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  • Yubing DUAN, Guoqing MA, Jingjing YANG, Hao GUO, Yanhui WEI, Guochang LI
    Insulating Materials. 2024, 57(7): 61-67.

    The molecular chain structure has great influence on the electrical insulation properties of silicone rubber. In this paper, the regularity and mechanism of the blending of different ratios and types of blended silicone rubber on the electrical properties of composite silicone rubber were explored through a combination of experiments and molecular simulations. The results show that the electric strength of phenyl silicone rubber/vinyl blended silicone rubber (PMVQ/MVQ) improves significantly, when the mass fraction of PMVQ is 15%, the volume resistivity of PMVQ/MVQ composite is 1.04×1016 Ω·cm, and the electric strength is 106.87 kV/mm, which increase by 1.77 times and 13.22% than that of the vinyl silicone rubber. The dielectric properties of trifluoropropyl silicone rubber/vinyl blended silicone rubber (FMVQ/MVQ) improves, when the mass fraction of trifluoropropyl silicone rubber is 15%, the dielectric constant of FMVQ/MVQ composite is 3.74, which is 40.07% higher than that of vinyl silicone rubber. Molecular simulation results show that the free volume of PMVQ/MVQ decreases with the increase of phenyl silicone rubber content, and the free volume of FMVQ/MVQ increases with the increase of trifluoropropyl silicone rubber content, which is consistent with the breakdown phenomenon of composite silicone rubber.

  • Peng ZHANG, Ping LIU, Xuezhong LIU, Jiye MAO, Yiliang HUANG
    Insulating Materials. 2024, 57(7): 68-75.

    In order to meet the stress grading requirements of the 18 kV hydro-generator in a large hydropower station with an altitude of 2 500 m, the air breakdown field strength and its influencing factors at the target altitude were analyzed theoretically, and the overhang electric field characteristics was evaluated by establishing a three-dimensional simulation model of stator winding overhang, the influences of the clearance distance and binding structure on the electric field at overhang hypotenuse were analyzed, the scheme of controlling the minimum clearance distance at the overhang hypotenuse of the stator winding to 15 mm was determined. Finally, the stress grading performance of 18 kV hydro-generator stator coil and winding was tested and verified in a large high-altitude environmental simulation laboratory. The results show that the stress grading performance of the 18 kV hydro-generator is good and can meet the stress grading requirements at an altitude of 2 500 m.

  • Xin WANG, Yang JIN, Min YANG, Qilong WANG, Xiaofan HUANG, Xiangrong CHEN
    Insulating Materials. 2024, 57(7): 76-83.

    In order to investigate the impact of thermal ageing on the development of DC partial discharge of surface scratched cross-linked polyethylene (XLPE) cables, a surface scratched defect model weas made using a physical 10 kV cable, and subjected to the accelerated thermal ageing treatments with different times. The partial discharge characteristics of defective cables under DC voltage were studied using the pulse current method. On basis of the variation of partial discharge with voltage applying time, the statistical charts of the maximum discharge capacity, average discharges capcity, and discharge repetition rate in different discharge intervals were extracted. Then based on the charge transport theory, partial discharge and charge transport models were proposed to explain the partial discharge results of defective cable. The results show that the initial partial discharge voltage of the defective cable increases with the increase of thermal ageing time, the discharge quantity-time spectrum shows "comb" discharge characteristics. As the thermal ageing time increases, the average discharge capacity and discharge repetition rate of the defective cable in the interval greater than 100 pC decrease gradually, and the “comb" discharge characteristics disappear completely after 21 days of ageing, demonstrating the self-healing ability of partial discharge. During thermal ageing, the surface oxidation of XLPE scratched defects produces charge traps, resulting in a uniform and dense space charge layer, which reduces the internal electric field of the defects and weakens partial discharge in defective cables. The research results provide data support for the study of DC partial discharge of XLPE cable defects.

  • Jingmin DAN, Wenqing LI, Rongjian CUI, Ying LIU, Jian LI, Gaobo WU
    Insulating Materials. 2024, 57(7): 84-93.

    DC cable mainly uses oil-paper and crosslinked polyethylene (XLPE) as insulation, and the conductivity characteristics of the two materials are different, which has a significant effect on the electric field distributions in cable. In this paper, a finite element model was established based on the 500 kV typical DC cable structure, and the thermal-electrical coupled simulation analyses were performed on the oil-paper and XLPE insulated cables. The electric field distribution characteristics in the two insulation under different temperatures and temperature drops were studied, and the influences of the conductivity temperature and electric field coefficient on the field strength distribution were analyzed. The conductivity variations of oil-paper and XLPE insulations among the same temperature and field ranges were compared. The results show that the electric field distribution in oil-paper insulation is affected by the insulation temperature difference in the electric field strength range of 10-25 kV/mm and temperature range of 20-90℃, and hardly changes with the insulation temperature under definite temperature difference, while the electric field distribution in XLPE insulation is affected by both insulation temperature and temperature difference. In addition, the overall conductivity of oil-paper insulation is higher than that of XLPE insulation, and its change amplitude with temperature and field strength is larger, which may be the reason why the electric field inversion in oil-paper cable insulation occurs at a lower temperature difference. For the insulating materials used in HVDC cables, the conductivity temperature coefficient should to be controlled small so as to reduce the temperature sensitivity.

  • Min HOU, Jianqiao MA, Lei MA, Shuyao ZHANG
    Insulating Materials. 2024, 57(7): 94-102.

    In the process of injection molding of the epoxy insulator on EMU roof, there will be two closing joints on the surface of the umbrella skirt along the vertical direction, the convex edges will distort the electric field near it. In this paper, the influence of the closing joint on the flashover path of the epoxy insulator on EMU roof under wet conditions was studied. Through the spray flashover test, the flashover probability between the closing joint and other parts of the umbrella skirt was compared, the motion characteristics of water droplets on the surface of the epoxy resin umbrella skirt were observed, and the effects of the closing joint on the formation of water band, electric field intensity, and current density distribution were analyzed by simulation. The results show that the flashover channel is easily form at the closing joint, and under the action of electric field, the water band near the closing joint will stretch or even bridge the adjacent skirt. The current density of water band at the closing joint of high voltage end umbrella skirt is more than one time higher than that at other parts of the umbrella skirt. The water band bridging skirt will distort the local electric field, decrease the creepage distance and increase the voltage value borne by the unit creepage distance.

  • Hongbin QI, Zhiyuan WU, Yani DAI, Shangshu LIU, Jingzhou LIU, Wei WANG
    Insulating Materials. 2024, 57(7): 103-111.

    Metallized polypropylene film capacitor has the characteristics of high reliability, self-healing, and low dielectric loss. However, it needs to withstand the combined action of strong direct current electric field and high temperature thermal field for a long time during the working process, which makes the space charge easy to accumulate inside the polypropylene dielectric film, resulting in the degradation of its electrical insulating properties. A self-healing model of metallized polypropylene film was established in this paper. The changes of self-healing area at the self-healing point under different self-healing development time and applied voltage were studied through the evaporation model of metal layer, and the changes of space charge density in the discharge channel under different self-healing development time, applied voltage, and temperature were studied by using the bipolar carrier transport model, so as to explore the microscopic mechanism of self-healing of metallized polypropylene film. The results show that there is a linear relationship between the evaporation area of metallized film and the self-healing development time. With the increase of the applied DC voltage and temperature, the charge migration process in discharge channel strengthens, and the electrons and holes in discharge channel are more likely to migrate and recombine with the charges of opposite polarity. With the self-healing process progresses, the charge amount injected into the discharge channel increases gradually, and the migration of charge to both ends of the discharge channel intensifies, resulting in uneven potential distribution in discharge channel and the electric field will distort in discharge channel.

  • Chunpo WANG, Kai ZHOU, Pengfei MENG, Zhaogui LIU
    Insulating Materials. 2024, 57(7): 112-120.

    The insulation resistance of the outer sheath of high-voltage cables is an important parameter for measuring the insulation state of high-voltage cables. In this paper, an online monitoring method based on metal sheath circulation current was proposed to evaluate the insulation resistance of the outer sheath of high-voltage cables, so as to realize the real-time monitoring of the insulation state of high-voltage cables. The formation of mental sheath circulation current and its relationship with the insulation resistance of outer sheath were analyzed, and a calculation model was derived. Then the online monitoring of high-voltage cable with single-end grounding and cross-linked grounding have been carried out. The results show that the error between the online monitoring method and the offline measurement method is less than 20%, and the measurement effect of the method is significantly better in the cross-linked grounding segments than in the two-sided cable segments, which is of great significance for the condition monitoring and fault location of the metal sheath of high-voltage cables.

  • Yun LI, Die HU, Liujie WAN, Xiaohe ZHAO, Ping LI, Weidong WANG, Kang LI
    Insulating Materials. 2024, 57(7): 121-126.

    The research on the pyrolysis gas generation law of cable can provide a basis for cable fire early warning. In this paper, a high temperature pyrolysis experiment platform was set up for common cables. The pyrolysis gas generation laws of PVC outer sheath of cables at 75, 100, 120, and 150℃, as well as the pyrolysis gas generation laws of cable internal materials at 185℃ and 225℃ were studied, respectively. The results show that PVC outer sheath of cables has been pyrolyzed at 75℃, and the pyrolysis gases are CO and CO2. When the temperature is below 120℃, the pyrolysis gas components are only CO and CO2, so CO and CO2 are suitable as early characteristic gas components for commonly used cable fires. When the temperature is 150℃, gas components such as CH4, C2H4, C3H6, and CH3Cl appear in the pyrolysis gas, so the CH4, C2H4, C3H6, and CH3Cl can be used as the characteristic gas components of cable overheating faults.

  • Rong LIU, Jianqiang DAI, Shan LI, Long ZHAO, Jian LIN, Yang LIU, Hao WANG, Xuezhong LIU
    Insulating Materials. 2024, 57(7): 127-134.

    In order to improve the accuracy of live detection of line porcelain insulator degradation, the influences of layout methods and deterioration degree on the voltage distribution characteristics of high-voltage AC insulator strings were studied in this paper. Firstly, a finite element simulation calculation model with single voltage distribution of AC 220 kV porcelain insulator strings under different layout methods was established, and the voltage distribution characteristics of the insulator strings were simulated and analyzed. Then, combined with the actual measured voltage distribution of 220 kV AC transmission line insulator string in Shandong province, the consistency between simulation calculation and actual measurement was verified. The results show that the tower type of transmission circuit, the number and layout method of the insulator string, and the position and deterioration degree of the degraded insulator have great effects on the voltage distribution characteristics and deterioration discrimination of the insulator strings. Among them, the maximum distributed voltage difference of different tower types can reach 35%, and the maximum distributed voltage difference of different layout methods can reach 18%. The deterioration situation of insulators at different positions can be judged by the distribution voltage drop ratio.

  • Zhengyang JIANG, Hongfeng ZHAO
    Insulating Materials. 2024, 57(7): 135-142.

    COMSOL finite element simulation software was used to study the effect of bird droppings with different morphological characteristics on sulator flashover. By studying the influences of the length and viscosity of bird droppings on the flashover and the process of insulator flashover caused by the bird droppings falling, the calculation method of the combined air gap breakdown voltage composed of multiple sections bird droppings with different viscosities was obtained. The results show that the higher the viscosity of bird droppings, the better the continuity of bird droppings, the lower the breakdown voltage of the air gap, which is easy to cause the composite insulator flashover. Therefore, in order to improve the protection ability of anti-bird shield to high viscosity long bird droppings. the anti-bird shield must have the ability to reduce the length of bird droppings. In this study, a deflector groove was designed on the surface of anti-bird shield, and the high viscosity long bird droppings can be divided into several sections of short bird droppings through the deflector groove. By reducing the length of bird droppings, the air gap length increases, so as to increase the breakdown voltage and decrease the probability of bird droppings flashover.