic and stable control of the denitrification system.

  • Power generation technology forum
  • Chuanjia SHAN , Hang YU , Heng CHEN , Jinjin LI , Jiaxing SUN , Wenlin HANG , Linjun YANG
    doi: 10.19666/j.rlfd.202501018

    The formation and emission of SO3 in coal-fired flue gas not only pose significant threats to atmospheric environments and human health but also negatively affect power plant operations. Injecting alkaline sorbents into flue gas has proven to be an effective method for SO3 removal. The removal efficiency of SO3 by injecting Na2CO3 and Ca(OH)2 absorbents was investigated under different flue gas conditions, and the removal performance was compared with that of the blended absorbents. Moreover, the physicochemical properties of the alkaline absorbents before and after the reaction were characterized using SEM, XRD, FT-IR, and XPS techniques. Based on experimental data and characterization results, the gas-solid reaction model were proposed to elucidate the mechanisms of SO3 removal by Na2CO3 and Ca(OH)2. Furthermore, the adsorption process of Na2CO3 on SO3 was simulated, and the adsorption energy was calculated and compared with that of Ca(OH)2. The results showed that, Na2CO3 demonstrated superior SO3 removal efficiency compared with Ca(OH)2, and the removal efficiency was enhanced by increasing the reaction temperature, SO3 mass concentration, absorbent stoichiometric ratio and residence time. The blended absorbent with a molar ratio of Ca:2Na:S=5.00:1.25:1.00 achieved an SO3 removal efficiency of 86.07% under practical operating conditions at a low cost. The findings indicated that the gas-solid reaction between Na2CO3 and SO3 followed the shrinking core model, while the reaction between Ca(OH)2 and SO3 adhered to the grain model. The adsorption energy of SO3 on Na2CO3 was higher than that on Ca(OH)2. This study can provide theoretical insights and technical support for efficient and cost-effective removal of SO3 from coal-fired flue gas.

  • Power generation technology forum
  • Xiaojun WU , Cong WANG , Yujun KANG , Hongguo LIU , Xudong CHEN , Lei DONG , Yannan REN , Jian WANG , Nanlin LI
    doi: 10.19666/j.rlfd.202501030

    With the increase in parameters and capacity of newly built coal-fired units, the expansion of critical long-distance and large-diameter pipelines due to high parameters becomes more significant, making the design of supports and hangers particularly important. In a case involving a 2×660 MW ultra-supercritical unit, the diagonal brace of a rigid hanger tripod supporting the main steam pipeline buckled, resulting in a pipeline subsidence of nearly 130 mm. A comprehensive inspection of the pipeline supports and hangers was conducted, along with mechanical analysis of the statically indeterminate tripod structure and stability analysis of the diagonal brace. The study concluded that the failure of the diagonal brace and the pipeline sinking were primarily caused by an incorrect design of the radial horizontal restraint gap. Additionally, the excessive constant force of the constant hanger also contributed to the damage of the diagonal brace. This research not only analyzed the design flaws of the pipeline supports and hangers, but also proposed an engineering solution to optimize the restraint gap, which was validated on-site. A rectification plan involving horizontal limit adjustment and pipeline lifting was developed and implemented, successfully restoring the pipeline to its designed state and resolving the issue. This problem is highly representative in the construction of large-scale power units and should draw the attention of designers to avoid similar issues in future projects.