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Diagnosis method for crack faults in rotating machinery rotors in operation and its field application
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Xueyan ZHANG, Weijun ZHANG, Guoan HE, Guangming CUI, Bo PAN
Thermal Power Generation | 2025, 54(12) : 125 - 133
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Thermal Power Generation | 2025, 54(12): 125-133
Thermal energy science research
Diagnosis method for crack faults in rotating machinery rotors in operation and its field application
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Xueyan ZHANG, Weijun ZHANG, Guoan HE, Guangming CUI, Bo PAN
Affiliations
  • Xi’an Thermal Power Research Institute Co, Ltd, Xi’an 710054, China
Published: 2025-12-25 doi: 10.19666/j.rlfd.202502027
Outline
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The deep peak shaving and flexible operation of thermal power units increase the risk of crack faults in the rotors of main and auxiliary equipment, posing a serious threat to the safe and stable operation of the units. According to the established vibration equation of the cracked rotor, the main vibration characteristics of the cracked rotor are summarized. On this basis, combined with the field diagnosis experience, a practical method of identifying the cracked rotor through vibration analysis is proposed, with criteria including continuously climbing fundamental-frequency vibration and ineffective rotor dynamic balance, continuous increase of second harmonic vibration, abnormal Bode curve, and so on. Finally, three cases of rotor crack fault identification in the operation of a steam turbine, a generator and a boiler primary air fan are given to illustrate the practical application process and accuracy of this method.

rotor  /  crack fault  /  vibration characteristics  /  fault identification  /  diagnosis cases
Xueyan ZHANG, Weijun ZHANG, Guoan HE, Guangming CUI, Bo PAN. Diagnosis method for crack faults in rotating machinery rotors in operation and its field application[J]. Thermal Power Generation, 2025 , 54 (12) : 125 -133 . DOI: 10.19666/j.rlfd.202502027
  • Science and Technology Project of China Huaneng Group Co., Ltd.(HNKJ22-H103)
Year 2025 volume 54 Issue 12
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Article Info
doi: 10.19666/j.rlfd.202502027
  • Receive Date:2025-02-25
  • Online Date:2026-01-13
  • Published:2025-12-25
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  • Received:2025-02-25
Funding
Science and Technology Project of China Huaneng Group Co., Ltd.(HNKJ22-H103)
Affiliations
    Xi’an Thermal Power Research Institute Co, Ltd, Xi’an 710054, China
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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