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2023 Volume 56 Issue 12  Published: 2023-12-20
    Advanced Electrical Materials for Large Capacity Offshore Wind Power Transmission
  • Minghan YAO , Xinyu JIANG , Ziyue YANG , Kaixuan LI , Shenyang MO , Yan TONG , Boya ZHANG , Xingwen LI
    doi: 10.16790/j.cnki.1009-9239.im.2023.12.001

    In high-voltage insulated gate bipolar transistor (IGBT) devices, traditional Si-based semiconductor chips are gradually replaced by emerging wide-bandgap semiconductor chips. High-power-density wide-bandgap semiconductors lead to a sharp rise of operating temperature in power electronic modules. Silicone gel is used as an insulating material for the packaging of high-voltage IGBT devices, and its insulating performance faces the challenges of high temperature and thermal ageing. In order to study the effects of high temperature and thermal ageing on the thermal stability and insulating properties of silicone gel, we studied the effects of high temperature and long-term thermal stress on the dielectric properties, volume conductivity, and breakdown strength of silicone gel by high temperature experiments and thermal ageing experiments of silicone gel materials, and analyzed the high temperature characteristics and thermal ageing characteristics of the silicone gel. The results show that with the increase of temperature, the real part of complex permittivity and breakdown strength of silicone gel decreases, and the dielectric loss and DC conductivity increases. With the increase of thermal ageing time, the real part of complex permittivity of silicone gel increases, the dielectric loss decreases at first and then increases, the DC conductivity increases at first and then decreases, and the breakdown strength decreases.

  • Advanced Electrical Materials for Large Capacity Offshore Wind Power Transmission
  • Tao ZHANG , Guangrui SHI , Xiping FAN , Ning ZHANG , Qian WU
    doi: 10.16790/j.cnki.1009-9239.im.2023.12.002

    With the rapid development of offshore wind power, high-voltage XLPE submarine cables are palying critical role in transmitting electricity in the marine transmission system. In order to investigate the effect of thermal oxygen ageing on the frequency domain dielectric properties of high-voltage XLPE submarine cables, XLPE samples were conducted accelerated ageing experiments at 135℃, and the frequency domain dielectric properties of XLPE samples with different ageing degree were tested. When analyzing the dielectric properties of measured samples, we found that a large amount of conductance loss and polarization loss were superimposed in the low and medium frequency domains, which seriously affected the accuracy of applying frequency domain dielectric properties to assess the ageing state of high-voltage XLPE submarine cable insulation. To slove this problem, a method for separating conductance loss and polarization loss in dielectric response data was deduced. Finally, the effect of conductance loss on the accuracy of model parameter identification was explored, and a characteristic parameter to characterize the ageing degree was proposed. The results show that the frequency domain dielectric curves of high-voltage XLPE submarine cables shift towards high frequency as the ageing progresses, and the low-frequency dispersion phenomenon becomes more apparent. The accuracy of H-N (Havriliak-Negami) model parameter identification can be improved by removing the conductance loss in the imaginary part of complex dielectric constant. The relaxation strength ∆ε and high-frequency dielectric constant ε could characterize the insulation ageing state of high-voltage XLPE submarine cables, which can realize the assessment of insulation ageing for high-voltage XLPE submarine cables.

  • Advanced Electrical Materials for Large Capacity Offshore Wind Power Transmission
  • Xu LI , He LI , Ge GUO , Chen CAO , Ming WU , Jinghui GAO
    doi: 10.16790/j.cnki.1009-9239.im.2023.12.003

    The ethylene propylene rubber for wind turbine twisting cable insulation needs to have high electrical properties and mechanical strength simultaneously to meet the demanding operating conditions. Different morphologies of zinc oxide nanoparticles doped ethylene propylene rubber samples were prepared to investigate the influence of zinc oxide morphology on the mechanical, electrical, and thermal conductive properties of ethylene propylene rubber. The results show that the larger the specific surface area of zinc oxide nanoparticles, the bigger the crosslinking density of ethylene propylene rubber, while the crystallinity remaines unchanged basically. In terms of mechanical properties, the excessive crosslinking caused by high specific surface area of zinc oxide would slightly decrease the elongation at break and tensile strength of ethylene propylene rubber. In terms of electrical properties, the specific surface area of zinc oxide has little effect on the resistivity, dielectric loss, and breakdown strength at room temperature, but the dielectric constant and breakdown strength at 90℃ increase slightly with the increase of specific surface area of zinc oxide. There is no apparent variation rule in the regulation of thermal conductivity of ethylene propylene rubber by zinc oxide nanoparticles.

  • Advanced Electrical Materials for Large Capacity Offshore Wind Power Transmission
  • Ying LIN , Yulong SHI , Yuhao LIU , Yunxiao ZHANG , Boya ZHANG , Tao WEN
    doi: 10.16790/j.cnki.1009-9239.im.2023.12.004

    The high power density development and application demand in aerospace field of silicone carbide (SiC) power modules have proposed higher requirements for the high and low temperature resistance of organic silicone encapsulation materials used in modules packaging. In this paper, the temperature resistance of three silicone encapsulants (SEMICOSIL 915HT, Duraseal 1533, R-2188) was compared. The results show that the reaction in the methyl oxidation stage during the thermal degradation process is the same as the early reaction in the thermal oxygen ageing process of silicone encapsulants. The R-2188 encapsulant has 249.5 kJ/mol of highest activation energy for methyl oxidation reaction, 335℃ of initial thermal decomposition temperature, and 5% of lower mass loss during the methyl oxidation stage, which is more suitable for the packaging of SiC power module under high-temperature operating conditions. The SEMICOSIL 915HT encapsulant has -81.1℃ of initial crystallization temperature and 0.006 4 min-1 of crystallization rate, which is more suitable for the packaging of SiC power module under low-temperature operating conditions.

  • Advanced Electrical Materials for Large Capacity Offshore Wind Power Transmission
  • Bingjie WU , Ranran DING , Chen CHEN , Yaogang WANG , Zheming WANG , Wu LU
    doi: 10.16790/j.cnki.1009-9239.im.2023.12.005

    The flexible low-frequency transmission system is superior in enhancing transmission capacity, reducing line charging reactive power, and improving voltage quality at the end of transmission channels, which can effectively meet the urgent demand for efficient aggregation and transmission of medium- and long-distance offshore wind power. In order to study the operating characteristics of submarine cables under low frequency condition, an electric-magnetic-thermal-flow coupled finite element simulation model of 220 kV cross-linked polyethylene was built considering the influence of external laying environment, and the steady-state ampacity and temperature field distribution of submarine cables operating at 50 Hz and 20 Hz in different laying sections were analyzed. The finite element simulation was verified by building a steady-state thermal path model of submarine cable on the basis of IEC 60287:1995 and previous simulation results of thermal field distributions in submarine cable under low frequency. The results show that under different laying environments of land section, sea section, and submarine section, the relative errors between the ampacity and temperature field distribution calculation results of simulation model and the analytical equation of IEC are within 3%, indicating that the temperature field simulation model of 220 kV cross-linked cable proposed in this paper has good accuracy and high efficiency. Meanwhile, it is found that the frequency reduction can reduce the AC resistance of cable conductor, improve the current distribution in the cable conductor, and reduce the operating loss of each part of cable, thereby the overall operating temperature of cable is reduced eventually and the cable transmission capacity is improved favorably.

  • Advanced Electrical Materials for Large Capacity Offshore Wind Power Transmission
  • Yuanxiang ZHOU , Yongyin LI , Jianning CHEN , Zheng BAI
    doi: 10.16790/j.cnki.1009-9239.im.2023.12.006

    The transformer fault diagnosis technique based on a single detection method is difficult to identify the same type of defects of oil-paper insulation in detail, which cannot meet the requirements of power system on equipment operation reliability under the background of rapid development of deep offshore wind power. Therefore, an oil-paper insulation defect identification method based on information fusion of phase-resolved partial discharge (PRPD) spectrum and dissolved gas analysis (DGA) data was proposed. Six kinds of electrode models were designed and made to simulate the typical defects of surface discharge in transformers with different electric field inhomogeneity coefficients, and PRPD and DGA data were collected. Then convolutional neural network (CNN) and back propagation neural network (BPNN) were adopted to recognize the patterns of PRPD spectrum and DGA feature vector of six kinds of defects, respectively. Finally, the CNN-BPNN information fusion model based on D-S evidence theory was proposed to realize joint diagnosis based on PRPD spectrum and DGA data. The results show that the CNN-BPNN model based on the D-S evidence theory can effectively correct the wrong output of the single criterion model and reduce the uncertainty of the classification results. When the input dimensions of PRPD spectrum are 8×8, 16×16, and 32×32, the recognition accuracy of the model integrated with the DGA feature vector is 93.21%, 97.53%, and 99.17%, respectively, which is 4.81%, 2.78%, and 0.84% higher than that of PRPD single criterion model. The CNN-BPNN model can effectively integrate the electrical physical information and chemical product information of partial discharge, which not only improves the accuracy of defect identification, but also enhances the confidence of the output results, and reduces the data storage requirements, providing accurate, reliable, and lightweight defect identification methods for intelligent operation and maintenance of transformers.

  • Advanced Electrical Materials for Large Capacity Offshore Wind Power Transmission
  • Hao ZHANG , Ke LI , Hongyun XU , Zheming WHANG , Wenqiang ZHOU , Wu LU
    doi: 10.16790/j.cnki.1009-9239.im.2023.12.007

    In this paper, the heterogeneous non-naphthenic transformer oil based on natural gas-to-liquid technology and traditional naphthenic transformer oil were used as research object. The streamer branching patterns in oil samples in the 25 mm point-to-plate electrode system was observed under positive lightning impulse voltage. The streamer discharge images were conducted multifractal analysis to obtain the multifractal parameters as the classification and evaluation index of streamer branching morphology. The results show that when the applied voltage is lower than the accelerated voltage, the streamer branching process in the two oil samples can be classified as a two-stage model dominated by the steady growth of side branch and main branch. When the applied voltage is higher than the accelerated voltage, the streamer branching process in naphthenic oil is a three-stage model, each stage dominated by steady growth of side branch, steady growth of main branch, and rapid growth of main branch, respectively, and the streamer branching process in gas-to-liquid transformer oil only includes two stages, which are steady growth stage of main branch and rapid growth stage of main branch. Further theoretical analysis shows that the competition between space charge and primary electric field is distorted due to the higher ionization energy of gas-to-liquid transformer oil components, which is the main reason for the abrupt change of streamer branching model in gas-to-liquid transformer oil under accelerating voltage.

  • Advanced Electrical Materials for Large Capacity Offshore Wind Power Transmission
  • Suning LIANG , Zhi ZHANG , Xianjun SHAO , Lingfeng JIN , Feipeng WANG , Qiang WANG
    doi: 10.16790/j.cnki.1009-9239.im.2023.12.008

    The natural ester insulating oil transformer has advantages such as green environmental protection and strong overload capacity, which is an important development direction for the high-voltage and large capacity power transformer. The compatibility between insulating oil and insulating paint has a significant impact on the transformer design and operation maintenance. In this paper, the vegetable insulating oil and insulating paint materials were conducted thermal ageing experiments, and the compatibility between insulating oil and six commonly used insulating paint materials for power transformers was studied. The characteristic changes in the kinematic viscosity, moisture content, acid value, dielectric loss, breakdown voltage, and gas chromatography of natural ester insulating oil before and after thermal ageing were observed and analyzed. The results show that the structural integrity and functional stability of the insulating paint sheet remain good. Except for the kinematic viscosity, the physicochemical and electrical properties of the natural ester insulating oil have changed after ageing, but there is no significant deterioration. The dissolved gas content increases significantly after thermal ageing, and the gas chromatography results show good compatibility between insulating oil and insulating paint.

  • Advanced Electrical Materials for Large Capacity Offshore Wind Power Transmission
  • Shuo CHEN , Yijun DU , Xiaoxi QUAN , Yiming WEN , Yu DENG
    doi: 10.16790/j.cnki.1009-9239.im.2023.12.009

    The aramid fiber (AF) reinforced composite has a wide application prospect in the field of electrical insulation, but the product performance is restricted by the poor adhesion between AF and resin matrix. In order to improve their interfacial performance, the plasma etching method and plasma grafting method were used to modify the AF surface. The influence of two methods on the interfacial properties of aramid fibers and AF/epoxy composites, as well as the mechanical properties of the AF/epoxy composites NOL ring were studied. The results show that both two methods improve the shear strength of the AF/epoxy interface. The plasma etching method reduces the tensile strength of the NOL rings, while the plasma grafting method increases the tensile strength of the NOL rings. Compared with the unmodified AF, the shear strength of the AF/epoxy interface which treated with 90 W air dielectric barrier discharge plasma followed by 1% 2,4-toluene diisocyanate increases from 31.7 MPa to 36.4 MPa, the tensile strength increases from 23.6 kN to 25.1 kN, and the correction coefficient K value of tensile strength increases from 62.8% to 72.1%, indicating that the mechanical properties of aramid fiber are made full use.

  • Advanced Electrical Materials for Large Capacity Offshore Wind Power Transmission
  • Ying ZHOU , Tingting WANG , Tingyu JIANG , Bing LUO , Zhou ZUO , Xidong LIANG
    doi: 10.16790/j.cnki.1009-9239.im.2023.12.010

    Silicone rubber composite insulators would produce powders on their surface after long-term operation in high humidity environment. In order to study the effect of water ingress into on-site aged silicone rubber on its properties, we used the composite insulator sheds which have operated over ten years in the southern coastal areas as research object. Deionized water immersion tests were conducted on the silicone rubber samples which have been removed their chalking layers to study the effect of water ingress into samples on their mass and physicochemical properties, and the influence of water ingress on the secondary chalking phenomenon of the silicone rubber was discussed. The results show that the silicone rubber samples which have removed their chalking layers could generate new chalking layers after deionized water immersion, whose microstructures and physicochemical properties were close to the naturally formed chalking layers. It is determined that water is the main influence factor which aged silicone rubbers produce powders on their surface again by changing the water temperature of tests, and high temperature can accelerate the generation of chalking layers.

  • Advanced Electrical Materials for Large Capacity Offshore Wind Power Transmission
  • Kai WU , Shaolei WU , Yu FENG , Tianfeng ZHANG , Zhengnan CHI
    doi: 10.16790/j.cnki.1009-9239.im.2023.12.011

    The cable joint interface is easy to discharge along the surface, which would lead to insulation failure, making it become the weakest link in the power cable system. In this paper, the effects of different interface roughness, pressure, and temperature on the AC breakdown voltage of the silicone rubber/polyethylene double-layer dielectric interface were investigated, and the interface discharge channels after breakdown were analyzed. The results show that the interface breakdown voltage at room temperature is related to the interface roughness. The higher the interface smooth degree, the higher the interface breakdown voltage, and the smaller the interface carbonization area. The bigger the interface pressure, the higher the interface breakdown voltage, while the interface carbonization area increases at first and then decreases. With the increase of temperature, the interface breakdown voltage decreases, but the breakdown voltage at higher temperature does not decrease significantly. In addition, the interface carbonization area increases at first and then decreases with the increase of temperature, and the change of interface contact state at different temperatures is one of the main reasons affecting its properties. The interface state of cable accessories has a significant impact on their interface breakdown characteristics, which should be paid attention to during cable operation and maintenance.

  • Advanced Electrical Materials for Large Capacity Offshore Wind Power Transmission
  • Zhigang REN , Zehua PAN , Wei GUO , Ping CHEN , Hongquan JI
    doi: 10.16790/j.cnki.1009-9239.im.2023.12.012

    Epoxy composite insulating materials doped with 0%, 1%, and 10% of modified nano Al2O3 were prepared and conducted thermal ageing tests at 150℃, and their thermal ageing characteristics and mechanism were studied through dynamic thermal mechanical testing, scanning electron microscopy testing, and linear thermal expansion testing. The results show that an inhomogeneous ageing structure is formed in epoxy composite insulating material during thermal ageing, and the thickness of surface ageing layer is related to the content of nano Al2O3. When the doping mass fraction of nano Al2O3 is 1%, the thickness of surface ageing layer is the smallest, and the nanoparticles are well dispersed and closely embedded in the epoxy matrix. According to the free volume theory of glass transition, it is found that the free volume fraction of sample is the smallest when the doping mass fraction is 1%, the corresponding α main relaxation time of the epoxy matrix is the longest, and the molecular chain activity is the lowest. Adding an appropriate amount of modified nano Al2O3 into the epoxy resin can improve the cross-linking degree of molecular chain and reduce the free volume of system. Thereby the diffusion of oxygen in the material is weakened, and finally the inhomogeneous thermal ageing degree of the epoxy composite insulating material is reduced.

  • Advanced Electrical Materials for Large Capacity Offshore Wind Power Transmission
  • Zenghui ZHANG , Dewang FENG , Yunxiao ZHANG , Tianfeng ZHANG , Zhengnan CHI , Tao LIN
    doi: 10.16790/j.cnki.1009-9239.im.2023.12.013

    In the long-term operation process, due to the ageing of transformer oil for offshore wind power, the moisture and other impurities will be produced, which may cause transformer insulation failure, resulting in economic losses and safety accidents. Thus, it is urgent to propose an effective method of transformer oil filteration and judgment to improve the transformer oil performance and evaluate its ageing status. In this paper, the oil filter film was conducted superhydrophobic modification, and the effects of the number of oil filtration, the type of film, and the superhydrophobic modification on the properties of oil before and after filtration were investigated. The health classification model of transformer oil was established by support vector machine algorithm. In addition, a new method based on machine learning was proposed to evaluate the oil filtering effect of superhydrophobic film. The results show that the oil filtering performance of the film after superhydrophobic treatment is improved greatly. Especially after three times of modified organic film filtration, the comprehensive performance of transformer oil has significantly improved, meeting the applicable standard of transformer oil. Compared with several algorithms, the model built by support vector algorithm has the highest accuracy of 84.8%.

  • Advanced Electrical Materials for Large Capacity Offshore Wind Power Transmission
  • Dexiong HU , Feng WANG , Jie LIU , Lipeng ZHONG , Xingshuo SONG
    doi: 10.16790/j.cnki.1009-9239.im.2023.12.014

    In order to obtain the temperature rise characteristics of a new environmentally friendly gas HFO-1336mzz(E) applied in gas insulated transmission line (GIL), a multi-physics coupled model of magnetic-heat-fluid field was established based on the finite element method. The internal temperature distribution of GIL under rated operating conditions was simulated and analyzed, and the effects of the type of buffer gas, filling gas pressure, mixing ratio, and operating current on the temperature rise of GIL were studied. The results show that the temperature field inside the GIL shows a temperature gradient distribution of upper high and lower low under rated working conditions. The temperature rise of the A-phase conductor is only 0.70℃ greater than that of the B-phase conductor, and the temperature rise of grounded enclosure is the smallest. Under the same conditions, the temperature rise of conductor in HFO-1336mzz(E)/CO2 mixture is only 0.38℃ lower than that in HFO-1336mzz(E)/N2 mixture. Considering the impact of solid deposition from the decomposition of HFO-1336mzz(E), CO2 is more suitable as a buffer gas than N2. Increasing the filling gas pressure and mixing ratio can reduce the temperature rise of conductor, and the temperature rise of conductor in 10%HFO-1336mzz(E)/90%CO2 mixture at 0.70 MPa is only 5.02℃ higher than that in pure SF6 at 0.50 MPa. The temperature rise of GIL conductor and grounded enclosure increases with the operating current, and the effect of filling gas pressure on the current-carrying capacity of GIL is greater than the mixing ratio. When the operating current exceeds 3.0 kA, the temperature rise of GIL would exceed the temperature rise limit.

  • Advanced Electrical Materials for Large Capacity Offshore Wind Power Transmission
  • Qian WU , Tao ZHANG , Huajun RAN , Shijie JIANG , Guangrui SHI
    doi: 10.16790/j.cnki.1009-9239.im.2023.12.015

    The difference of laying methods in different sections of marine transmission line has a great impact on the ampacity of submarine cable, so it is of great significance to study the ampacity under typical laying methods in transmission section. In this paper, an electric-heat-current coupling model of submarine cable in landing section and submarine section of submarine cable line in ±160 kV DC transmission project was established. On the basis of finite element method, the influence of air domain size, position of angle steel support, seawater and soil factor on the steady ampacity of submarine cable were studied under four typical laying methods, which is the submarine cable laid at the bottom of cable trench and laid on the angle steel support in landing section and the submarine cable laid and directly buried in submarine section. The results show that the submarine cable laid at the bottom of cable trench is greatly affected by the air domain size, and increasing the convection area can effectively improve the steady ampacity of submarine cable. The semi-closed area between the support and the inner wall of trench should be taken into account in calculating the ampacity of cable laid on the angle steel support. The temperature of submarine cable laid at the shallow depth of support is lower and its ampacity is larger. In the submarine section, the submarine cable temperature changes in the same direction with the rise and fall of sea water temperature, which is opposite to the increase and decrease trend of sea water velocity. The increase of soil temperature results in the decrease of buried submarine cable ampacity. The landing section is the bottleneck section of ampacity calculation, and the ampacity can be improved effectively by using the water filling cable trench when the submarine cable is laid at the bottom of cable trench. When the submarine cable is laid on the support, the ampacity can meet the engineering requirements by installing cooling water pipe.

  • Advanced Electrical Materials for Large Capacity Offshore Wind Power Transmission
  • Chenyuan TENG , Yichao DING , Yuanxiang ZHOU , Lei ZHAO , Shuo LI , Hua DING
    doi: 10.16790/j.cnki.1009-9239.im.2023.12.016

    Epoxy impregnated paper is one of the main insulation materials of valve-side bushing, and its performance is affected by curing process. In order to explore the effect of curing temperature on the electrical properties of epoxy impregnated paper, we prepared epoxy impregnated papers at 120℃, 130℃, 140℃ and 145℃ of post-curing temperature, respectively, and their glass transition temperature, dielectric properties, and DC breakdown strength were tested. The results show that with the increase of post-curing temperature, the glass transition temperature increases, the DC breakdown strength increases at first and then decreases, and the dielectric loss factor decreases at first and then increases. The analysis shows that the addition of hydroxyl-rich wrinkle paper will increase the curing rate in interface area of epoxy impregnated paper, leading to the frequency of interface relaxation peak decrease at first and increase, which affects the insulation properties of epoxy impregnated paper.

  • Advanced Electrical Materials for Large Capacity Offshore Wind Power Transmission
  • Shizhuo HU , Wenjun ZHOU , Yun LUO , Yujing HUANG , Rui QIU
    doi: 10.16790/j.cnki.1009-9239.im.2023.12.017

    The power frequency breakdown voltages of a new eco-friendly insulation CF3SO2F/N2 and CF3SO2F/CO2 mixtures were measured under sphere-sphere and needle-plate electrodes. The effects of pressure, electrode spacing, and electric field non-uniformity on the power frequency breakdown characteristics of the CF3SO2F mixtures were analyzed and compared with SF6. The results show that under slightly non-uniform electric field, the power frequency breakdown voltage of CF3SO2F mixtures is linearly related to pressure, and the breakdown voltage show weak saturation trend with the increase of electrode spacing. Under extremely non-uniform electric field, the power frequency breakdown voltages of CF3SO2Fmixtures exhibits "hump" curves of "rising-falling-rising" as the pressure increases, and the corresponding pressure of "hump" peak is between 0.2 MPa and 0.35 MPa. The overall power frequency breakdown strength of the CF3SO2F/N2 mixture is greater than that of the CF3SO2F/CO2 mixture. At 0.3 MPa and above, CF3SO2F/N2 mixtures can maintain a highly insulation level relative to SF6 under extremely non-uniform electric fields, which has good application potential.