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Optimization of CMT cladding process path for boiler water-cooled wall tubes
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Hongyou LI1, Xiaole CHENG1, Yu XING1, Fuguang LIU2, Zhe CHANG2, Xiaojun WU2
Thermal Power Generation | 2024, 53(12) : 120 - 128
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Thermal Power Generation | 2024, 53(12): 120-128
Thermal energy science research
Optimization of CMT cladding process path for boiler water-cooled wall tubes
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Hongyou LI1, Xiaole CHENG1, Yu XING1, Fuguang LIU2, Zhe CHANG2, Xiaojun WU2
Affiliations
  • 1.School of Mechanical and Electrical Engineering, Xi’an Engineering University, Xi’an 710600, China
  • 2.Xi’an Thermal Power Engineering Research Institute Co., Ltd., Xi’an 710054, China
Published: 2024-12-25 doi: 10.19666/j.rlfd.202405092
Outline
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In order to provide effective repair and rust prevention treatment for hot surface pipe of utility boilers, and to ensure safe operation of the equipment, cold metal transfer (CMT) cladding process is adopted for water-cooled wall tubes. Four cladding process paths are designed, and the reliability of the numerical simulation data is verified through ANSYS numerical simulation and the CMT cladding experimental platform. Comparison based on the process developed in the simulation process shows that, design of the CMT heat source function has a higher degree of agreement in characterizing the temperature field than the conventional arc heat source. Along the material thickness direction, the change rule of the temperature gradient is consistent with the actual morphology of the specimen cross-section. In the case of the same heat input, the average temperature of the cross-melting path is 30 ℃ lower than that of the sequential melting path, the thermal effect of the cross-melting path on the substrate is smaller, and the stress is 22.0 MPa lower. Pipe deformation reduces by 0.18 mm in the cross-over reverse welding path compared with that in the sequential reverse welding path. Comprehensively considering the effects of the residual stresses and the deformations, the cross-reversed melting path is the optimal process route for CMT.

cold metal transfer  /  path optimization  /  temperature field  /  residual stress  /  numerical simulation
Hongyou LI, Xiaole CHENG, Yu XING, Fuguang LIU, Zhe CHANG, Xiaojun WU. Optimization of CMT cladding process path for boiler water-cooled wall tubes[J]. Thermal Power Generation, 2024 , 53 (12) : 120 -128 . DOI: 10.19666/j.rlfd.202405092
  • Science and Technology Project of China Huaneng Group Co., Ltd.(HNKJ21-H77)
  • Science and Technology Project of Xi’an Thermal Power Research Institute Co., Ltd.(TN-21-HJK39/H3)
Year 2024 volume 53 Issue 12
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Article Info
doi: 10.19666/j.rlfd.202405092
  • Receive Date:2024-05-15
  • Online Date:2026-03-06
  • Published:2024-12-25
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History
  • Received:2024-05-15
Funding
Science and Technology Project of China Huaneng Group Co., Ltd.(HNKJ21-H77)
Science and Technology Project of Xi’an Thermal Power Research Institute Co., Ltd.(TN-21-HJK39/H3)
Affiliations
    1.School of Mechanical and Electrical Engineering, Xi’an Engineering University, Xi’an 710600, China
    2.Xi’an Thermal Power Engineering Research Institute Co., Ltd., Xi’an 710054, China
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https://castjournals.cast.org.cn/joweb/rlfd/EN/10.19666/j.rlfd.202405092
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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