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  • Pengkang XIE, Songzhuang YANG, Changzhi PENG, Haohao JIN, Yu ZHENG, Xuzhu DONG
    Insulating Materials. 2026, 59(5): 77-85.

    The emission spectra of meter-scale long air gap discharge are of great significance for revealing its microscopic physical characteristics and discharge mechanism. In this paper, an experimental platform for a 2 m rod-plane positive polarity long air gap discharge was established. Using a slitless transmission grating and a high-speed camera, the emission spectra of the leader discharge channel in the wavelength range of 400-900 nm were obtained under standard switching impulse voltage. By comparing and analyzing the light intensity distribution and spectral characteristics at six different positions along the main discharge channel, the spectral evolution law before and after air gap breakdown was revealed. Combined with the theory of plasma spectroscopy, the electron temperature at different positions in the discharge channel was further estimated, and its spatiotemporal evolution characteristics were obtained. The results show that the radiation in different wavelength regions of the spectrum corresponds to spectral lines of different ionization states and elements. During the main discharge stage, the ion lines (such as NII) rapidly intensify, while the neutral atomic lines (such as NI and OI) develop more slowly. During the breakdown process, intense radiation simultaneously appears in the visible region (NII lines) and the near-infrared region (NI and OI lines) of the discharge channel, both reaching peak intensities. Based on the Boltzmann plot method, the average electron temperatures of the discharge core channel and the corona sheath layer are estimated using the characteristic spectral line groups of NII and OI, respectively. It is also found that the electron temperature in the discharge channel exhibits a rapid decreasing trend over time.

  • Yifan HE, Benhong OUYANG, Zhao WANG, Xiang SUN, Kai DENG, Peng LI, Kexin CHEN, Man XU
    Insulating Materials. 2026, 59(5): 86-94.

    Thermoplastic polypropylene (PP) cables have been widely used due to their recyclability, simple and efficient manufacturing process, low energy consumption, and good electrical and mechanical properties. However, research on evaluation methods for their insulation ageing state remains relatively scarce. In this paper, three types of PP were subjected to accelerated thermo-oxidative ageing in the laboratory. The changes in carbonyl group content of the aged PP were characterized using infrared spectroscopy (IR) and ultraviolet spectroscopy (UV). Based on the observed change law, the correlation between the carbonyl content and the elongation at break was investigated to evaluate the ageing degree of each PP. The accuracy of the proposed evaluation method was verified using samples aged for 200 days. The results show that the carbonyl index of the three PPs measured by IR exhibits considerable variation with increasing ageing time, and it does not correlate with the elongation at break data, making it difficult to effectively characterize the ageing degree of PP. In contrast, UV spectroscopy reveals that the carbonyl content increases linearly with ageing time during the PP ageing process, based on which a correlation between carbonyl content and elongation at break can be established. Validation using samples aged for 200 days shows that the differences between the actual elongation at break of the three PP samples and the predicted values calculated from the carbonyl content are small. The errors for copolypropylene PPB1 and PPB2 are 5.02% and 6.55%, respectively, while the error for blended polypropylene PPH is slightly larger at 16.54%. It is demonstrated that the proposed method for evaluating the ageing degree of PP using UV spectroscopy possesses high accuracy.

  • Ming WANG, Aiwu GUO, Bifang CHEN, Runhua LI, Xiaoli LIU, Changjun TANG, Xinglei CUI
    Insulating Materials. 2026, 59(5): 95-103.

    To improve the oil-paper insulation performance in oil-immersed transformers, this paper utilized hexamethyldisilazane coupled with dielectric barrier discharge (DBD) plasma to modify cellulose insulation paper. The physical morphology and chemical composition of the surface and cross-section of the modified insulation paper were characterized, and the influence of the medium flow rate on the insulation paper properties and oil-paper insulation performance was investigated. The results show that at a medium flow rate of 15 mL/min, the oil-paper insulation performance is significantly enhanced. The dielectric constant of the modified insulation paper decreases to 2.5, the flashover voltage and electric strength increase by 33.8% and 25.0%, respectively, the water contact angle increases by 194.3%, and the water absorption decreases by 44.9%. Silicon-containing thin films are deposited on the surface of the insulation paper and penetrate into the interior of the fibers, which can introduce deep traps to restrict charge migration and fill the fiber pores with hydrophobic substances. The introduction of the low-polarity film reduces the dielectric constant of the insulation paper, mitigates the electric field distortion at the oil-paper interface, and improves the interfacial bonding ability of the oil-paper interface, thereby enhancing the oil-paper insulation performance.

  • Xiangyang XIA, Xiaozu PENG, Wenqi BAI, Junshan XIA, De XIANG, Ruiqi WANG, Bolin LI, Li DENG, Dan LU
    Insulating Materials. 2026, 59(5): 104-112.

    To address the problems of low time-frequency resolution and cross-term interference in the identification and localization of subway cable defects using time-frequency domain reflectometry (TFDR), this paper proposed a parameterized resampling time-frequency transform (PRTF) method as a time-frequency analysis approach for TFDR test signals. The PRTF method employed a Gaussian-envelope linear frequency modulation signal as the test signal, combined it with a dynamic resampling operator and an adaptive time-frequency atomic decomposition technique, and further introduced a normalized time-frequency cross-correlation function. By extracting time-delay information from local peaks, accurate defect localization was achieved. Simulation experiments were conducted on a flexible control cable in flame-retardant class B1 for subways, and a defect was preset at a distance of 3 900 m from the head end to verify the effectiveness of the proposed method. The results show that compared with the traditional Wigner-Ville distribution (WVD), short-time Fourier transform (STFT), and continuous wavelet transform (CWT) methods, the proposed method achieves a localization error of only 5.5 m, and its time-frequency cross-correlation function curve is free of interference terms. In contrast, the WVD method suffers from significant interference terms, while the localization errors of the STFT and CWT methods both exceed 16 m. The proposed method significantly improves the detection sensitivity and localization reliability of weak local defects in subway cables.

  • Linglong CAI, Zhiqin MA, Zhangquan RAO, Hengchao HUANG, Jianming LIU, Junhao LI, Yuhui JIN, Zhiyun WU
    Insulating Materials. 2026, 59(5): 113-121.

    To improve the accuracy of locating internal partial discharge sources in transformers, this paper proposed an acoustic-electric joint localization method for transformer partial discharge based on the snake optimization (SO) algorithm. A three-dimensional model of the partial discharge source inside a transformer was established, and the localization performance of different methods for typical partial discharge source positions was tested through simulations using ultra-high frequency (UHF) sensors and ultrasonic sensors. The results show that compared with traditional localization algorithms, the SO algorithm exhibits stronger global search capability and faster convergence performance, and can better escape local optimum traps. Using a transformer partial discharge localization experimental platform to simulate the partial discharge process in a real transformer, it is found that the comprehensive localization error of the proposed acoustic-electric joint localization method based on the SO algorithm is consistently below 50 mm, with high localization stability.

  • Chunhua FANG, Qiang LIU, Peng CHANG, Weibin XU, Xiangmeng XU, Tian WU, Jinhao SI, Yeqi LIU
    Insulating Materials. 2026, 59(5): 122-133.

    The intermediate joint of power cables is a key node in power transmission and distribution system, the interface pressure of the joint directly impacts its insulation performance and current-carrying capacity. However, a technical bottleneck remains in the non-destructive quantitative measurement of interface pressure in multi-layer heterogeneous materials. This paper proposed a non-destructive testing method for interface pressure in 10 kV cold-shrinkable cable accessories based on ultrasonic nonlinear effects. First, samples with different interface pressures were prepared, and reference values were obtained using built-in sensors. Then, a mechanical pressurization device was designed to expand the experimental pressure range. Based on a nonlinear ultrasonic testing platform, time-frequency domain characteristics of the echo signals from three types of composite interfaces of the 10 kV cold-shrinkable cable joint were analyzed. Finally, a quantitative mapping model between interface pressure and the nonlinear ultrasonic coefficient was established and verified. The results show that in the interface pressure range of 0-0.40 MPa, the amplitudes of the fundamental wave and the second harmonic wave generally decrease with increasing interface pressure, while the nonlinear coefficient first increases and then decreases. The use of the pressurization module improves the accuracy of the pressure measurement results. The application of silicone grease on the XLPE interface can fill the microscopic air gaps and weaken the nonlinear effect in that area, but has little influence on the nonlinear behavior of the interface and does not affect the pressure measurement results. It is demonstrated that the relative nonlinear coefficient can serve as an effective characterization index for the interface pressure of cold-shrinkable cable accessories, providing a reliable non-destructive testing technical path for cable operation condition monitoring and life assessment.

  • Shan LI, Long ZHAO, Guiyang LIU, Zhongkai LI, Xibin CUI, Shuai ZHANG
    Insulating Materials. 2026, 59(5): 134-141.

    Composite insulators in long-term outdoor operation undergo ageing due to the coupled effects of environmental factors. Accurately assessing the performance and ageing status of insulators that have been in service for many years is of great significance for the operation and maintenance of transmission lines. In this paper, a composite insulator that has been in service for 16 years on a 220 kV transmission line in Linyi area was investigated. By conducting multi-scale characterization analyses of the silicone rubber materials of different positions of the composite insulator umbrella sheds, including surface morphology, thermal properties, mechanical properties, electrical properties, and chemical structure, the spatial distribution law of the ageing degree of the silicone rubber material was investigated. The results show that after long-term service, the ageing degree of the composite insulator material exhibits spatial distribution characteristics. In the silicone rubber umbrella sheds of the composite insulator, the ageing degree of the large umbrella sheds is higher than that of the small umbrella sheds, the ageing degree at the high-voltage end is higher than that at the low-voltage end, and the ageing degree on the outer side is higher than that on the inner side. In addition, the differences in heat flow and thermogravimetric loss characteristics of the silicone rubber material at different umbrella shed positions are relatively small, while key parameters such as microstructure, hydrophobicity, chemical groups, electric strength, and creep compliance can effectively characterize the ageing degree of the umbrella sheds and significantly reflect the spatial ageing differences.

  • Shuhua LI, Ming DONG, Qian WU, Zhili TIAN, Yizhuo HU, Ji CHEN, Qiang ZENG, Ming REN
    Insulating Materials. 2026, 59(5): 142-150.

    To improve the electrical performance of transformer oil under high electric field strength and extreme operating conditions, in this paper, modified transformer oils containing different concentrations of SiO2 and ZnO nanoparticles were prepared, the terahertz time-domain spectra of different oil samples were measured experimentally, and the differences in their terahertz time and frequency domain spectral characteristics were analyzed. The results show that the absorption coefficients of different oil samples exhibit similar variation trends in the lower frequency range of 0.2-1.0 THz, while absorption is enhanced in the higher frequency range of 1.0-2.0 THz, where the differences in absorption characteristics among the oil samples are significant. Compared with pure transformer oil, the refractive index and permittivity of the nano-modified transformer oils in the terahertz frequency range increase significantly. In the frequency range of 0.2-2.0 THz, as the nanoparticle concentration increases, the average dielectric constant of both types of nano-modified transformer oils first increases and then decreases slightly. Meanwhile, the average dielectric loss factor of the ZnO nano-oil exhibits a fluctuating downward trend, whereas that of the SiO2 nano-oil first decreases and then increases.

  • Jinhao SI, Chunhua FANG, Peng LI, Tian WU, Ziheng PU, Hao YUE, Qiang LIU, Xiangmeng XU
    Insulating Materials. 2026, 59(5): 151-160.

    Aiming at the thermal ageing problem of composite insulator silicone rubber sheds, relevant research using nonlinear ultrasonic detection technology was conducted in this paper. First, accelerated thermal ageing tests were conducted on the silicone rubber sheds of composite insulators, and the material parameters of samples with different thermal ageing time were measured. Then, a simulation model for nonlinear ultrasonic detection of composite insulator silicone rubber was established, and a nonlinear ultrasonic detection platform was built to carry out ultrasonic detection experiments. Finally, the relationship between the thermal ageing time of the composite insulator silicone rubber material and the ultrasonic nonlinear coefficient obtained from both simulations and experiments was verified. The results show that as thermal ageing time increases, both the fundamental and second harmonic amplitudes of the thermally aged samples exhibit a decreasing trend, while the relative nonlinear coefficient increases significantly. The linear fitting degree between the relative nonlinear coefficient measured in the experiment and the thermal ageing time is high. Thermal ageing leads to changes in the macroscopic mechanical properties of the material, manifested as decreased density and increased elastic modulus, which causes attenuation of acoustic wave energy, while the change in internal structure of material enhances the nonlinear effect. The second-order relative nonlinear coefficient can effectively characterize the thermal ageing degree of composite insulator silicone rubber materials, providing a new method for the non-destructive testing of the thermal ageing state of composite insulators.

  • Jianhua WANG, Gaojie WU, Hongjie XU, Guofeng TIAN, Shengli QI, Dezhen WU
    Insulating Materials. 2026, 59(4): 1-8.

    Drawing technology is one of the important methods for preparing electronic-grade polyimide (PI) films used in flexible printed circuits (FPC). Compared to single chemical structure regulation methods, drawing technology offers higher flexibility and can effectively regulate the coefficient of thermal expansion (CTE) of different systems of PI films over a wide range. However, in the pursuit of high glass transition temperature (Tg), monomers with rigid property and hydrogen bond are often partially or fully employed, leading to reduced molecular chain mobility and impairing the drawing processability. This paper addressed the challenging contradiction between the high glass transition temperature (Tg) of polyimide (PI) films and their drawing processability. Taking pyromellitic dianhydride (PMDA) and 4,4′-diaminodiphenyl ether (ODA) as basic system, a series of homopolymer and copolymer PI films were designed and prepared by introducing p-phenylenediamine (p-PDA), 2,5-dimethy-phenylenediamine (DPD), and m-phenylenediamine (m-PDA). Through molecular simulation and experimental analysis, the effects of the main chain structure on its segment mobility and drawing process were studied systematically. The results show that the introduction of m-PDA can simultaneously improve the rigidity of PI molecular chains in the PMDA/ODA system below Tg and the mobility above Tg, thereby enabling it to have a high Tg and excellent drawing processability. By employing DMA for high-temperature drawing and orientation of this system film, PI film samples with high Tg (about 428℃) and CTE-adjustable (1.7×10-6-34.1×10-6℃-1) were successfully prepared.