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Multi−factor coupled accelerated aging tests and life prediction of EMU coatings in northern coastal industrial atmospheric environments
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Rui WANG1, Min ZHAO1, Xiangyang GE1, Xiaoguang SUN1, *, Ziheng ZHAO2, Hao YU2, Yuxin SHU2, Kui XIAO2, *
Science & Technology Review | 2026, 44(16) : 147 - 157
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Science & Technology Review | 2026, 44(16): 147-157
• Papers •
Multi−factor coupled accelerated aging tests and life prediction of EMU coatings in northern coastal industrial atmospheric environments
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Rui WANG1, Min ZHAO1, Xiangyang GE1, Xiaoguang SUN1, *, Ziheng ZHAO2, Hao YU2, Yuxin SHU2, Kui XIAO2, *
Affiliations
  • 1CRRC Qingdao Sifang Co., Ltd., Qingdao 266111, China
  • 2Institute for Advanced Materials and Technology, University of Science and Technology Beijing, Beijing 100083, China
Published: 2026-08-28 doi: 10.3981/j.issn.1000-7857.2026.04.00085
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Addressing the issues of premature aging and failure in water−based coatings on electric multiple units within the industrial atmospheric environments of northern coastal regions—specifically the limitations of traditional, single−factor accelerated testing in terms of evaluation accuracy and the lack of multi−factor coupled equivalent accelerated evaluation methods—this study utilizes the C4−grade (highly corrosive) polluted marine atmosphere of Qingdao as a representative scenario. Through environmental factor monitoring, key corrosive elements were identified; subsequently, based on the principles of total enthalpy equivalence and pollutant ion conversion, a coupled environmental spectrum accelerated test—integrating salt spray, humid heat, drying, and UV exposure—was designed. The study systematically evaluated coating properties such as thickness, gloss, color difference, adhesion, and electrochemical impedance. By integrating Pearson correlation analysis, a multi−indicator comprehensive index model for service life prediction was constructed to elucidate coating aging mechanisms and forecast service life. During the accelerated testing, the coatings exhibited distinct evolutionary trends characterized by a decline in gloss, a gradual degradation of adhesion, and a slow decrease in low−frequency impedance. The developed linear comprehensive index model demonstrated a relative prediction error of ≤10%, forecasting a service life of 10 to 13 years for the exterior air−drying coatings on EMUs operating in coastal regions. The equivalent accelerated evaluation methodology established in this study effectively balances both acceleration efficiency and correlation accuracy, thereby providing robust technical support for coating selection, process optimization, and full−lifecycle management of EMU coatings in coastal atmospheric environments.

coastal environments  /  EMU coatings  /  environmental profile  /  accelerated aging evaluation  /  service life prediction
王睿, 赵民, 葛向阳, 孙晓光, 赵梓恒, 于浩, 舒雨心, 肖葵. 北方沿海工业大气环境下动车组涂层多因子耦合加速老化试验与寿命预测. 科技导报, 2026 , 44 (16) : 147 -157 . DOI: 10.3981/j.issn.1000-7857.2026.04.00085
Rui WANG, Min ZHAO, Xiangyang GE, Xiaoguang SUN, Ziheng ZHAO, Hao YU, Yuxin SHU, Kui XIAO. Multi−factor coupled accelerated aging tests and life prediction of EMU coatings in northern coastal industrial atmospheric environments[J]. Science & Technology Review, 2026 , 44 (16) : 147 -157 . DOI: 10.3981/j.issn.1000-7857.2026.04.00085
Year 2026 volume 44 Issue 16
427
211
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Article Info
doi: 10.3981/j.issn.1000-7857.2026.04.00085
  • Receive Date:2026-04-23
  • Online Date:2026-09-30
  • Published:2026-08-28
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  • Received:2026-04-23
  • Revised:2026-05-26
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Affiliations
    1CRRC Qingdao Sifang Co., Ltd., Qingdao 266111, China
    2Institute for Advanced Materials and Technology, University of Science and Technology Beijing, Beijing 100083, China
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表12种不同金属材料的力学参数
科
Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)
属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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