Home Latest Articles
Latest Articles
  • Xiangyu TAN, Nianrong ZHOU, Guochao QIAN, Dada WANG, Xiaowei XU
    Insulating Materials. 2024, 57(11): 87-92.

    High temperature vulcanized (HTV) silicone rubber insulators and liquid silicone rubber (LSR) insulators are widely used in power system transmission lines. In order to compare the performance differences of HTV silicone rubber and LSR material for external insulation under typical formulas, the mechanical properties, electrical properties, and hydrophobicity of the two materials were tested. The results show that LSR has better mechanical and electrical properties than HTV silicone rubber. The initial hydrophobicity characteristics of HTV silicone rubber and LSR are similar. The crystallization temperature of LSR is lower than that of HTV silicone rubber, and the thermal stability is higher than that of HTV silicone rubber, which indicates that LSR is more suitable for operation in low temperature or high temperature outdoor environment.

  • Shifang YANG, Xinyi ZANG, Mingxi ZHU, Yunpeng LIU, Chaojun SHI, Zhidong JIA
    Insulating Materials. 2024, 57(11): 135-143.

    Algae is a special kind of biofouling, its attachment on the insulator surface of electrical equipment will significantly reduce the fouling flash resistance of insulator , which poses a threat to the safe and stable operation of power grids. In this paper, a semantic segmentation algorithm of insulating algae integrated multi-scale convolution attention mechanism was proposed. Firstly, a model for insulating algae class semantic segmentation was constructed on the basic U-Net network model, and VGG16 was used as the backbone feature extraction network. The model adopts a U-shaped structure, and the left side is the feature extraction part of the VGG16 backbone, which can effectively extract the informations of five feature layers. The right side was the enhanced feature extraction part. CBAM module was selected for attention module, and the multi-scale convolution was introduced based on CBAM module. Then the CABM convolutional attention module was added to the encoder and the decoder of U-Net network before up-sampling and down-sampling. Finally, the model was compared with Deeplabv3+ and Transfuse network on the self-constructed algae-covered insulator image dataset. The results show that compared with the basic U-Net model, the mIoU value of this model improves by 0.28, mPA value improves by 0.27, Dice coefficient improves by 0.06, Hausdorff distance reduces by 11.77, and the RVE value reduces by 0.06. The visualization results of the segmentation process demonstrates that the model in this paper can pay more attention to the algal coverage region, and locate the boundary of the algal coverage region more accurately, which reduces the segmentation error effectively.

  • Juan HE, Xiang NIU, Wenqiu CHEN, Hepin FAN
    Insulating Materials. 2024, 57(10): 26-33.

    In order to improve the solution processability of traditional thermoplastic polyimide (TPI) and enhance its adhesion and heat resistance, several soluble thermoplastic polyimide (TPI) resins were prepared from different commercial dianhydride monomers and self-made diamine monomers with pyridine and diphenyl ether structures and active phenol side groups or benzene side group in the main chain through the two-step method. And then the corresponding TPI films and flexible copper clad laminates (FCCLs) were prepared. The properties of TPI resins were analyzed by solubility test and gel permeation chromatography (GPC). The structure, water absorption, mechanical properties, and dielectric properties of TPI films were tested, and the related properties of the FCCLs were also tested. The results show that all the TPI resins can dissolve in strong polar organic solvents such as NMP, and the glass transition temperature (Tg) and 5% thermal weight loss temperature (T5%) of the corresponding films are in the range of 236.8-325.6℃ and 508.7-553.7℃, respectively, and the residue rate at 800℃ (R800) is higher than 64%. The coefficient of thermal expansion (CTE), tensile strength, elongation at break, and water absorption is in the range of 56.36×10-6-78.30×10-6-1, 64.93-109.18 MPa, 9.09%-24.60%, and 0.74%-3.75%, respectively. The dielectric constant and dielectric loss of TPI-4 with better comprehensive properties are also lower than that of other samples, and the peeling strength of the corresponding FCCL reaches 0.95 N/mm, but it can only pass the floating welding test at 288℃ for 10 seconds. In addition, the polar phenol side group in TPI-4 not only ensures its organic solubility, but also significantly enhances its heat resistance and mechanical strength, and also reduce its CTE. The existence of reactive phenol side groups provides great convenience for the subsequent chemical modification of TPI. By adding a small amount of cyanate ester resin (CE01) to modify the TPI, the peel strength and the floating welding resistance of the responding FCCLs can be obviously improved.

  • Weikang YUAN, Jianfeng XU, Fei YANG, Yan GUO, Ying HUANG, Kai ZHAO, Lei ZHAI, Lin FAN
    Insulating Materials. 2024, 57(10): 106-113.

    Photosensitive polyimide (PSPI) is widely used in electronics, microelectronics, optical display, and other fields. Foreign companies attach great importance to the patent protection of PSPI material formulas and applications. In this paper, the PSPI patents applied by Toray Industries Inc. in China were taken into research, and the changes in the number of patent applications, legal status, technical subject distribution, and other key information were analyzed in detail. Through combining with Toray's representative PSPI products and their applications, the technical development, patent protection strategy, key points of patent technology of Toray were clarified. Based on the above analysis, the technology development trends and application direction of PSPI materials were explored and presented.

  • Xiaoling CHEN, Jingyi WANG, Zhiwen WANG, Huaxin WANG, Kai LIU, Xin LU
    Insulating Materials. 2024, 57(10): 78-83.

    A series of fluorinated polythioetherimide films were synthesized by copolymerization using 4,4′-diaminodiphenyl sulfide (SDA) and 2,2-bis[4-(4-aminophenoxy)phenyl]hexafluoropropane (HFBAPP) as diamine monomers, and 4,4′-biphenylene ether dianhydride (ODPA) as dianhydride monomer. The thermal, electrical, optical properties, and water absorption of the PI films were tested. The results show that the PI films have good thermal, dielectric properties and optical transparency. The glass transition temperature of the film is in the range of 240.7-251.6℃, the 5% and 10% heat loss temperature is above 480℃ and 514℃, respectively, and the residual carbon rate reaches 50% at 800℃. Under the frequency of 1 MHz, the dielectric constant of the PI films are 2.27-2.99, the dielectric loss factors are 0.004 7-0.005 6. The highest transmittance of the films reaches 88.75% in the range of visible light, and the water absorption rate is 0.95%-2.26%.

  • Yawen XING, Richang XIAN, Xuebing LENG, Feng XIAN, Binhui LI, Wei NIU, Zhiqiang GU
    Insulating Materials. 2024, 57(10): 114-124.

    In order to study the influence of different interface pressure on the electric field distortion of the composite interface of crosslinked polyethylene/silicon rubber (XLPE/SR) insulation in the cold shrinkable cable intermediate joint, a simulation model of 35 kV cold shrinkable cable intermediate joint was established by the finite element simulation software. The electric-thermal-force field of the composite interface without defects and with metal impurities, circumferential scratches, and longitudinal scratches was simulated and calculated. The results show that the interface pressure has different effects on the joint deformation and electric field strength distortion under different conditions. The joint deformation with longitudinal scratch is more significant, and the field strength distribution at the defect is more obviously affected by the interface pressure. The field strength of the shielding tube is inversely proportional to the interface pressure, and the field strength of the stress cone in the joint with longitudinal scratches is directly proportional to the interface pressure. The overall field strength of the insulation composite interface except for the defects decreases with the increase of the interface pressure.

  • Wenzhang YU, Qiaolong YUAN
    Insulating Materials. 2024, 57(10): 68-77.

    In order to improve the solubility and meltability of polyimide (PI), a series of addition thermosetting fluorinated poly(imide-siloxane) copolymer resins (ABIS) were prepared from two kinds of synthesized trifluoromethyl-containing aromatic diamine monomers and 3,3′,4,4′-benzophenone tetracarboxylic acid dianhydride (BTDA), besides, aminopropyl-terminated polydimethylsiloxane (APPS) was chosen as flexible segment, and 3-aminophenyl acetylene (APA) was used as reactive end-capping agent. The structure of ABISs were characterized by proton nuclear magnetic resonance spectroscopy (1H NMR) and Fourier transformation infrared spectroscopy (FTIR). The solubility, rheological behavior of ABIS and the thermal stability of the cured ABIS were further studied. Moreover, ABIS films were prepared by solution filming, and their physical properties were studied. ABIS resin matrix composites (T300CF/ABIS) were prepared by hot pressing using T300 carbon cloth as reinforcement, and their mechanical properties were also tested. The results show that the introduction of siloxane segment and trifluoromethyl group can significantly increase the flowability and solubility of PI resin systems. The introduction of fluorinated diamine decreases the 5% weight loss temperature (Td5) of the cured ABIS, but its Td5 is still higher than 425℃. At the same time, the residual yield at 800℃ (Yr800℃) of ABIS resins reach 26%. The tensile strength and elongation at break of ABIS films are as high as 15.8 MPa and 65.3%, respectively. In the frequency range of 40 Hz-107 Hz, the dielectric constant (ε) and dielectric loss factor (tanδ) of the PI films are 3.21 and 0.01, respectively, which keep unchanged basically. The contact angle of water on the cured ABIS film is 94°. The flexural strength and interlaminar shear strength (ILSS) of T300CF/ABIS composites can be 137.6 MPa and 16.6 MPa, respectively. The synthesized ABIS resin has promising applications in microelectronic devices and flexible heat-protective composites.

  • Xiang XIA, Xingshuai LU, Di WEI, Yuanyuan HU, Zhongyu LI, Bairu CHENG, Xiongying DUAN, Minfu LIAO
    Insulating Materials. 2024, 57(10): 91-97.

    In order to investigate the arc resistance of coating modified polyimide fabric, a waterborne polyurethane was used as matrix to prepare a barrier thermal insulating coating with SiO2 aerogel and a reflective thermal insulating coating with TiO2 filler, and then two coatings were applied on the polyimide fabric, respectively. The effect of filler addition amount and the matrix on the thermal protection performance and rupture performance of polyimide fabric under the effect of fault arc was studied. The results show that the thermal protection performance of the modified polyimide fabric increases with the increase of filler addition, the thermal protection performance of polyimide modified by thermal insulating coating with 6% of SiO2 and 6% of TiO2 increases by 34.79% and 21.78%, respectively. Waterborne polyurethane matrix has no effect on the thermal protection performance of polyimide fabrics, but it can make their rupture performances increase by 20%.

  • Pinru LI, Yunhua LU, Min LEI, Guoyong XIAO, Hongbin ZHAO, Zhizhi HU
    Insulating Materials. 2024, 57(10): 9-15.

    Firstly, a Y-shape diamine monomer 4-(4′-tertbutyl)phenyl-2,6-di(4′-aminophenyl)pyridine (TPAPP) containing pyridine ring structure and tertbutyl group was synthesized. Then, it was polymerized with 2,2-bis(3-amino-4-hydroxyphenyl)hexafluoropropane (6FAP) and 4,4′-(4,4′-isopropyldiphenyloxy)bis(phthalic anhydride) (BPADA), and a series of copolyimide (PI) films were prepared by thermal imidization. The structure and optical, mechanical, and thermal properties as well as solubility of the PI films were investigated by infrared spectroscopy, X-ray diffraction, UV visible spectra, tensile tests, dynamic thermo-mechanical analysis, thermogravimetric analysis, and solubility tests. The results show that as the molar ratio of TPAPP increases, the optical transparency and glass transition temperature of the copolyimide films exhibit an increasing trend. When the molar ratio of diamine and dianhydride is 5:5, the copolyimide film shows the best mechanical properties, with the tensile strength of 144.9 MPa, the Young's modulus of 3.4 GPa, and the elongation at break of 9.3%. In addition, these copolyimides demonstrate good solubility in aprotic polar solvents.

  • Pengwei LÜ, Yunhua LU, Min LEI, Guoyong XIAO, Hongbin ZHAO, Zhizhi HU
    Insulating Materials. 2024, 57(10): 53-59.

    Four kinds of copolymerized polyimide (PI) membranes were prepared through thermal imidization method after solution polymerization between two kinds of self-made diamine monomers 9,9′-bis[4-(4-amino-3-hydroxyphenoxy) phenyl] fluorene (BAHPPF) and 4-(4′-tertbutyl)phenyl-2,6-di(4′-aminophenyl)pyridine (TPAPP) and 4,4′-(hexafluoroisopropene)phthalic anhydride (6FDA), and the molar ratio of BAHPPF and TPAPP is 9∶1, 8∶2, 7∶3, and 6∶4, respectively. Then the corresponding copolymerized thermal rearrangement (TR) membranes were obtained after heat treatment at 450℃. The thermal, mechanical, and gas separation properties of the membrane materials were measured. The results show that the glass transition temperature of the copolymerized PI membranes is around 350℃. As the molar ratio of TPAPP increases, the tensile strength of the copolymerized PI membranes decreases. After thermal rearrangement, the mechanical properties of the copolymerized TR membranes decrease significantly, while the d values increase. When the molar ratio of BAHPPF and TPAPP is 8∶2, the copolymerized TR membrane exhibits the best gas permeability, and the permeation coefficients for H2, CO2, O2, and N2, is 346.4, 304.5, 72.43, and 13.34 Barrer respectively. Meanwhile, the O2/N2 separation performance of the four TR membranes is close to the Robeson upper limit in 2008.