A low viscosity, fast-curing single component thermally conductive structural adhesive base glue was prepared by using bisphenol A epoxy resin E124 as the main resin, polythiol as the curing agent, and imidazole as the accelerator, its curing process was discussed by surface drying time and gel time test and DSC test. A thermal conductive structural adhesive was prepared by adding thermal conductive fillers, and the particle size, shape and amount of fillers on the properties were studied. The results show that when the mass ratio of the base glue to two different sizes of alumina, which is m(base glue): m(40 μm Al₂O₃):m(2 μm Al₂O₃)=15:7:3, m(base glue): m(40 μm Al₂O₃):m(5 μm Al₂O₃)=15:7:3, m(base glue):m(40 μm Al₂O₃):m(10 μm Al₂O₃)=15:8:2, the three high thermal conductive structural adhesives could cure at 90℃ in 15 min. Their thermal conductivity is 2.46, 2.59, and 2.42 W/(m·K), adhesive strength is 5.92, 6.46, and 6.49 MPa, viscosity is 63 800, 74 100, and 87 000 mPa·s, respectively, which meets the basic performance requirements of screen printing process and chip package heat dissipation materials.

The extrusion process of high-voltage cable insulating material is very important to the quality of high-voltage cable. The viscosity properties and temperature stability of cable insulation low density polyethylene (LDPE) base material determine the extrusion processing characteristics of cable insulating material. In this paper, three kinds of LDPE base material were extracted from three different brands of cable insulating materials. The molecular chain structure of LDPE base material was tested by gel permeation chromatography (GPC), and the rheological properties of LDPE base material were obtained by rotational rheometer at different temperatures (120-150℃). The results show that the shear thinning behavior of LDPE base material with different molecular chain structures is more obvious with the increase of temperature. The complex viscosity and zero-shear viscosity are affected by the weight-average molecular weight and its distribution. The viscous flow activation energy decreases with the increase of shear rate, which is about 20-30 kJ/mol in low frequency region and 9-16 kJ/mol in the high frequency region, it is closely related to the synergistic effect of branching degree, weight-average molecular weight and its distribution.

Typical boron nitride (BN)/epoxy resin (EP) nanocomposite and barium titanate (BT)/polyvinylidene fluoride (PVDF) nanocomposite were selected as research system, and the influence of nano-particle volume fraction, particle size, and size distribution on the thermal conductivity and dielectric properties of the nanocomposites was studied by finite element method. The equivalent thermal conductivity and dielectric constant of the nanocomposite was calculated by mean field theory. The results show that with the increase of nano-particle volume fraction, the thermal conductivity and dielectric constant of BN/EP and BT/PVDF increase. Under the same volume fraction and size distribution, the thermal conductivity and dielectric constant of BN/EP and BT/PVDF increase with the increase of particle size. Under the same volume fraction and particle size, and the thermal conductivity and dielectric constant of BN/EP and BT/PVDF increase with the increase of particle size standard deviation. Consequently, it is an effective way to improve the properties of material by changing the filler content, particle size, and size standard deviation appropriately according to the specific needs.

In order to solve the problem of transformer oil leakage caused by the ageing failure of rubber sealing rings, the rubber sealing rings was conducted life evaluation research. Since there is low oxygen content and a small amount of H₂S retained as an oxidation inhibitor in the transformer insulating oil, and the sealing rubber ages faster in a strong oxidizing medium, we choose H₂S+hot air and hot air environment to conduct ageing tests. The dynamic curve direct method was adopted. According to the relationship between the performance change of rubber and ageing time and the Arrhenius model, accelerated ageing tests were carried out at three different temperatures, and the compression set rate was used as the performance index. The relationship between the performance change rate constant k and the life estimation value t under two environment was obtained to estimate the service life. The results show that the performance of rubber sealing ring degrade in different degrees under hot air and H₂S+hot air environment. With the increase of ageing time and ageing temperature, its hardness increases, and the elastic recovery ability changes to be poor. According to the established life estimation formula, the service life of EPDM rubber sealing ring is predicted to be 33 years and 35 years under hot air and H₂S+hot air environment, respectively.

The effect of oil contaminated environment in oil-cooled inverter-fed motor on the partial discharge inception voltage (PDIV) of aramid papers with different thickness was studied at different temperatures using a ball-plate electrode configuration. The results show that the PDIV of aramid papers increases with the increase of thickness and is greatly affected by temperature. With the continuous increase of temperature, the PDIV decreases to a great extent. Cooling oil can significantly increase the PDIV at room temperature, but at high temperature, the PDIV will reduce, which may affect the insulation properties of aramid papers. Therefore, in order to improve the electrical properties of insulation system when aramid paper is used as the main insulation in inverter-fed motor, the above characteristics need to be considered.

The insulation defects are likely to occur during operation of on-board transformers due to the harsh operating environment, resulting in the appearance of partial discharges and the degradation of oil-paper insulation, which might affect the safe and stable operation of trains. Therefore, according to the inter-turn insulation structure of on-board transformer, a three-layer oil-paper partial discharge model was designed by using aramid paper, and partial discharge simulation tests were carried out in lab. The partial discharge signal was recorded by partial discharge detector, and the dynamic change rate of discharge statistical parameters was proposed to characterize the development process of partial discharge. The results show that the discharge phase spectrograph of oil-immersed aramid insulating paper is symmetrically distributed, and the discharge magnitude rapidly increases to nC level after initial discharge. The discharge process of oil-immersed aramid insulating paper can be divided into four stages, including starting stages, development stages, dangerous stages, and breakdown stages according to the discharge phase spectrograph and dynamic change rate of discharge statistical parameters. Besides, the dynamic change rate of discharge repetition rate has an inflection point during discharge process, which can be used to evaluate the partial discharge development process of oil-immersed aramid insulating paper.

Both power frequency and 0.1 Hz cosine square wave voltage can be used for withstand voltage assessment of cable, but the equivalence of assessments under two voltages is not clear. For this reason, on the basis of needle plate electrode model, breakdown tests under power frequency and 0.1 Hz cosine square wave voltage were carried out on the samples with different insulation residual thickness defects. The Weibull distribution of breakdown time under different voltages was statistically analyzed, the morphological characteristics of breakdown channel were observed and compared, and the reasons for the difference in the strength of assessment under power frequency and 0.1 Hz cosine square wave voltage withstand voltage were analyzed. The results show that under the condition of needle plate electrode model, the breakdown voltage and breakdown time of the defects under 0.1 Hz cosine square wave voltage are both greater than that under power frequency voltage, which indicates that the strength of cable withstand voltage assessment under 0.1 Hz cosine square wave voltage is significantly lower than that under power frequency voltage. Before the sample is broken down under 0.1 Hz cosine square wave voltage, there is no obvious traces of burning and carbonization, and the cumulative effect is not significant. The reduction of composite electric field intensity and insignificant cumulative effect caused by the charge injection of cosine square wave DC stage may be the reason that the 0.1 Hz cosine square wave voltage on the cable withstand voltage assessment is significantly lower than the power frequency voltage.

Aiming at the problem that the poor heat dissipation effect of the cable laying in piping leads to the cable line appear ampacity bottleneck, we use the 2×3 piping laying of 110 kV power cable with two loops as research object. The changes of cable ampacity before and after backfilling low thermal resistance materials in the pipes was studied through thermal circuit models and large current tests, and the relationship between the ampacity of cable and the thermal conductivity of backfill material was analyzed based on finite element simulation model. The results show that when two circuits of 110 kV 630 mm² cables are laid with 2×3 rows of pipes, compared with the case without backfilling in the pipes, the ampacity of cables after the pipes are backfilled with low thermal resistance materials increases by 25.22%. With the continuous increase of thermal conductivity of the backfill material, the ampacity of cable also continues to increase, but the increase rate is slower and slower, and the ampacity of cable tend to be stable eventually. When the thermal conductivity of backfill material increases from 1 W/(m·K) to 7 W/(m·K), the increase rate of cable ampacity is 8.99%. When the thermal conductivity of backfill material increases from 7 W/(m·K) to 13 W/(m·K), the increase rate of cable ampacity is only 2.00%.

In this paper, the thermal oxidation process of soybean insulating oil was studied by molecular dynamics simulation. The oxidative decomposition path of soybean insulating oil in oxygen atmosphere and temperature rise was simulated. The decomposition products of vegetable insulating oil were analyzed, and the oxidation activation energy of vegetable insulating oil was calculated. The results show that the oxidation activation energy E_a of palmitic acid, oleic acid, and linoleic acid required for the oxidation reaction decreases in turn, indicating that there are differences about the thermal oxidation stability of palmitic acid, oleic acid, and linoleic acid. According to the decomposition and polymerization of substances after reaction, the high temperature oxidation reaction can be divided into two types: oxidative decomposition reaction and oxidative polymerization reaction. The products of high temperature oxidation reaction mainly include oxidized triglyceride, oxidized triglyceride polymer, and short carbon chain triglyceride and volatile compounds. The formation modes of these three types of oxidation products are different, but the types of compounds used are similar. Oxygen is easy to diffuse in soybean oil, and the effect of fatty acids from vegetable insulating oil on the antioxidant properties of soybean oil from high to low is palmitic acid, oleic acid, and linoleic acid. The more unsaturated the fatty acids, the easier they are oxidized.

The flash point measured value of transformer oil is significantly affected by atmospheric pressure, therefore the standard flash point value of transformer oil at 101.3 kPa need to be obtained through pressure correction on the measured value. The open-cup and closed-cup flash point value of new 25^# transformer oil and used transformer oil under different air pressure was measured by flash point tester. The results indicate that there is a certain linear relationship between the reciprocal value of flash point (1/T_F-exp) and the logarithm of experimental pressure (lnP). The linear expression of 1/T_F-exp-lnP for each experimental oil sample is determined, and the range of 1/T_F-exp-lnP slope value is (-2.31--1.22)×10^-4 (for the open-cup flash point) and (-6.68--2.32)×10^-5 (for the closed-cup flash point) for different oil samples. The flash point value of the experimental oil sample determined under different pressure (60.0-102.0 kPa) is corrected to the standard flash point value at 101.3 kPa, and it is found that the correction deviation is far less than the deviation caused by using the current standard method on basis of the T_F-exp-P linear relationship. The correction method based on the linear relationship of 1/T_F-exp-lnP has a better correction accuracy and a wider pressure range, which has good practical significance to obtain more accurate corrected flash point value of transformer insulating oil.