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Development of an Al2O3−YSZ coating for high temperature CMAS corrosion resistance of aeroengines
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Xudong YAN1, 2, Hongbo GUO2, 3, Fengbin LIU1
Science & Technology Review | 2025, 43(19) : 83 - 94
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Science & Technology Review | 2025, 43(19): 83-94
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Development of an Al2O3−YSZ coating for high temperature CMAS corrosion resistance of aeroengines
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Xudong YAN1, 2, Hongbo GUO2, 3, Fengbin LIU1
Affiliations
  • 1. School of Mechanical and Materials Engineering, North China University of Technology, Beijing 100144, China
  • 2. Key Laboratory of High Temperature Structure Materials and Coatings Technology (Ministry of Industy and Information Technology), Beijing 100191, China
  • 3. School of Materials Science and Engineering, Beihang University, Beijing 100191, China
Published: 2025-10-13 doi: 10.3981/j.issn.1000-7857.2025.05.00105
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Thermal barrier coatings (TBCs) are one of the core thermal protection technologies for the hot components of advanced aeroengines. Under high−temperature service conditions, TBCs of engine blades are eroded and damaged by environmental deposits mainly composed of CaO−MgO−Al2O3−SiO2 (CMAS), leading to early spalling and failure of the blade coatings, which has attracted extensive attention in the field of high−temperature protection among the researchers. Especially for the commonly used TBCs material−yttria−stabilized zirconia (YSZ) prepared by electron beam−physical vapor deposition (EB−PVD) method, molten CMAS can easily penetrate into the coatings through the columnar crystal gaps and microcracks, causing severe corrosion. This article focused on the urgent issue of CMAS corrosion in the high−temperature service process of TBCs for advanced aeroengines. A proper amount of Al2O3 was doped into the YSZ material by means of composition modification to form an Al2O3−YSZ composite coating (AYSZ coating). YSZ coating and AYSZ/YSZ coating were fabricated on the surface of alumina ceramic plates by EB−PVD technique. The phase composition and microstructure evolution of the coatings were studied. The comparisions of the two coatings were made on their thermal conductivity, high−temperature thermal stability and resistance to molten CMAS. The results show that in the AYSZ/YSZ coating system, YSZ possesses feather structure while AYSZ exhibits "micro columnar crystal" structure at the microscopic level. Compared to YSZ coating, the porosity of AYSZ coating decreased by 12.6%, indicating that AYSZ is denser layer. The thermal conductivity of AYSZ coating at 1200℃ is only 0.94 W/(m·K), which is better than that of YSZ coating at the same temperature. Moreover, it maintains phase stability for a long time at 1400℃ and has excellent high−temperature stability. AYSZ coating exhibits certain resistance to melting CMAS corrosion, which is because of its dense "micro columnar crystal" structure, as well as the reaction sacrificial layer containing high melting point compounds such as CaAl2Si2O8, MgAl2O4, and CaAl4Si2O11 formed by the reaction between AYSZ coating and CMAS, hindering the penetration of CMAS into the interior of the coatings. The novel developed AYSZ coating has achieved efficient insulation, high−temperature stability, and resistance to molten CMAS corrosion, providing theoretical and technical guidance for the development of long−life and corrosion−resistant TBCs for aeroengines.

thermal barrier coatings (TBCs)  /  aluminum oxides  /  microstructure  /  thermal conductivity  /  electron beam−physical vapor deposition
Xudong YAN, Hongbo GUO, Fengbin LIU. Development of an Al2O3−YSZ coating for high temperature CMAS corrosion resistance of aeroengines[J]. Science & Technology Review, 2025 , 43 (19) : 83 -94 . DOI: 10.3981/j.issn.1000-7857.2025.05.00105
Year 2025 volume 43 Issue 19
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Article Info
doi: 10.3981/j.issn.1000-7857.2025.05.00105
  • Receive Date:2025-05-19
  • Online Date:2025-12-18
  • Published:2025-10-13
Article Data
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History
  • Received:2025-05-19
  • Revised:2025-07-20
  • Accepted:2025-09-18
Funding
Affiliations
    1. School of Mechanical and Materials Engineering, North China University of Technology, Beijing 100144, China
    2. Key Laboratory of High Temperature Structure Materials and Coatings Technology (Ministry of Industy and Information Technology), Beijing 100191, China
    3. School of Materials Science and Engineering, Beihang University, Beijing 100191, China
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
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占总种数比例
Percentage of
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种数
Number of
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Percentage of total
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鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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