Latest ArticlesTransformer insulating oil will gradually deteriorate during the operation of power equipment, resulting in a significant reduction in the electrical, physical and chemical properties of transformer oil. In this paper, the adsorption phase reaction technology is used to solidify hydrophilic SiO2 nanoparticles on microcrystalline cellulose (MCC), to prepare modified cellulose dust collector materials with high adsorption performance, to purify and treat dirty transformer oil by combining with electrostatic adsorption technology. For the SiO2 modified cellulose dust collector material, it can be concluded through the oil purification effect test that, the best preparation condition is dissolution and drying for 12 h, and adding 6 g ethyl orthosilicate (TEOS) as a silicon source. Then, the modified cellulose dust collector material prepared above conditions is placed in the electrostatic oil purification reactor. After synergistically purified by the two methods, the transformer oil’s main operational indicators such as moisture reduces from 32.0 mg/L (the initial value) to 23.5 mg/L or less, and other key indexes including medium loss factor, acid value and volume resistivity have reached the national standard of operational oil. It shows that the electrostatic technology combined with modified cellulose adsorbent material can effectively adsorb the impurity particles in the oil.
With the increase of various types of cyber-attacks, the security of industrial control systems in energy and power infrastructures has gradually become a focus of attention. Combined with the characteristics of power system, the CNN-LSTM-Attention network intrusion detection algorithm model integrating convolutional neural network (CNN), long and short-term memory (LSTM) neural network and Attention mechanism is proposed. By constructing and collecting the operating state data sets of the pulverizing system of a 600 MW coal-fired unit under three typical operating conditions under cyber-attacks in a laboratory simulation environment, the proposed detection algorithm model is trained and evaluated. The results show that, the proposed intrusion detection algorithm model has the best performance compared with the CNN and LSTM models. The model has the best rating indexes such as accuracy, precision, recall, etc., and the comprehensive evaluation is better than other intrusion detection methods. The intrusion detection algorithm model is highly innovative and practical.
Accurately predicting solar irradiation (SI) is crucial for power scheduling and photovoltaic site selection. With the development of high-performance computing and large-capacity storage devices, data-driven deep learning models have gained widespread attentions in the SI prediction domain. However, the lack of physical interpretability due to the “black-box” nature of deep learning models restricts their credibility in specific scenarios. To enhance the interpretability of the model on the premise of maintaining prediction accuracy and keeping the model structure unchanged, and without increasing computational complexity, a model based on long short-term memory (LSTM) neural network is constructed, demonstrating an 8.07% performance improvement over the conventional neural networks and showing superior outlier handling capabilities. By employing layer-wise relevance propagation (LRP) algorithm, factors influencing the model output are scored from both temporal and spatial dimensions, enhancing the model’s interpretability. The research results indicate that the model possesses good interpretability under the premise of ensuring performance, with historical solar irradiation, time-related features (such as hour, day, week, month), solar altitude information (such as sunrise and sunset times), cloud cover, radiation time, temperature, and dew point temperature being the main factors influencing SI prediction.
To unveil the ultra-low load operating characteristics and performance optimization method of large-scale units burning high moisture lignite, the influences of burners operating scheme under 33%BMCR condition on the coal combustion, heat transfer and NOx transformation characteristics of a 660 MW unit utility boiler were investigated, based on an established and validated simulation model of coal-fired boiler. The results show that, well-organized flow and combustion field can still be formed inside the furnace under ultra-low load condition, but the overall boiler performance deteriorates evidently, such as obvious decreases in combustion temperature and heat transfer intensity, and increase in NOx emission at outlet of the furnace. When 4 layers of burners are in-service, continuous lower-middle groups or middle-upper groups of burners should be put into operation, to prevent the significant deteriorations of combustion and heat transfer processes and the significant increase in NOx emissions. The number of in-service burners layers significantly affects the overall boiler performance. When there are only two layers of burners in-service, the intense coal combustion area is too concentrated, which is not conducive to maintaining a high combustion temperature and heat transfer intensity, and NOx emissions at the furnace outlet increase at the same time. These findings reveal the influences of burner operating scheme under ultra-low load condition on the overall performance of a 660 MW lignite boiler, which can provide guidance for deep peak shaving operation adjustment and optimization of coal-fired units in the context of large-scale renewable energy power grid connection in the future.
In order to realize efficient and accurate detection of the pitch bearing tooth surface of wind turbines in service under the adhesion of high viscosity lubricating grease, profiling array eddy current technology is used to study the effects of different coil arrangement methods and lifting distances on the detection results of bearing tooth surface defects. It can be concluded that, the edge effect range of Z-shaped and composite coil layout is different, and the composite profiling probe is significantly shorter than the Z-shaped probe. By detecting the artificial groove defects of 10.00 mm×0.50 mm×1.00 mm (slot length × slot width × slot depth), it indicates that the lifting distance limits for inner and outer toothed bearings are 1.04 mm and 1.43 mm, respectively. Experimental verification is conducted on the in-service fan bearings under the condition of high viscosity lubricating grease on the surface, and the results of defect size and position detection are accurate, with an error of less than 5%. This provides technical support and new ideas for supervision and inspection of the pitch bearing gear tooth surface in service.
Raw water pretreatment can be divided into three stages: coagulation, sedimentation and filtration. The flocculation process directly affects the structure of alum and the turbidity of effluent. At present, the method of measuring the turbidity of the effluent is usually used to control the dosage of coagulant, but due to the time lag, it can not quickly reflect the coagulation effect and adjust the dosage of the feedback. With the rapid development of computer technology, the application of alum image processing technology can realize rapid, accurate and real-time detection of flocs state, so as to control the dosage more accurately and improve the coagulation effect. From the perspective of computer vision technology, this paper summarizes the technical characteristics of alum image acquisition and processing in flocs, introduces the method of real-time tracking and calculating the characteristic parameters of alum structure, such as equivalent particle size, fractal dimension, etc., and some test results are also provided. Through these parameters the best coagulation effect can be judged, which provides the basis for coagulation control and dosing.
The HT700 superalloy was joined by rotational friction welding (RFW) method, and the welded specimens were subjected to post weld heat treatment (PWTH). The microstructural evolution and mechanical properties of the joints were systematically investigated by optical microscopy, scanning electron microscopy, transmission electron microscope, micro-hardness, and tensile tests at both room temperature and 750 ℃. The results show that, the as-welded joint shows three typical zones across the weldline: weld center zone (WCZ), thermomechanically affected zone (TMAZ), and heat affected zone (HAZ), in which the microstructure gradually changes from equiaxed fine grains (WCZ) and deformed coarse grains (TMAZ) to equiaxed grains (HAZ) that are similar to the base material. The dynamic recrystallization and dissolution of strengthening phases have occurred in the WCZ during RFW, in which γ′ strengthening phase dissolves to a larger extent than M23C6 or MC carbides. The microstructure of the as-welded joint including the grain size, shape, and the distribution of precipitates gradually changes from the weldline to the parent alloy. Consequently, the as-welded joints exhibit relatively poor mechanical properties due to the dissolution of γ′ which becomes even worse at 750 ℃ because of the grain-boundary sliding. After PWHT, the as-welded microstructure can be homogenized by grain growth and the re-precipitation of strengthening phases, which is responsible for the remarkable improvement in tensile strength at both room and high temperature after PWHT. And the high-temperature ductility of PWTH joints has been improved to a certain extent. This study gives new insights into the high-quality welding of the HT700 superalloy.
ZnFe2O4 oxygen carrier (OC) doped with different additives (Sr, Ce, La and Al) was prepared by sol-gel method to investigate the influence of different additives on performance of the ZnFe2O4 oxygen carrier. Chemical looping hydrogen generation (CLHG) experiments were carried out in a fixed bed reactor. It was found that the performance of ZnFe2O4 was greatly improved by doping different metals, and the hydrogen production of per unit mass OC from high to low is La>Sr>Al>Ce. The physicochemical properties of different amount of La-doped ZnFe2O4 were further analyzed by combining X-ray diffraction, H2-temperature-programmed reduction, Brunauer-Em-mett-Teller method and other characterization methods. The data indicated that the ZnFe2O4 modified by La with 12% mass fraction has the highest reaction activity. La dropping can increase the specific surface area of the OC, reduce the reduction temperature, increase the migration rate of lattice oxygen, promote the formation of oxygen vacancies, and is beneficial to the increase in hydrogen production in the chemical looping process.
At present, domestic research on gas control valves or other equipment in gas turbines is still lacking, while most of these researches’ models remain in a single hydraulic valve or a hydraulic cylinder. So this paper uses Simulink/Simscape software to model the entire gas turbine’s gas control valve including the PI controller to the gas pipeline, and conduct simulation analysis for faults such as fixed orifice blockage, wear of the spool valve core and hydraulic oil contamination to discuss their forms and causes. The result shows that, the blockage of the one-sided fixed orifice of the nozzle damper valve, the wear of the slide valve core and the impurities in the hydraulic oil will all cause the valve to respond slowly, or even become clogged and stuck to varying degrees. Finally, for the monitoring of valve data in current power plants some suggestions are thrown out: according to the actual operating conditions, monitoring of the parameters such as the servo valve spool displacement signal and hydraulic cylinder piston displacement can be introduced by using electronic feedback servo valve, to better judge the health status of the valve.
To solve the problems of fouling, slagging, and high-temperature corrosion in an ultra supercritical 1 000 MW unit boiler fueled by Zhundong coal, engineering verification test of nano-high-entropy ceramic coating in separated over fire air (SOFA) area of the boiler rear water wall was carried out, based on the coal characteristics, slagging condition and corrosion type of the boiler. Several methods such as macrographic check, scanning electron microscope (SEM), X-ray diffraction (XRD), Raman spectrum, friction coefficient and surface energy test were applied to observe the change of nano-high-entropy ceramic coating before and after experiments, thus to reveal the possible slag resistance and corrosion resistance mechanisms of nano-high-entropy ceramic coating. The results show that, the coating remained intact after 11 months’ boiler operation, with no obvious slagging and corrosion pits on the surface and no significantly thinning of the pipe wall. Nano-high-entropy ceramic coating can better solve the problems of fouling, slagging and high-temperature corrosion on the boiler water wall, which provides a guarantee for safe operation of the boiler fueled by Zhundong coal.