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  • Zhijian LI, Xu LI, Xiaoyu DU, Xiaoxiao KONG, Jin LI, Boxue DU
    Insulating Materials. 2021, 54(7): 102-109.

    According to the structure of cable buffer layer, a partial discharge test platform with controllable humidity environment for buffer layer was established. Three typical defect models were designed and conducted partial discharge tests by pulse current method. The results show that the variation of relative humidity has little effect on the geometric shape of partial discharge pattern, while has large effect on the characteristic parameters of partial discharge. With the increase of humidity, the discharge amplitude of three models decreases at first and then increases. Under constant humidity and voltage, the partial discharge activity in the needle-plate system is higher than that in the other models. Under 180 V of voltage and 90% of humidity, the maximum pulse amplitude reaches 770 mV.

  • Lei HU, Junyuan XU, Xiaojian WANG, Congming YANG, Jian WANG, Zhigang MEI
    Insulating Materials. 2021, 54(7): 59-66.

    In order to better use the repetitive surge oscillograph (RSO) method to quantitatively evaluate the turn-to-turn insulation defects of generator rotor winding, we conducted turn-to-turn short circuit simulation tests under different positions, different short circuit coils, and different short-circuit resistance on a real rotor when the generator was being repaired. The response waveform and characteristic waveform of the two poles were obtained by the RSO device. Three characteristic parameters that is voltage deviation rate, time deviation rate, and fault severity factor were proposed to study the characteristic waveform. The results show that RSO can be used to quantitatively evaluate the severity of turn-to-turn insulation defects of rotor, the fault type of rotor winding can be quickly determined according to the amplitude and deviation rate of voltage of characteristic waveform, and the fault location can be basically realized according to the time deviation rate. The voltage amplitude of the RSO characteristic waveform has a linear positive correlation with the number of short-circuit coils, and has an exponential relationship with the short-circuit resistance and the center time, respectively. The fault severity factor has a linear positive correlation with the number of short-circuit coils. According to the analysis results, two methods to quantitatively evaluate the severity of rotor turn to turn insulation defects are proposed, which can be used to accurately evaluate the turn-to-turn insulation status of rotors.

  • Jianjun ZHAO, Qingzhong XU, Wencheng WANG, Ping’an LI, Xiufeng LI, Xiaoqiang WANG
    Insulating Materials. 2021, 54(7): 67-74.

    In order to study the influence of insulation ageing of cable joint on the electric field distribution at the typical defects of XLPE/silicone rubber interface, we built a simulation model of 10 kV cable joint by COMSOL Multiphysics simulation software. The electric field distribution in the composite interface with defect of conductive impurities, scratches, moisture, respectively was calculated before and after ageing of insulation. And the growth change of water tree in the cable insulation was analyzed combining with the simulation results. The results show that three kinds of defects can lead to obvious electric field distortion at the defect of composite interface, and the ageing of insulation can increase the electric field strength at the interface, and increase the effect of defects on the electric field distribution at the same time. The electric field distortion at the end of water tree is serious after initiation, with the growth and development of water branches, the electric field strength in the area close to each other decreases, but the local electric field concentration still exists.

  • Deyu ZHAO, Jie SHI
    Insulating Materials. 2021, 54(7): 75-80.

    In order to investigate the optical properties of epoxy-mica insulation in ageing process, we conducted multi-factor accelerated ageing treatment on epoxy-mica main insulation of generator stator bars. The blue whiteness of the samples at different voltage and temperature was measured, and the effect of ageing on the optical refractive index and absorption ratio of epoxy-mica insulation material was analyzed. The equation relationship between blue whiteness and ageing time was determined by regression analysis, and the validity of equation was proved by t test. Finally, the insulation life of epoxy- mica main insulation was fitted and analyzed by the variation characteristics of blue whiteness combining with Fallou model. The results show that the blue whiteness value of epoxy-mica insulation decreases constantly with the increase of ageing degree of insulation. Combining Weibull distribution probability with Fallou model, we can realize the life assessment of epoxy-mica insulation.

  • Wei HU, Hong ZHAO, Yue NIU, Chunyang LI, Yuhang MA, Baozhong HAN
    Insulating Materials. 2021, 54(7): 1-9.

    High voltage power cables demand stable and reliable connections with the power system through cable accessories, and silicone rubber (SIR) and ethylene-propylene-diene monomer (EPDM) are the main reinforced insulation materials for cable accessory due to their excellent dielectric properties and mechanical properties. However, with the continuous improvement of high voltage transmission level, the electrical properties of cable accessories also need further development. In this paper, the research status inside and out of China was summarized, then the factors affecting the electrical properties of SIR and EPDM for high voltage cable accessories were discussed. The research progress in improving method of electrical properties were analyzed, and the research progress in the interfacial electrical properties of double-layer dielectric was introduced. At last, the research difficulties of electrical properties modification of rubber reinforced insulation for high voltage cable accessories were summarized, and the research trends of the rubber insulating materials for high voltage cable accessories were prospected.

  • Zhiyuan LIU, Xuemei XIONG, Wenlong WANG, Yuxia SONG, Sanlai QIAN, Yu WEN, Chenglong ZHAO, Qi XIE
    Insulating Materials. 2021, 54(7): 116-120.

    The influence of sampling period, voltage rising speed, and overcurrent breaking time on the breakdown voltage of insulating materials in the process of breakdown voltage test was analyzed. Proper improving technology and method was select to eliminate or reduce the error. The results show that the dispersion of test results is reduced by digital filtering, weighted average, and other methods, and the accuracy of dynamic measurement is improved at the same time.

  • Jin ZHOU, Peng WANG, Shijin MA
    Insulating Materials. 2021, 54(7): 88-94.

    A detection platform of insulation partial discharge (PD) under pulse voltage was constructed by using electromagnetic detection method with the help of a high-voltage pulse power source with adjustable voltage parameters of repetitive pulse. The influence law of frequency variation of repetitive square wave voltage on the PD statistical characteristics of single point and multipoint interturn insulation discharge model for inverter-fed motor was studied. The results show that with the increase of frequency, the amplitude of both insulation single point and multipoint discharge decrease significantly. This may be caused by composite factors such as the change of residual charge distribution on insulation surface, the increase of the excitation probability of initial electron, and the increase of surface temperature after discharge. According to the research results, the influence of square wave pulse voltage frequency on the PD pulse should be carefully considered in the PD detection of motor insulation, and the appropriate voltage frequency should be selected to improve the sensitivity and test accuracy.

  • Yuchuan SUN, Jianlun ZHANG, Huan LIN, Shanshan ZHU
    Insulating Materials. 2021, 54(7): 31-36.

    A MWCNTs/T-ZnOw/PVB composite was prepared via solution blending method by using multi-walled carbon nanotubes (MWCNTs) and zinc oxide whisker (T-ZnOw) as fillers and polyvinyl butyral (PVB) as matrix. The thermal diffusivity of the composite was measured by transient electro-thermal technique (TET). The effects of different mass fraction ratio of fillers, heat treatment time and temperature, and ultraviolet accelerated ageing on the thermal conductivity of the composite were investigated. The results show that under the same mass fraction of fillers, the thermal conductivity of the composite increases at first and then decreases with the increase of MWCNTs content. When the heat treatment time is 1 h, with the increase of the heat treatment temperature from 80℃ to 140℃, the thermal conductivity of the composite decreases at first and then increases. When the heat treatment temperature is 140℃, the thermal conductivity increases after heating for 1 h, but it decreases with the extension of heating time. When the composite is accelerated aged by ultraviolet irradiation, the thermal conductivity of the composite decreases with the increase of irradiation time.

  • Wei YI, Jin YUAN
    Insulating Materials. 2021, 54(7): 47-52.

    According to the special requirement of all glass fiber reinforced resin matrix composite (GFRP) transmission tower head on the fastening strength and insulation performance of connecting parts, GFRP insulated fasteners were developed. A medium-high temperature curing epoxy bulk molding compound (BMC) was designed and developed, and its initial viscosity decreases through blending modification of bisphenol A and bisphenol F epoxy resin. The mechanical properties and water absorption of samples with different ratio of Al(OH)3, talcum powder, and SiO2 fillers were tested to determine the material system that meets the requirements of molding process. Non-isothermal DSC measurement was conducted on the optimized material system, and T-β extrapolation and orthogonal tests were applied to evaluate, optimize, and determine the forming process parameters. The results show that the failure load, shear strength, and electrical properties of the product prepared by the optimal material system and forming process parameters meet the design requirements, which indicates this material system is suitable for the manufacture of GFRP fasteners with higher electrical performance.

  • Wei YAO, Degui YAO, Feipeng WANG, Chao SONG, Kai PANG, Huahua XIONG
    Insulating Materials. 2021, 54(7): 81-87.

    The thermal ageing behavior of insulating paper and the evolution of refractive index of cellulose fiber during thermal ageing process were explored. Accelerated thermal ageing experiments were carried out on the oil-paper samples at 120℃ and 130℃, respectively. The degree of polymerization, furfural content, and carbon and oxygen gas content were measured at different ageing periods, and their changing laws were explored. According to the change trend of the crystallinity of insulating paper in the test, a reasonable inference was made about the change of its refractive index, and further analysis was carried out by the Abbe refractometer. On the basis of dispersion staining color method, the evolution rule of refractive index of the oil-paper cellulose fiber during thermal ageing was explored. The results show that as the ageing progresses, the degree of polymerization decreases, while the furfural content and the carbon oxygen gas content increase, the refractive index and crystallinity of the insulating paper increases, and the refractive index of the oil-paper cellulose fiber increases also. The refractive index of cellulose can be considered as a new type of ageing characteristic of insulating paper.