In the extrusion process of XLPE cable materials, when the local extrusion temperature is higher than the decomposition temperature of crosslinking agent, the crosslinking agent will be thermally decomposed in advance, resulting in a low degree of pre-crosslinking in materials. To study the effect of pre-crosslinking on the space charge characteristics of XLPE DC cable materials, the low-degree pre-crosslinking treatment at different temperatures (140℃, 150℃, and 160℃) was carried out before high-temperature crosslinking of XLPE DC cable materials. The aggregated structure was characterized by X-ray diffraction, differential scanning calorimetry, and crosslinking test, and the space charge characteristics at different temperatures were studied. The results show that pre-crosslinking will hinder the normal crosslinking process of XLPE at high temperature, which leads to the decrease of crosslinking degree and crystallinity. Incomplete crosslinking structure makes the pre-crosslinked XLPE samples accumulate a lot of the same polarity of charges injected by electrodes. At the same time, more impurity molecules remaining in the sample will dissociate with the increase of temperature to produce large number of the different polarity of charges, which leads to serious electric field distortion. The decrease of crystallinity also leads to the increase of trap density and depth at the interface between the crystal region and the amorphous region, which limits the charge migration and detrapping process.

The effect of oil contaminated environment in oil-cooled inverter-fed motor on the partial discharge inception voltage (PDIV) of aramid papers with different thickness was studied at different temperatures using a ball-plate electrode configuration. The results show that the PDIV of aramid papers increases with the increase of thickness and is greatly affected by temperature. With the continuous increase of temperature, the PDIV decreases to a great extent. Cooling oil can significantly increase the PDIV at room temperature, but at high temperature, the PDIV will reduce, which may affect the insulation properties of aramid papers. Therefore, in order to improve the electrical properties of insulation system when aramid paper is used as the main insulation in inverter-fed motor, the above characteristics need to be considered.

Sheath-core interface is an important part of the internal insulation for composite insulators, and it is closely related to the abnormal running defects and failures of composite insulator. In this paper, an aged 500 kV composite insulator with abnormal heating was systematically investigated. The ageing characteristics of materials in sheath-core interface were studied by a variety of characterization techniques. The results show that the ageing of the sheath at the sheath-core interface is significantly affected by the electric field strength of its location. The silicone rubber sheath with abnormal temperature rise or discharge adheres well to the epoxy glass fiber core, but there are particle defects at the sheath-core interface. The peak strength of Si-O bond of silicone rubber sheath increases gradually from the inside to the outside, and the peak strength of -NO₂ produced at 1 650 cm^-1 also shows the same trend. These results indicate that the ageing of silicone rubber sheath develops gradually from the inside to the outside, which is contrary to the normal ageing order. The core surface at the interface is already aged and turns to white, and the relative content of epoxy resin in the core material decreases from 17.7% to 11.4%. The X-ray diffraction analysis of the interface particles shows that its main component is aluminum hydroxide (ATH), and it is deduced that the interface particles could be formed due to the aggregation of ATH. This kind of interface particle defect is generated in the manufacturing process of composite insulator, and it is hard to find from appearance.

With the continuous advancement of electronic technology, the oriented polypropylene (BOPP), which is currently the most widely used in commercial applications, cannot meet the requirements of electronic products due to its small energy storage density. Among many dielectric film materials, polyvinylidene fluoride (PVDF)-based nanocomposites have received widespread attention due to their high dielectric constant and good processing properties. In this paper, the theoretical model of dielectric composites was introduced, the main preparation strategies of PVDF-based nanocomposites: filler modification, multi-phase blending, and construction of novel structures, were reviewed systematically, and the development of PVDF-based composite energy storage materials was prospected.

Thermoplastic polypropylene material has excellent electrical and thermal properties. It does not require cross-linking and degassing in the production process of power cable insulation, has low energy consumption and good environmental friendliness, and can be recycled compared with cross-linked polyethylene. In this paper, medium-voltage polypropylene cable and cross-linked polyethylene cable insulation were used as the research object. The directly synthesized polypropylene and cross-linked polyethylene were analyzed by differential scanning calorimetry, Fourier infrared spectroscopy, and X-ray diffraction analysis, and their mechanical tensile properties, dielectric constant and loss, breakdown strength, and other macroscopic properties were tested. The results show that the structure of the directly synthesized polypropylene is interspersed with ethylene segments, which leads to the melting temperature of polypropylene material decrease, but its melting temperature is still much higher than that of the cross-linked polyethylene. The ethylene segment will participate in the crystallization process of polypropylene, but will not crystallize alone. The elongation at break of polypropylene is 712%, which is higher than that of the cross-linked polyethylene (566%), which is more conducive to the transportation and installation of cable. The breakdown strength of polypropylene at 90℃ is 91.5 kV/mm, which is 123% higher than that of the cross-linked polyethylene at the same temperature, and the breakdown strength of polypropylene has better stability with respect to temperature. In terms of comprehensive mechanical properties and electrical properties, the performance of directly synthesized polypropylene is not inferior to cross-linked polyethylene, which can be used as an insulating material for medium voltage cables.

A low viscosity, fast-curing single component thermally conductive structural adhesive base glue was prepared by using bisphenol A epoxy resin E124 as the main resin, polythiol as the curing agent, and imidazole as the accelerator, its curing process was discussed by surface drying time and gel time test and DSC test. A thermal conductive structural adhesive was prepared by adding thermal conductive fillers, and the particle size, shape and amount of fillers on the properties were studied. The results show that when the mass ratio of the base glue to two different sizes of alumina, which is m(base glue): m(40 μm Al₂O₃):m(2 μm Al₂O₃)=15:7:3, m(base glue): m(40 μm Al₂O₃):m(5 μm Al₂O₃)=15:7:3, m(base glue):m(40 μm Al₂O₃):m(10 μm Al₂O₃)=15:8:2, the three high thermal conductive structural adhesives could cure at 90℃ in 15 min. Their thermal conductivity is 2.46, 2.59, and 2.42 W/(m·K), adhesive strength is 5.92, 6.46, and 6.49 MPa, viscosity is 63 800, 74 100, and 87 000 mPa·s, respectively, which meets the basic performance requirements of screen printing process and chip package heat dissipation materials.

The extrusion process of high-voltage cable insulating material is very important to the quality of high-voltage cable. The viscosity properties and temperature stability of cable insulation low density polyethylene (LDPE) base material determine the extrusion processing characteristics of cable insulating material. In this paper, three kinds of LDPE base material were extracted from three different brands of cable insulating materials. The molecular chain structure of LDPE base material was tested by gel permeation chromatography (GPC), and the rheological properties of LDPE base material were obtained by rotational rheometer at different temperatures (120-150℃). The results show that the shear thinning behavior of LDPE base material with different molecular chain structures is more obvious with the increase of temperature. The complex viscosity and zero-shear viscosity are affected by the weight-average molecular weight and its distribution. The viscous flow activation energy decreases with the increase of shear rate, which is about 20-30 kJ/mol in low frequency region and 9-16 kJ/mol in the high frequency region, it is closely related to the synergistic effect of branching degree, weight-average molecular weight and its distribution.

The insulation defects are likely to occur during operation of on-board transformers due to the harsh operating environment, resulting in the appearance of partial discharges and the degradation of oil-paper insulation, which might affect the safe and stable operation of trains. Therefore, according to the inter-turn insulation structure of on-board transformer, a three-layer oil-paper partial discharge model was designed by using aramid paper, and partial discharge simulation tests were carried out in lab. The partial discharge signal was recorded by partial discharge detector, and the dynamic change rate of discharge statistical parameters was proposed to characterize the development process of partial discharge. The results show that the discharge phase spectrograph of oil-immersed aramid insulating paper is symmetrically distributed, and the discharge magnitude rapidly increases to nC level after initial discharge. The discharge process of oil-immersed aramid insulating paper can be divided into four stages, including starting stages, development stages, dangerous stages, and breakdown stages according to the discharge phase spectrograph and dynamic change rate of discharge statistical parameters. Besides, the dynamic change rate of discharge repetition rate has an inflection point during discharge process, which can be used to evaluate the partial discharge development process of oil-immersed aramid insulating paper.

In order to solve the problem of transformer oil leakage caused by the ageing failure of rubber sealing rings, the rubber sealing rings was conducted life evaluation research. Since there is low oxygen content and a small amount of H₂S retained as an oxidation inhibitor in the transformer insulating oil, and the sealing rubber ages faster in a strong oxidizing medium, we choose H₂S+hot air and hot air environment to conduct ageing tests. The dynamic curve direct method was adopted. According to the relationship between the performance change of rubber and ageing time and the Arrhenius model, accelerated ageing tests were carried out at three different temperatures, and the compression set rate was used as the performance index. The relationship between the performance change rate constant k and the life estimation value t under two environment was obtained to estimate the service life. The results show that the performance of rubber sealing ring degrade in different degrees under hot air and H₂S+hot air environment. With the increase of ageing time and ageing temperature, its hardness increases, and the elastic recovery ability changes to be poor. According to the established life estimation formula, the service life of EPDM rubber sealing ring is predicted to be 33 years and 35 years under hot air and H₂S+hot air environment, respectively.

The flash point measured value of transformer oil is significantly affected by atmospheric pressure, therefore the standard flash point value of transformer oil at 101.3 kPa need to be obtained through pressure correction on the measured value. The open-cup and closed-cup flash point value of new 25^# transformer oil and used transformer oil under different air pressure was measured by flash point tester. The results indicate that there is a certain linear relationship between the reciprocal value of flash point (1/T_F-exp) and the logarithm of experimental pressure (lnP). The linear expression of 1/T_F-exp-lnP for each experimental oil sample is determined, and the range of 1/T_F-exp-lnP slope value is (-2.31--1.22)×10^-4 (for the open-cup flash point) and (-6.68--2.32)×10^-5 (for the closed-cup flash point) for different oil samples. The flash point value of the experimental oil sample determined under different pressure (60.0-102.0 kPa) is corrected to the standard flash point value at 101.3 kPa, and it is found that the correction deviation is far less than the deviation caused by using the current standard method on basis of the T_F-exp-P linear relationship. The correction method based on the linear relationship of 1/T_F-exp-lnP has a better correction accuracy and a wider pressure range, which has good practical significance to obtain more accurate corrected flash point value of transformer insulating oil.