Current IssuePolymer-derived ceramics are prepared via forming precursors through the polymerization of tiny molecules and cracking at high temperatures. Compared to conventional ceramics, their advantage lies in an ability to precisely control the microstructure and crystalline phase composition through the design of the molecular structure and elemental composition of the precursor and subsequent thermal treatment, thereby producing the optimal final properties. Among these, SiBCN ceramics stand out within the polymer-derived ceramics due to their flexible molecular structure designability. This enables the in-situ formation of multi-phase synergistic loss systems incorporating SiC, BN and graphitic carbon, coupled with a unique oxidation resistance mechanism, which excel particularly within polymer-derived ceramic systems. However, SiBCN ceramics primarily exist in an amorphous state at lower temperatures (i.e., < 1400 ℃), thus limiting their application in electromagnetic wave absorption. The paper was to introduce Ti nanopowder during the ceramicization process to catalyze the formation of nano-dielectric crystals such as SiC, TiC, and crystalline graphite. These crystals could enhance the dielectric imaginary part of SiBCN ceramics, thereby strengthening their electromagnetic wave attenuation capabilities.
For the synthesis of polymer precursor, tetrahydrofuran (THF)-methylvinyl dichlorosilane and borane dimethyl sulfide complex were mixed into a three-neck flask and conducted in argon for 24 h. Also, methyl dichlorosilane and hexamethyldisilazane were introduced, and the reaction was continued at the ambient temperature for 24 h. Subsequently, the mixture was then heated from room temperature to 170 ℃ for amide copolymerization reaction. After holding at this temperature for 3 h, vacuum distillation was performed, and filtrated for three cycles, thus producing a pale yellow polyborosilazane (PBSZ). For the synthesis of SiBCN ceramibs, polyborosilazane (PBSZ) was placed in a tube furnace and heated to 280 ℃ for 2 h to fully cure the precursor. The cured sample was subjected to ball grinding. The resultant ground powder was mixed with Ti nanopowder at different Ti mass contents (i.e, 0%, 5%, 10%, and 15%), and then was ground to produce different composite powders, . The composite powders were pressed into discs with the diameter of φ20 mm. The discs were heat-treated in a vertical tube furnace(i.e., firstly heating at 800 ℃ for 1 h, and thenheating at 1000 ℃ for 2 h) to allow enough molecular diffusion for TiC crystal formation, resulting in SiBCN ceramics.
The analysis of the four-component doped ceramics reveals that Ti nanoparticles doping positively affects both the phase composition and dielectric properties of SiBCN ceramics. The XRD patterns indicate that pure SiBCN ceramics remain amorphous after heat treatment at 1000 ℃, whereas the addition of Ti nano-particles promotes the formation of TiC crystals within the ceramics, thereby enhancing their crystalline properties. The SEM and TEM images demonstrate that varying the nano-Ti doping content alters the microstructure of SiBCN ceramics. Nano-Ti addition promotes the formation of a porous structure within the ceramics and facilitates the growth of crystals such as TiC and carbon nanotubes, enriching the phase composition of the ceramics. Varying Ti nanoparticles doping contents alters SiBCN's electromagnetic wave absorption and loss capabilities. Compared to pure SiBCN ceramics, Ti nanoparticles doping confers higher electromagnetic parameters and lower reflection loss, and 10% Ti nanoparticles-doped SiBCN exhibits the optimum electromagnetic wave absorption performance. The incorporation of Ti nanoparticles optimizes the ceramic structure, with synergistic interactions among various crystals and structural components, thus enhancing the overall performance.
This study demonstrated that doping Ti nano-particles into SiBCN ceramic could enhance the ceramic dielectric loss and impedance matching qualities. Ti nano-particles enhanced the low-temperature crystallization property of SiBCN. The crystallinity and microstructure of SiBCN ceramics could be adjusted by varying the nano-Ti doping content. The ceramics heat-treated at 1000 ℃ could develop porous architectures, TiC, and crystalline phases such as crystalline carbon. Ti nanoparticles improved the electromagnetic wave attenuation properties of SiBCN. The formation of TiC and carbon nanotubes, along with the heterogeneous interfaces formed with the amorphous matrix, could boost the electromagnetic wave attenuation performance of SiBCN ceramics. The crystallinity of SiBCN ceramics and the presence of abundant atomic defects resulted in a significant polarization loss, thereby enhancing the ceramic's electromagnetic wave absorption capability. At Ti nanoparticles content of 10%, the RLmin value of SiBCN ceramics at 6.24 GHz achieved -44.5 dB, with an EAB as high as 3.43 GHz, indicating that adding Ti nanoparticles could effectively enhance the electromagnetic wave absorption capacity of low-temperature heat-treated SiBCN ceramics.
High-temperature vibration sensors are indispensable key components for the health detection of core equipment in fields such as aerospace and nuclear energy. The BiScO3-PbTiO3(BS-PT) system has attracted much attention due to its high Curie temperature (TC≈450 ℃) and excellent piezoelectricity (d33≈450 pC/N). However, the poor insulation properties of this material hinder its application in high-temperature vibration sensors because high electrical resistivity (ρ) and a long time constant (τ) are critical to prevent thermal runaway and ensure signal integrity. Manganese (Mn) doping is a commonly used modification method for piezoelectric ceramics. Previous studies on Mn-doped BS-PT were controversial regarding the valence state distribution and substitution positions of Mn ions, which could not be conducive to the design of high-temperature piezoelectric ceramics with the collaborative optimization of multiple electrical parameters. Therefore, this work was to clarify the defect chemical mechanism associated with manganese doping through refined structural characterization combined with electrical performance analysis, and to obtain the modified BS-PT piezoelectric ceramic components suitable for high-temperature vibration sensors.
0.365BiScO3-0.635PbTiO3-x% MnO2 (BSPT-x% MnO2, x=0.00, 0.01, 0.25, 0.50, 0.75, 1.00, 1.25, 1.50, 1.75, 2.00) ceramics were synthesized by a conventional solid-state reaction method. The powders were firstly calcined at 800 ℃ for 2 h and then sintered at 1050 ℃ for 2 h. The phase composition was analyzed by X-ray diffraction (XRD). The rietveld refinements were performed using a software named GSAS. The microstructure and elemental distribution were examined by scanning electron microscopy (SEM) equipped with energy-dispersive X-ray spectroscopy (EDS). The average grain size was estimated by a software named Nano Measurer. The Mn valence states were determined by X-ray photoelectron spectroscopy (XPS). For electrical measurements, poled samples (120 ℃, 5 kV/mm, 30 min) were used. The piezoelectric coefficient (d33) was measured by a model CAS ZJ-6A quasi-static meter. The electromechanical coupling coefficient (kp) was measured by a model Agilent 4294A impedance analyzer. The temperature-dependent dielectric properties were measured by a model Agilent E4980A LCR analyzer. The high-temperature DC resistivity (ρ) was measured by a model Keithley 6517B high-resistance electrometer. The in-situ d33 was measured by a model Julang TZFD-600 variable temperature quasi-static d33 measurement system.
The Mn doping mechanism and high-temperature performance of BS-PT ceramics are systematically clarified. The XPS results confirm the coexistence of Mn2+ and Mn3+. To quantitatively verify the substitution site, the rietveld refinement reveals a non-monotonic evolution of unit cell volume. Based on the EDS evidence of Sc segregation without Ti precipitation, Mn ions preferentially substitute for B-site Sc3+. The dominant aliovalent substitution introduces defect dipoles accompanied with strong local random electric fields, significantly enhancing a relaxor behavior, while triggering a "hardening" effect that reduces tanδ and εr. The decoupling of piezoelectric and dielectric properties is achieved in specific compositions due to the grain boundary effect compensating for the hardening effect, especially obtaining the optimal piezoelectric voltage constant (g33) at the component with x of 1.00. For high-temperature capabilities, the optimal composition (x=1.00) demonstrates a superior stability, with in-situ d33 variation remaining within 20% up to 400 ℃. The thermally stable defect dipoles effectively trap oxygen vacancies, leading to a high resistivity of 109 Ω·cm and an enhanced time constant of 0.072 s at 350 ℃. Consequently, the ceramic with x of 1.00 exhibits a high g33 of 0.012 V·m/N when evaluated at a unified service temperature of 350 ℃, which is 50% higher than that of the undoped counterpart. These results indicate that the modified ceramic achieves an optimal balance of sensitivity and insulation for high-temperature vibration sensors.
This work clarified the Mn doping mechanism in BS-PT ceramics. The results of correlative XPS, Rietveld refinement, and EDS analysis confirmed that Mn ions could preferentially substitute for B-site Sc3+. The dominant aliovalent substitution induced a hardening effect, while the recovery of d33 was dominated by grain size restoration. The optimal composition (x=1.00) exhibited a robust stability with d33 variation within 20% at 400 ℃. The thermally stable defect dipoles could obtain a high resistivity (109 Ω·cm) and time constant (0.072 s) at 350 ℃. Meanwhile, a superior piezoelectric voltage coefficient (g33) of 0.012 V·m/N was achieved at 350 ℃, which was 50% higher than that of the undoped counterpart, validating its potential for high-temperature sensors.
With the advancement of the era, the demand for ultraviolet photodetectors in environmental monitoring and communication security continues to grow, leading to increasingly stringent performance requirements. In this case, self-driven ultraviolet photodetectors emerge to meet the needs of energy conservation and device miniaturization. However, conventional self-driven ultraviolet photodetectors still face some challenges such as low efficiency in photo-generated carrier separation, poor photoresponse performance, and limited response speed. Ferroelectric thin films with a high remnant polarization can form a depolarization field that penetrates the entire bulk material, enabling an effective separation of internally generated photo-generated electrons and holes. This provides a promising solution to the aforementioned issues. Pb(ZrxTi1-x)O3(PZT) is a typical ABO3-type perovskite ferroelectric material. This material is widely used in ferroelectric memories, micro-electromechanical systems, and photodetectors due to its excellent ferroelectric, piezoelectric, and photoelectric properties. Extensive studies show that the composition significantly affects the crystal phase structure and ferroelectric properties of PZT thin films. However, its impact on the photoelectric performance requires a further systematic investigation. This work was to analyze the photoelectric characteristics of PZT thin films with different Zr/Ti ratios, in order to elucidate the influence of compositional modulation on the photoelectric effect.
Pb(ZrxTi1-x)O3 ferroelectric thin films with different Zr/Ti ratios were prepared by a sol-gel method. The selected precursors and solvents were high-purity lead acetate [Pb(CH3COO)2·3H2O], zirconium n-propoxide (C12H28O4Zr), and titanium isopropoxide (C12H28O4Ti) as sources for lead, zirconium, and titanium, respectively, glacial acetic acid as a chelating agent, and n-propanol as a stabilizer. Semitransparent gold electrodes were deposited on the surface of the thin films by a model VZZ-300 high-vacuum thermal evaporation system (VANNO Co., China) to fabricate self-driven ultraviolet photodetectors with an Au/PZT/FTO vertical structure. The crystal structure of the films was characterized by a model D8 Advance X-ray diffractometer (XRD, Bruker Co., USA). The surface roughness of the films was determined by an atomic force microscope (AFM, Bruker Dimension Edge Co., USA). The optical properties of the films were analyzed by a model UV-3600 Plus ultraviolet-visible-near-infrared spectrophotometer (UV-Vis-NIR, Shimadzu, Japan). The ferroelectric properties were measured by a model Precision LC II ferroelectric test system (Radiant Co., USA). The current-time (I-t) curves were obtained by a model Keithley 2400 source meter, with a 150 W ultraviolet-enhanced xenon lamp as a light source.
The XRD patterns indicate that the three prepared PZT thin films with different Zr/Ti ratios all exhibit a typical perovskite structure, and no diffraction peaks from impurity phases appear aside from those originating from the FTO substrate. As the Zr content increases, the surface morphology of the films transitions from elongated needle-like structures to island-like structures, and finally to wavy undulations. The lowest root mean square (RMS) roughness of 2.62 nm is obtained at a Zr/Ti ratio of 0.52:0.48. The remnant polarization first increases from 27.9 μC/cm2 (Zr/Ti=0.49/0.51) to a maximum of 33.2 μC/cm2 (Zr/Ti=0.52/0.48), and then decreases to 31.1 μC/cm2 (Zr/Ti=0.55/0.45) as the Zr content increases. A higher remnant polarization is beneficial to forming a stronger built-in electric field, thereby improving the separation efficiency of photogenerated carriers. The PZT films with different Zr/Ti ratios are all wide-bandgap semiconductors (>3.6 eV). As the Zr content increases, the bandgap widens from 3.60 eV to 3.68 eV, showing a blue-shift trend. When a negative poling voltage is applied, the depolarization field inside the PZT aligns with the built-in field induced by the interfacial Schottky barrier, synergistically enhancing the driving force for carrier separation and leading to a significant increase in photocurrent. For the sample with a Zr/Ti ratio of 0.52:0.48 at a poling voltage of -2 V, the responsivity and detectivity reach 3.2 mA/W and 0.33×1011 Jones, respectively. Even under a weak illumination of as low as 0.17929 mW/cm2, the device still generates a photocurrent of 1.02 nA, demonstrating the excellent detection sensitivity.
Pb(ZrxTi1-x)O3 ferroelectric thin films with different zirconium-to-titanium ratios (i.e., Zr/Ti=0.49:0.51, 0.52:0.48, 0.55:0.45) were fabricated by a sol-gel method, and self-driven ultraviolet photodetectors with an Au/PZT/FTO structure were constructed. The structural characterization revealed that all PZT thin films exhibited a pure perovskite phase with a good crystalline quality. The AFM analysis indicated that the film surfaces were smooth, dense, and displayed a uniform grain distribution. The ferroelectric property measurements further confirmed that all films with different Zr/Ti ratios showed characteristic ferroelectric hysteresis loops and possessed a high remnant polarization, having a maximum value of 33.2 μC/cm2 at Zr/Ti=0.52:0.48. The results of photoelectric tests demonstrated that the device based on this optimal composition exhibited stable and reproducible photocurrent responses. At a poling voltage of -2 V, its responsivity and detectivity were significantly enhanced. In summary, the rational adjustment of the Zr/Ti ratio could effectively optimize both the ferroelectric properties of PZT thin films and the photoelectric characteristics of the corresponding devices. This work could innovatively utilize the inherent bulk depolarization field of PZT ferroelectrics as a driving force to achieve an efficient separation of photogenerated electron-hole pairs. Moreover, it could provide a systematic optimization strategy from the perspectives of compositional design and polarization modulation, offering an effective material- and physics-based solution to overcome the key bottlenecks of low responsivity and detectivity in self-driven ultraviolet photodetectors.
Quartz ceramics (SiO2) possess unique properties such as low thermal expansion, excellent chemical stability, and outstanding dielectric performance, making them widely used in semiconductor manufacturing, optoelectronic devices, and high-frequency electronic components. Traditional sintering of quartz ceramics typically requires temperatures above 1000 ℃, which inevitably induces polymorphic transformations from α-quartz to β-quartz or cristobalite, hindering the preparation of single-phaseα-quartz ceramics. Recently, the cold sintering process (CSP) has emerged as a promising low-temperature densification route for ceramics, utilizing transient liquid phases to induce "dissolution-precipitation" or interfacial reaction mechanisms. However, for low-solubility ceramics such as quartz, CSP often fails to achieve full densification and crystallization due to insufficient dissolution kinetics and weak interfacial reactivity. The critical scientific problem addressed in this work is how to effectively trigger the amorphous-to-crystalline phase transition of low-solubility quartz at low temperature, thereby enabling the preparation of denseα-quartz ceramics.
This study systematically investigates the cooperative effects of transient solvent alkalinity, sintering temperature, and uniaxial pressure on the amorphous-to-α-quartz phase transition during CSP. A transient alkaline liquid phase is introduced to regulate interfacial reactions and crystallization kinetics, aiming to provide a theoretical basis and technical strategy for the low-temperature processing of low-solubility ceramics.
Amorphous mesoporous silica (SBA-15) powders were used as the starting material. The powders were homogeneously mixed with different transient solvent phases: deionized water (neutral), 5 mol·L-1 NH3·H2O (weak alkaline), and NaOH solutions of varying concentrations (0.5-10.0 mol·L-1, strong alkaline). Approximately 0.4 g of powder was thoroughly ground with the liquid phase in a mortar and then loaded into a 10 mm diameter steel die. Uniaxial pressures ranging from 200 MPa to 600 MPa were applied, while the sintering temperature was varied between 200 ℃ and 350 ℃. Heating was conducted at a rate of 15 ℃·min-1 and held for 40 min at the target temperature. After natural cooling, the sintered pellets were mechanically polished for further characterization.
The density of the cold-sintered ceramics was calculated by dimensional and weight measurements using a vernier caliper and electronic balance, and relative density was determined based on the theoretical density of quartz (2.2 g·cm-3). Phase composition and structural evolution were analyzed using X-ray diffraction (XRD, Cu Kα radiation, λ = 0.154 06 nm, 50 kV, 100 mA, scanning range 10 °-90 °, step size 0.01). Fourier-transform infrared spectroscopy (FTIR-ATR) was used to identify bonding characteristics and confirm phase transitions. Microstructural evolution and fracture features were observed by field-emission scanning electron microscopy (FE-SEM). The mechanical properties of the sintered ceramics were evaluated by Vickers hardness tests (3 kgf load, 10 s dwell), flexural strength using the modified small punch (MSP) method, and fracture toughness (KIC) calculated by the Anstis equation. Poisson's ratio and Young's modulus were determined by ultrasonic measurements.
This experimental design allows for a systematic investigation of how transient solvent alkalinity, temperature, and pressure cooperatively affect densification and amorphous-to-crystalline transformation during CSP of quartz.
The phase composition of the sintered bodies was strongly influenced by the type and concentration of transient solvent. Without a liquid phase or with neutral water, the sintered samples remained largely amorphous and exhibited low relative density (~80%). Weak alkaline NH3·H2O increased compaction and relative density (~92%) but failed to trigger phase transformation. In contrast, strong alkaline NaOH solutions (≥3 mol·L-1) effectively promoted the dissolution of Si-OH surface species, forming soluble silicate intermediates. These intermediates subsequently underwent reprecipitation and recrystallization under external pressure and temperature, leading to complete transformation into α-quartz at 300 ℃ and 500 MPa. XRD and FTIR confirmed the disappearance of the amorphous broad peak and the emergence of α-quartz characteristic double peaks at 798 cm-1 and 778 cm-1, indicating a complete amorphous-to-α-quartz transition.
A clear alkalinity-dependent phase transition sequence was identified: amorphous → keatite (0.5 mol·L-1 NaOH) → keatite +stishovite (1 mol·L-1) → keatite + α-quartz (3 mol·L-1) → α-quartz (≥5 mol·L-1). Simultaneously, relative density increased from 71% (no solvent) to 95.7% (10 mol·L-1 NaOH). SEM revealed that strong alkalinity produced well-defined grain boundaries and uniform microstructures, while weak or neutral conditions resulted in porous, poorly bonded networks.
The phase transition was also sensitive to sintering temperature and pressure. At 200 ℃, no crystallization occurred even at 600 MPa. Crystallization initiated at 250 ℃ and 300 MPa, and complete α-quartz formation occurred at ≥300 ℃ and ≥400 MPa. Increasing pressure facilitated particle rearrangement, pore elimination, and enhanced atomic diffusion at the interface, accelerating phase transition. A comprehensive temperature-pressure-phase diagram was established, clearly delineating the non-crystalline, partially crystalline, and fully crystalline regions.
Mechanical properties were strongly correlated with microstructure and phase composition. The α-quartz ceramics cold-sintered with 5 mol·L-1 NaOH exhibited a Vickers hardness of 5.1 GPa, Young's modulus of 67.8 GPa, fracture toughness of 0.98 MPa·m1/2, and flexural strength of (58 ± 7) MPa. These values represent increases of 30%, 40%, and 110% in hardness, modulus, and toughness, respectively, compared to the amorphous samples. The enhanced mechanical properties are attributed to the formation of well-bonded crystalline interfaces that enable efficient stress transfer and crack deflection, unlike the disordered amorphous structure.
This work demonstrates a controllable strategy to induce amorphous-to-α-quartz transformation in low-solubility silica ceramics through the regulation of transient solvent alkalinity during cold sintering. By introducing strong alkaline NaOH solutions (≥3 mol·L-1), the activation energy for crystallization can be significantly reduced, enabling complete transformation at 300 ℃ under 500 MPa. The critical crystallization threshold was identified at 250 ℃ and 200 MPa, and a detailed temperature-pressure-phase diagram was established to illustrate the transition pathways. The resulting ceramics achieved a relative density above 95% and exhibited excellent mechanical performance, including a Vickers hardness of 5.1 GPa, Young's modulus of 67.8 GPa, fracture toughness of 0.98 MPa·m1/2, and flexural strength of (58 ± 7) MPa. These results clearly indicate that alkaline regulation during CSP not only enables precise control of phase structure but also produces dense, mechanically robust α-quartz ceramics at dramatically reduced sintering temperatures. This approach provides both fundamental insights and practical guidance for the low-energy fabrication of advanced low-solubility ceramic components.
Ti-6Al-4V (TC4) titanium alloy is widely used in industrial and biomedical fields due to its excellent mechanical properties and biocompatibility. However, its inherently poor wear resistance significantly limits its further application. Plasma electrolytic oxidation (PEO) as a green and efficient method for in-situ fabrication of ceramic coatings with strong adhesion to the substrate, offering an excellent solution for surface protection of titanium alloys. However, conventional PEO coatings exhibit a porous outer layer composed mainly of high friction TiO2, resulting in insufficient wear and friction reduction performance. To overcome this limitation, incorporating MoS2 (a solid lubricant with a layered structure) can be introduced to the PEO coating to form a composite coating, which has been demonstrated as an effective approach to enhance its tribological properties. Although previous studies have confirmed the potential value of TiO2/MoS2 composite coatings in antifriction, most studies rely on high concentrations of MoS2 additives or prolonged treatment times, which often lead to particle agglomeration and high energy consumption. Even at lower concentrations, the friction coefficient remains high, and systematic studies on the influence of key process parameters, such as applied voltage are still lacking. Therefore, this study aims to systematically investigate the effects of different PEO voltages on the microstructure, chemical composition, and tribological properties of TiO2/MoS2 composite coatings under low MoS2 concentration and short processing time, so as to provide theoretical and practical guidance for the design and fabrication of high-performance wear resistant and antifriction coatings.
In this study, Ti-6Al-4V alloy was employed as the substrate. TiO2/MoS2 composite coatings were fabricated in a single-step process via PEO with incorporation of MoS2 nanoparticles. The applied voltage was varied at 400, 500 V, and 600 V. The influence of voltage on the coating surface morphology was characterized using scanning electron microscopy (SEM) and laser scanning confocal microscopy (LSCM). Localized chemical analysis of different regions on the coating surface was performed by energy dispersive spectroscopy (EDS) attached to the SEM. Phase composition was further determined by X-ray diffraction (XRD). Finally, the tribological properties of the coatings were evaluated using a ball-on-disk friction and wear tester.
The test results demonstrate that as the PEO applied voltage increases, the pore size, coating thickness, surface roughness, and deposited MoS2 content of the coatings all increase. Tribological tests on samples prepared at different voltages demonstrated that the coating produced at 500 V exhibited the lowest friction coefficient of approximately 0.2, representing a 69.2% reduction compared to the substrate, indicating excellent antifriction performance. In contrast, coatings prepared at 400 V and 600 V exbibited significantly higher friction coefficients of 0.75 and 0.82, respectively, and suffered from severe adhesive and abrasive wear. The primary reasons for this behavior are as follows: At the lower voltage (400 V), the coating thickness is thin and the MoS2 content is insufficient to provide effective lubrication. During the running-in stage, the coating lacks adequate capacity to accommodate wear debris, leading to inadequate debris removal. This results in pronounced abrasive wear, rapid penetration of the coating, and direct interaction between the substrate and the counterface, thereby increasing the friction coefficient. At the higher voltage of 600 V, although the coating thickness and MoS2 content increase substantially, the surface roughness rises significantly ((4.7 ± 0.3) μm). This leads to the generation of large, coarse debris during the initial running-in stage. Before the coating can effectively accommodate these debris particles, they cause rapid spallation of the coating, generating even more debris and accelerating wear. Under these conditions, the MoS2 particles embedded in the outer layer fail to provide any meaningful lubrication, and the coating is quickly worn through, resulting in a sharp increase in the friction coefficient. At the applied voltage of 500 V, the coating exhibits moderate thickness and surface roughness, maintaining adequate coating thickness and MoS2 content without excessive surface roughness. The friction and wear mechanism of the TiO2/MoS2 composite coating under this voltage can be elucidated as follows: The inherent porous outer layer of the PEO coating undergoes initial smoothing of surface asperities during friction, generating wear debris containing embedded MoS2 particles that fill surface depressions and inherent pores. With continued sliding, the MoS2 particles within the debris gradually spread across the contact interface. Owing to their unique two-dimensional layered structure, these particles undergo interlayer sliding under shear stress, forming a continuous surface film with excellent lubricating properties. Furthermore, the porous structure of the coating not only accommodates wear debris but also functions as a reservoir for MoS2 particles, enabling continuous replenishment of lubricant to areas where the surface lubricating film becomes locally depleted, thereby achieving remarkable self-lubricating performance.
At the optimized voltage of 500 V, the TiO2/MoS2 composite coating exhibits a moderate thickness ((28.0 ± 0.6) μm) and surface roughness ((3.0 ± 0.2) μm), along with a relatively high MoS2 content. This combination results in the lowest friction coefficient of 0.2, representing a 69.2% reduction compared to the uncoated Ti-6Al-4V substrate; During the friction process, MoS2 particles embedded in the TiO2/MoS2 composite coating are progressively exposed under shear stress and undergo interlayer sliding. This leads to the formation of a lubricating film on the wear track, which provides effective self-lubrication and significantly enhances the tribological performance of the Ti-6Al-4V alloy.
With the continuous improvement of aero-engine thrust-to-weight ratio and turbine inlet temperature, the performance limitations of conventional superalloys become increasingly prominent. SiCf/SiC ceramic matrix composites (CMCs) can be core candidate materials for hot-section components due to their excellent high-temperature mechanical properties and low density. As a key technology to realize the engineering application of CMCs, compatible abradable/environmental barrier coatings (A/EBCs) that can simultaneously achieve gas path sealing, high-temperature protection and abradable performance become a research focus in the field of advanced aero-engine sealing technology. This review represents the research progress of such coatings from three dimensions, i.e., material design, microstructural regulation, and performance evaluation, while analyzing key technical challenges and development trends. In terms of material system design, conventional yttria-stabilized zirconia (YSZ) abradable coatings suffer from thermal expansion mismatch with SiCf/SiC CMCs, which are prone to failure, while conventional solid lubricants undergo oxidative degradation at > 1200 ℃. It is urgent to develop new matrix materials with a high thermal stability, a water vapor-oxygen corrosion resistance and a thermal expansion compatibility. Multi-layer structure is the main design to realize functional synergy, and the interface matching and thermal expansion adaptability between layers are a key to the service durability. The introduction of negative thermal expansion materials provides an idea to solve the mismatch problem. In addition, the construction of material system matching for multi-layer coatings and the compatibility analysis of interlayer interfaces/multiphase interfaces also become important aspects in the design of abradable/environmental barrier coating systems.
In the aspect of microstructural regulation, improving porosity is a main way to obtain excellent abradability, but there is a prominent contradiction among abradability, erosion resistance, corrosion resistance and thermal stability. Excessive or uneven porosity, as well as high-temperature sintering and closure, will lead to the performance degradation and early failure. The core challenge is to realize the precise regulation of multi-scale pore structure and the multi-performance synergy balance. In terms of performance evaluation, the existing test devices have high cost and poor universality, and it is difficult to simulate the real multi-field coupling service environment. The lack of perfect preparation and evaluation standards restricts the engineering and standardized development of CMC-compatible coatings. Finally, the development trends of A/EBCs are prospected, providing a reference for the research and development of high-temperature sealing technology and coating system for advanced aero-engines.
In summary, with the increasing service temperature of aero-engines, the abradable/environmental barrier coatings (A/EBCs) that match SiCf/SiC ceramic matrix composites (CMCs) become a key research direction. This review represents the research progress of A/EBCs in material design, microstructural regulation and performance evaluation, and points out that the current challenges mainly include thermal expansion mismatch between conventional coating materials and CMC substrate, poor high-temperature stability of lubricants, difficult balance between multi-scale pore structure and multi-performance, and lack of standardized evaluation systems and test standards suitable for multi-field coupling service environment. In the future, the research and development of A/EBCs should focus on the multi-objective synergistic design of material composition, multi-scale microstructure and performance evaluation system. It is necessary to strengthen the analysis of failure mechanism under multi-physical field coupling environment, develop new high-temperature stable matrix and lubricant materials, realize the precise regulation of multi-scale pore and interface structure, and establish a standardized preparation and performance evaluation system. Through the breakthrough of the above key technologies, the comprehensive performance and service durability of A/EBCs will be effectively improved, so as to promote the leapfrog development of high-temperature sealing technology and provide an important support for the performance improvement of next-generation aero-engines.
ZrB2-based multiphase ceramics are representative ultra-high temperature ceramics (UHTCs). Their service temperature significantly exceeds the sintering temperature, often requiring substantial amounts of SiC as a sintering aid to achieve the densification and enhance the oxidation resistance. The transition metal carbides (MCs) are superior sintering aids for UHTCs, effectively removing the oxygen-impurity and improving high-temperature strength. From some projects supported from the National Natural Science Foundation of China, our studies focus on the effect of MC on controlling the multiphase microstructure of UHTCs. The results obtained reveal the reactive-sintering mechanism engaging the high-viscous liquid-phase and explore the mutual-solution behavior in multiphase ceramics along with the structure-property relationship. The quantitative characterization for microstructures indicates the dominance of bora-carbide sintering-melts on reactive-sintering and densification, and on regulating the multi-level evolution of high-solution microstructures. MC additives are transformed into ZrC grain boundary phases via the sintering-melt, and its exchange-reaction with the primary phase governs the multiphase relationship. The melt as a transient liquid enables a bi-solubility of M to create prevalent core-rim structures. In the later stages of sintering, ZrC second-phase precipitates with a higher solubility of M.
The multi-levelled control of multiphase microstructures by the reactive-melt is analogous to "dissolution-reprecipitation" process for liquid-phase sintering in the transformable microstructures of silicon-based ceramics, with silicate-melts and glassy phases at grain boundaries. In contrast to the monolithic ceramics of high-entropy MB2 and MC, the multi-levelled solid-solutions and the associated multiphase microstructures of MⅠB2-MⅡC UHTCs offer ample and novel routes for comprehensive control, better optimization and further enhancement in high-performance UHTCs. The coherent hetero-interfaces created from the multi-levelled solutions via solid-state phase-separations and their interconnected dislocation networks can further improve the high-temperature strength, and those phase-boundaries, grain-boundaries, and solute-segregates allow a precise control over the multiscale semi-coherent microstructures. The research on this synergistic evolution of intergranular phases and sintering-melts at high temperatures along with the multiphase transformation has a promising potential for future advancements in ceramic genomes and levelled structure-property relationship for multiphase UHTCs governed by solid-solutions as enthalpy-regulation.
Continuous silicon carbide fiber reinforced silicon carbide ceramic matrix composites (referred to as SiCf/SiC composites) become the preferred high-temperature and lightweight thermal structure materials for high thrust-to-weight ratio aero engines due to their excellent high-temperature properties. However, their poor high-temperature oxidation and corrosion properties limit their long-life use. It is effective to improve the oxidation and corrosion properties of SiCf/SiC composite matrix through matrix modification, and the commonly used modified materials mainly include self-healing components, network intermediate oxides and rare-earth silicates.
The self-healing components form the liquid phase of B2O3 or borosilicate glass phase in the process of oxidative corrosion that has a certain fluidity and viscosity at a high temperature, which can fill the cracks and holes in the matrix. The volume expansion caused by oxidation makes the small defects heal when the oxidizing medium diffuses in the cracks as the oxidation phase, which can effectively block the diffusion of the oxidizing medium to the key areas that are easy to oxidize such as fibers and interfaces, thus enhancing the oxidation resistance of the material and extending its service life. The network intermediate oxide can absorb the "free oxygen" in the borosilicate glass melt and change its coordination from [MO6] to [MO4], reconstructing the silicate network damaged by water vapor erosion and maintain its integrity, and significantly improving the stability of the self-healing glass phase under high temperature water vapor conditions and the oxidation and corrosion properties of composites. Rare-earth silicate itself has excellent antioxidant corrosion properties, and the rare-earth elements migrate to the near surface of the matrix to form an antioxidant layer during the oxidative corrosion process, which inhibits the penetration of oxidative corrosion medium into the matrix and the reaction between borosilicate glass and water vapor, reduces the generation of gaseous substances, and slows down the oxidative corrosion of the matrix to a certain extent.
There are two main ways to introduce modified materials into the matrix, i.e., one refers to the direct introduction of antioxidant corrosive materials without changing their phases during use, such as directly introducing rare-earth silicates into the matrix, and another refers to the introduction of the precursor of the modified material or substances containing modified elements into the matrix, and the target modified material is obtained through chemical reactions during the oxidative corrosion process, usually in this way the introduction of self-healing components and oxidation corrosion phases into the matrix. In addition, the synthesis process of modified materials mostly adopts CVI, PIP, RMI, SI, etc., and their advantages and disadvantages of different modification processes are different. For instance, the preparation temperature of CVI process is low, but the densification cycle is long and the cost is high. The RMI process is simple, the cycle is short, and the composite material with a high density is prepared, but the melting temperature is high, which is easy to heat damage to the fiber and interface. Besides a single process, composite processes are mostly used to achieve complementary advantages, introducing modified materials into the matrix and realizing the densification of composite materials.
It is effective to introduce self-healing components, network intermediate oxides and rare-earth silicates into the SiCf/SiC composite matrix to fill the pores and cracks of the material via generating self-healing components during the oxidative corrosion process, and forming a dense oxide layer on the surface of the material to resist further erosion by the oxidizing medium, thus improving the water and oxygen corrosion resistance of the composites. However, there are still some challenges. Firstly, the research on the oxidation corrosion mechanism of composite materials is still in-depth, and there is a lack of data on oxidation kinetics, oxidative corrosion rate and oxidative corrosion depth, and the basic research on the damage evolution mechanism of materials in different environments is still relatively weak. It is thus necessary to construct a complete and reliable performance database of SiCf/SiC composites modified with different substrates, clarify the oxidative corrosion damage mechanism, and provide design parameters and theoretical support for the practical application of composites. Secondly, the effective temperature range of a single modified substance to improve the oxidative corrosion performance of composites is limited. The temperature range of B group is below
1000 ℃, and the temperature range of Al group is 1000-1300 ℃. The synergistic effect of multiple modification strategies is explored via introducing multiple modified substances into the matrix of composites at the same time. It is expected to achieve the oxidation and corrosion properties of SiCf/SiC composites in a wide temperature range and achieve a long-life cycle protection. Finally, it is also worth to develop new preparation processes, such as nano-infiltration and transient eutectic (NITE), or use hybrid processes to achieve material densification and improve the performance of SiCf/SiC composite substrates while modifying them.
The active-matrix light-emitting diodes (LEDs) array is a main development direction of the next-generation display technology, which requires high efficiency, wide color gamut, high contrast, high resolution, fast response, and cost-effectiveness. Perovskite CsPbX3 nanocrystals emerge as promising candidates, offering tunable emission wavelength, remarkable photoluminescence quantum yields, cost-competitiveness, and integration with diverse solution-based pixilation methods. Based on these unique properties from lead halide perovskite and nanomaterials, CsPbX3 nanocrystals demonstrate a formidable potential for active-matrix LEDs. However, the integration of perovskite LEDs with active-matrix remains a challenge. The efficiencies of both red and green perovskite LED have exceeded 28%, approaching the theoretical limit of light out-coupling efficiency for planar LED. The existing efficiency of sky-blue perovskite LED reaches 20%, while the efficiency of pure-blue perovskite LED is still lagging. Thus, improving the efficiency of pure-blue perovskite LED becomes imperative to realize full-color display. In addition, the slow electroluminescence response time caused by ion migration in perovskite under an electric field is also a critical issue, which is a limiting factor for the development of high-refresh-rate active-matrix display using perovskite LEDs.
To enhance the device performance of red, green and blue quantum dot LEDs, it is crucial to control the surface structure at the nanoscale of metal halide quantum dots. Previous extensive studies carried out on the atomic composition of the surface, the types and coordination modes of surface ligands, ligand density and developed various surface reconstruction strategies and ligand application paradigms to improve the quality of metal halide quantum dot crystals and the integrity of the surface lattice. This review systematically demonstrates recent research achievements, summaries the principles and ligand functions of different reconstruction strategies, and represents single-color demo of quantum dot LEDs integrated with active-matrix, providing a reference for the further development of full-color active-matrix displays based on metal halide quantum dots.
In this review, we summary various strategies for surface reconstruction of quantum dots, discuss the selection and design principles of surface and ligands for quantum dots applied in electroluminescence, and finally represent recent research progress in the integration of lead halide and its quantum dots with active-matrix displays. To further promote the realization of efficient full-color active drive LEDs, a key interim goal in the next step is to break through the pixelization technology for lead halide quantum dots, thereby achieving the integration of red, green, and blue colors onto the active-matrix TFT backplane simultaneously. Many scientific and technical issues need to be solved in this process. For instance, how to ensure that the morphology and photoelectric performance of the lead halide quantum dot film are not damaged during pixelization. The need for high resolution means that thousands of pixel points should be arranged very closely, having high requirements for the precise positioning of pixelization technology. In addition, avoiding color crosstalk caused by ion exchange between pixel points is also a technical problem that must be solved due to the easy ion exchange of halogen ions.
The Faraday effect is one of the magneto-optical phenomena and refers to the conversion of linearly polarized light passing through a magnetic material into elliptically polarized light with the main axis-containing polarization plane rotated around the propagation vector. The angle by which the polarization plane is rotated, i.e., the Faraday rotation angle, is an important parameter determining the applicability of magnetic materials in devices such as electric-current and magnetic-field sensors, optical isolators, and optical circulators. Since the Faraday effect deals with a transmitted light, the transmittance of the magnetic materials is another important factor for applications. Thus, the materials are required to show a great magneto-optical figure of merit, that is defined as Faraday rotation angle or Verdet constant divided by absorbance or optical absorption coefficient. Here, the Verdet constant is defined as the Faraday rotation angle divided by external magnetic field and light path length inside the magnetic materials. It is well known that single crystals of garnet-type ferrites such as Y3Fe5O12 and (Gd,Bi)3Fe5O12 exhibit a large Faraday effect and a low optical absorption in the infrared region, especially in a wavelength range from 1.3 μm to 1.5 μm, and that they are effectively utilized as an optical isolator for optical telecommunications. However, compared to the garnet-type ferrites in the infrared region, magneto-optical materials with the superior performance, are lacking in the visible to ultraviolet region. Hence, the development of such materials is still in progress.
Oxide glasses rich in rare-earth ions exhibit a great Faraday effect, especially in the visible to ultraviolet range. Although these glasses feature magnetizations smaller than those of ferro- or ferri-magnetic oxide crystals such as abovementioned Y3Fe5O12 because the rare-earth-containing glasses are usually paramagnetic at room temperature, the transmittance of these glasses notably exceeds that of ferrite crystals in the visible to ultraviolet range. In addition, oxide glass has an advantage that it is feasible to tune continuously the composition so that optimized properties are attained and to fabricate large-sized and specific-shaped materials. In addition to the paramagnetic glasses, the Faraday effect of diamagnetic glasses is intensively investigated as well. The magnetization of diamagnetic glasses is further smaller than that of paramagnetic glasses, but the Faraday rotation angle or the Verdet constant of diamagnetic glasses is almost independent of temperature. This is an advantageous point of diamagnetic glasses, which cannot be realized in ferro-magnetic, ferri-magnetic, and para-magnetic materials. Furthermore, for wide-band gap oxide glass like SiO2 glass, which is diamagnetic, the Faraday effect can occur even in a very short wavelength range such as the deep and vacuum ultraviolet.
This review represents recent development on oxide glasses exhibiting large Faraday rotation. The macroscopic and microscopic mechanism of the Faraday effect are explained. The microscopic mechanism is very important to select magneto-optically active elements and to design glass compositions.Also, the Faraday effect of diamagnetic glasses is described. Heavy-metal oxide glasses and sulfide glasses are intensely exploited because the magnetic susceptibility of diamagnetic materials depends on the constituent atoms (ions) and the susceptibility is proportional to the squared atomic (ionic) radius and the number of electrons contained in the atom (ion). The Verdet constants of these glasses are summarized. The applications of diamagnetic glasses are briefly mentioned.
Subsequently, the Faraday effect of paramagnetic oxide glasses containing large amounts of rare-earth ions is reviewed. The pioneering work in this field has been carried out in the mid-1960s, showing that some ions like Ce3+, Pr3+, Tb3+, Dy3+, and Eu2+ give rise to larger Verdet constants in the visible range. A description is given to explain why these rare-earth ions exhibit larger Faraday effects than other ones. Recent researches seem to mainly pay attention to Tb3+-rich oxide glasses, for which higher concentrations of Tb3+ ions simply enhance the Verdet constant. In particular, Tb3+-rich oxide glasses fabricated via containerless processing, which is an emerging method and effective to expand the glass-forming region, showing the larger Verdet constant than single-crystalline Tb3Ga5O12 used as a commercially available optical isolator in the visible range. Furthermore, EuO-based amorphous oxides that have an unexpected ferromagnetism exhibit rather large Faraday effect.
In addition to the abovementioned diamagnetic oxide glasses and rare-earth-rich oxide glasses, a brief review concerns the Faraday effect of oxide glasses containing large amounts of 3d transition metal ions as well as glass-ceramics comprising ferro- or ferri-magnetic nano-sized crystalline particles embedded in transparent glass matrices.
The Faraday effect was discovered 180 years ago, but this phenomenon has been still utilized for practical applications as mentioned above. In particular, Tb3+-rich and Eu2+-rich oxide glasses are important for both fundamentals and applications. The Tb3+-rich glasses show a high transparency even in blue to ultraviolet region, so that the magneto-optical figure of merit is large enough to apply for an optical isolator. The Eu2+-rich glasses are ferromagnetic, so that they notably show a large Faraday effect. A new technique of glass formation such as containerless processing is effective to produce new glass compositions with further higher concentrations of rare-earth ions that are expected to exhibit a larger Verdet constant. Besides, the possible enhancement of Faraday effect based on plasmonics and Mie-tronics, i.e., the usage of localized surface plasmon resonance of metal nanoparticles and the Mie resonance of dielectric nanoparticles to increase the Verdet constant, becomes an important subject in the near future. With the development of high-power lasers, the demand for optical isolators that can operate in a wide wavelength range must increase. The oxide glasses have a promising application in such fields.
Tremendous advances in high-speed communications technologies have enabled modern services, including live 4K video streaming, real-time remote surgery, artificial intelligence (AI), the Internet of Things (IoT), virtual reality (VR), cloud storage, and social media. The further development of these digital platforms will inevitably require increased data transmission rate, which significantly exceed the current capabilities of existing high-speed communications systems. To meet the ever-growing data traffic, it is necessary to develop and implement new advanced solutions. Multi-wavelength transmission technology is considered one of the most promising approaches, which can potentially increase a bandwidth of transmission data over optical fiber systems by utilizing an extended range of wavelengths (from O- to U-band), where the optical loss of conventional single-mode fiber is below 0.2-0.3 dB/km. However, the success of this approach depends on the development of new amplification technologies, as traditional optical amplifiers based on fibers doped with rare earth ions, especially Er3+ ions, are inherently incapable of providing effective amplification beyond the C+L telecom bands. This has spurred research into promising amplification media, which began more than 20 years ago.
Bismuth (Bi)-doped fibers (BDFs) are a unique active medium suitable for optical amplifiers and lasers operating in a spectral range of 1.15-1.78 μm. The progress achieved in the development of BDFs and optical devices based on them gives hope that multi-band technologies capable of operating over the entire available spectral range can be successfully implemented in the near future. This is confirmed by the presence of commercially available devices developed by a number of telecom companies, as well as the start of implementation of bismuth-doped fiber amplifiers (BDFAs) for O-, E-, and S-band data transmission over optical communication systems. However, the progress achieved in the development of BDFA and BDF lasers was due not only to the solution of applied problems, but also to a deeper understanding of the fundamental principles of formation of bismuth active centers (BACs) and their physical nature. This review presents the main achievements in terms of optical characteristics of Bi-doped materials (crystals, ceramics, bulk glasses and optical fibers) and devices developed using these materials. This highlights that the structure and chemical composition of the glass matrix strongly influence the resulting optical properties of these media. Some fabrication strategies such as the modulation of topological order, coordination engineering, smart confined doping, and direct cluster control, and novel approaches for performance analysis (for example, "hidden potential") of BDFs are emphasized and discussed. The peculiar properties of bismuth active centers (BACs), in particular, optical anisotropy and "dark precursors", characterizing their structure and possible process leading to their formation are considered. Also, this review evaluates novel designs of BDFs, especially, heterogeneous glass-core fibers, which can be used for solution of the practical problems. For instance, such designs can be useful for developing a broadband flattop optical amplifier with adopted characteristics. In addition to bismuth-doped materials, this review includes the mainstream results in BDFAs for advanced optical technologies, summarizing the obtained results over two decades. Despite the significant progress the prospects for commercial production of BDFs remain uncertain that primarily due to difficulties in the reproducibility of Bi-doped fiber parameters and the high level of unsaturable loss in highly Bi-concentrated fibers. Addressing these challenges is essential to advancing commercialization and ensuring rapid deployment of this technology.
Bismuth-doped fibers (BDFs) have already proven themselves as active materials that can be used to develop optical devices with unique characteristics in previously inaccessible spectral ranges. Optical amplifiers based on these active fibers exhibit high gain and low noise across all telecommunication spectral bands (from O- to U-band), while BDF-based lasers offer the benefits of high efficiency and wide wavelength tunability. However, existing research still faces significant challenges in achieving a reliable technology for reproducing the parameters of BDFs, as well as in fabricating optical fibers with increased Bi concentrations and low unsaturable losses. Developing a high-gain, ultra-wideband amplifier that can be effectively integrated into existing communication systems remains a challenge. Future research should focus on balancing cost, energy efficiency, and device performance, which can be partially addressed by optimizing the BDF design and the device itself. All of this is necessary to meet the growing demand for high-speed data transmission over fiber-optic communication systems, which is crucial in the context of rapidly evolving artificial intelligence technologies. In this regard, the ability to utilize all available telecommunications bands appears very promising. We believe that progress in this area will undoubtedly lead to the development of optical communication systems with significantly increased bandwidth, where bismuth-doped optical amplifiers are key components. Moreover, thanks to ongoing advances in optical materials and process technology, bismuth-doped fiber technology can pave the way for efficient, reliable, and scalable solutions for next-generation fiber-optic systems.
Abstract The downstream glass industry in South Korea exhibits a distinctive structure compared with that of other non-Asian countries, as its semiconductor and display sectors are tightly integrated with the glass materials supply chain. In this review, the distinct features of glass-related industrial research and development in South Korea are addressed by taking two representative applications of glasses, i.e., glass core substrate for semiconductor packaging applications and ultra-thin glass for use as cover window of flexible display modules. In the case of glass core substrate and glass interposer, the inherent brittleness of glassy materials imposes constraints across the process flow, requiring precise control over laser irradiation, chemical etching, redistribution layer formation, and singulation. Ultra-thin glass needs to be durable during repeated deformations, so that its thickness is typically on the order of several tens of micrometers. At such thickness levels, resistance to mechanical deformations becomes a primary concern, and therefore processing steps from cutting, chamfering, and healing to chemical strengthening play a decisive role in determining mechanical reliability and optical clarity of ultra-thin glass. Flexible display devices with other form factors featuring multi-foldable, slidable or rollable capability would be realized along with advancement of processing technologies associated with ultra-thin glass.
With an emphasis on the application-oriented research activities directly or indirectly related to glass materials led by South Korean universities, four different topics are introduced in this review: 1) a thermodynamic database for glass-forming systems, 2) mold flux systems used in steel casting, 3) glasses doped with quantum dots and/or perovskite nano-crystals, and 4) chalcogenide glasses for thermal imaging. For each topic, recent advances are described in conjunction with their basic concepts and future perspectives. The CALPHAD (CALculation of PHAse Diagrams) thermodynamic database for glass-forming system and glassmaking process has been actively developed to assist glass research and the manufacturing process. In addition, a multi-component diffusion model for glass systems is being actively studied for various kinetic simulations. Recent research focuses on the expansion of the database to address key issues relevant to the decarbonization of the glassmaking process such as water solubility in glass, new redox agents, refractory wear in glass melting furnace, and electrode materials for an electric melting furnace. However, the limited availability of phase diagram and thermodynamic data pose challenging issues for the database development relevant to the decarbonization process.
In order to meet the demands for advanced glass lubricants for continuous casting of steel, investigations of structural understandings and their effects on non-Newtonian rheology, thermal properties, and glass forming ability are being actively pursued. In particular, application of mixed alkali effect and Mie scattering is believed to be an effective design principle to enhance lubrication without deteriorating heat transfer controlling ability. In consideration of the necessity of increasing scrap recycling to achieve carbon neutrality during steel manufacturing, further investigations should be done on rheological behavior of supercooled silicate glass lubricant melts in order to mitigate the cracking on continuously cast steels with a greater number of accumulated impurities.
Quantum dots and perovskite nanocrystals are still widely studied for next generation color converters or phosphoric materials for high picture quality displays including micro-LED display and anti-counterfeit applications, thus offering high chances for robust quantum dot or perovskite nanocrystal embedded glasses. However, several issues such as sub-micron sized glass powders with stable PL-QY, Pb-free perovskite nanocrystals, and glass materials for direct driving LED remain as challenging issues for their future applications.
The thermal imaging market is expected to steadily expand with a conspicuously steep inflection arising in the automobile industry caused by the regulations mandating employment of the autonomous emergence braking system. It is noteworthy that the cost of LWIR image sensors based on microbolometer arrays is decreasing rapidly to meet the demands of the automotive industry, and in this regard a group of well-qualified chalcogenide glasses will be promising as molded lenses for the high-resolution thermal cameras. Specifically, those chalcogenide glasses consisting of environmentally less harmful and relatively cheaper constituents would be preferred in the civilian sectors.
Across diverse application domains, glass materials are engineered to meet increasingly stringent criteria with regard to performance, reliability, and sustainability. It is worth mentioning that the most advanced display modules and semiconductor chips are currently manufactured mostly in East Asia. This geographic imbalance provides unique opportunities and challenges for both of the glass industry and academia. New applications such as ultra-thin glass for flexible display modules and glass core substrate for semiconductor packaging will present unprecedented functionalities and benefits to glass materials.
The issue of electromagnetic pollution has become increasingly severe with the development of the electronic communication technology. The excessive electromagnetic waves pose risks to the national security and the human health in daily life. Consequently, wave-absorbing materials have gradually garnered public attention. Biomass, with its inherent network structure, can be used to produce porous carbon for addressing electromagnetic pollution. Among various biomass sources, coconut shells are widely distributed in China and have long been treated as agricultural by-products or waste. Recycling and utilizing coconut shells to prepare wave-absorbing materials not only helps mitigate electromagnetic pollution but also offers a new approach for the high-value application of agricultural by-products such as coconut shells.
The experimental materials included coconut shells purchased from Hainan Wenchang Coconut Shell Co., Ltd.. Potassium hydroxide (KOH), calcium carbonate (CaCO3), hydrochloric acid (HCl), and paraffin wax (C25H52) purchased from Shanghai Titan Scientific Co., Ltd. The coconut shells were processed into 1-2 cm pieces, cleaned, and dried at 80 ℃ for 24 h. The dried pieces were then ground into powder using a pulverizer and sieved through a mesh with an aperture of 250-300 μm. The coconut shell powder was mixed with CaCO3 and KOH at mass ratios of 1.0∶1.0∶0.5, 1∶1∶1, 1∶1∶2, and 1∶1∶3, respectively. The mixtures were uniformly ground in a pulverizer to obtain alkalized coconut shell powder, which was subsequently dried. The dried alkalized powder was placed in a tube furnace, which was purged with nitrogen gas (N2), and then carbonized at 700 ℃ for 2 h. The resulting product was neutralized with hydrochloric acid (HCl) under magnetic stirring for 12 h, washed with deionized water until neutral, and finally dried at 80 ℃ for 24 h , then the coconut shell-based porous carbon was obtained.
In this study, coconut shell was utilized as the carbon source, based on its inherent multi-level network structure and high carbon content. Using KOH and CaCO3 as dual activators, a one-step carbonization method was employed to prepare coconut shell-based carbon wave-absorbing materials with superior microwave absorption performance. Compared to pure coconut shell carbon and coconut shell carbon activated solely with an equal mass of KOH, the sample prepared with dual activators exhibited more uniform surface pore distribution and hierarchical structure. This specific structure played a critical role in enhancing the electromagnetic wave absorption performance. Consequently, the dual-activator method offered a novel approach for preparing porous carbon materials with complex three-dimensional micro/mesoporous structures. At 700 ℃, the gradual addition of activator resulted in enlarged pores and increased defects in the porous carbon structure, ultimately causing pore collapse. Higher activator concentrations led to larger pore diameters, which reduced electromagnetic wave reflection efficiency and consequently diminished microwave absorption performance.
A coconut shell-based porous carbon material with excellent wave-absorbing performance was successfully prepared via a one-step carbonization method combined with a dual-activator (KOH and CaCO3) activation process. By adjusting the mass ratios of KOH to CaCO3, the pore structure of the resulting carbon material was modulated, leading to varied electromagnetic wave absorption properties. The optimal absorption performance was achieved under the conditions of a carbonization temperature of 700 ℃ and a mass ratio of coconut shell powder : CaCO3∶KOH = 1∶1∶1. The material obtained under these conditions exhibited a minimum reflection loss (RLmin) of -45.79 dB at a sample thickness of 5.0 mm and a frequency of 5.12 GHz. This study utilized a simple one-step carbonization process to produce effective wave-absorbing materials with abundant coconut shell waste, providing valuable theoretical guidance for the development of high-performance absorbers and significantly broadening the application prospects for biomass-derived wave-absorbing materials.
With the continuous pursuit of higher efficiency and larger thrust-to-weight ratio in aero-gas-turbine engines, the turbine inlet temperature has already exceeded 1300 ℃, imposing increasingly stringent requirements on the thermal resistance and protective capability of hot-section structural materials. Environmental barrier coatings (EBCs) have become a crucial technology to ensure efficient and reliable service of ceramic matrix composite (CMC) turbine components under such extreme working conditions. However, the service environment of EBCs is exceptionally complex. Coatings are continuously exposed to corrosive gaseous species within combustion products, among which the ingression and reaction of molten calcium-magnesium-aluminum-silicate (CMAS) deposits represent one of the most detrimental degradation mechanisms.
To mitigate CMAS-induced deterioration, numerous strategies have been proposed, including compositional modification (doping, high-entropy ceramics), structural design optimization (multilayer or graded coatings), and surface engineering (laser or ion beam treatments). Although these approaches can improve corrosion resistance to some extent, most of them inevitably alter the coating chemistry or structural system, which tends to induce thermal expansion mismatch with the substrate and promotes premature failure during thermal cycling. Therefore, how to enhance CMAS-corrosion resistance while maintaining thermomechanical compatibility remains a critical challenge. Laser glazing (LG) is a surface-modification technique that locally melts and rapidly solidifies the coating surface to form a dense glaze layer. It improves surface compactness and seals microdefects without altering the coating composition, thereby presenting a promising method for improving CMAS-corrosion resistance. In this work, laser glazing is introduced to enhance the CMAS-resistance of EBCs, and the CMAS-corrosion behavior together with the underlying improvement mechanisms are systematically investigated.
SiC ceramic substrates were purchased from Fuzhou Pengkun Optoelectronics Co., Ltd. The samples were cylindrical (diameter 25.4 mm, thickness 3 mm) and mechanically grit-blasted prior to coating deposition. Yb2Si2O7/Si (YbDS) EBCs were deposited on the substrates by atmospheric plasma spraying (APS). Commercial Yb2Si2O7 and Si powders (Shanghai Shuitian Materials Technology Co., Ltd.) were used, and the bond coat consisted of 90% (in mass fraction) Si and 10% Yb2Si2O7. A picosecond ultraviolet pulsed-laser system was subsequently applied to modify the surface microstructure of APS YbDS coatings. Four sets of parameters (L1-L4) were obtained by adjusting the laser power (6 W or 20 W) and scanning speed (100-300 mm/s). CMAS bulk material was synthesized by high-temperature melting. CMAS powder was mixed with ethanol and uniformly brushed onto the coating surface, followed by drying to achieve a coating mass of 5 mg/cm2. The coated samples were exposed at 1350 ℃ for 10, 60 h, and 120 h. After corrosion, the evolution of microstructure and phase composition was analyzed to reveal the degradation behavior.
The APS-prepared YbDS coating exhibited a surface roughness of ~3.7 μm and a porosity of ~4.87%, with typical APS defects such as pores, unmelted particles, and microcracks. After laser glazing, four modified surfaces were obtained. Among them, sample L2 demonstrated the most favorable structural morphology and was selected for subsequent corrosion tests. The L2 coating showed a reduced surface roughness of ~1.824 μm and a homogeneous, dense glaze layer of ~9.6 μm thickness. Moreover, the glazed surface phase completely transformed from Yb2Si2O7 to Yb2SiO5. During CMAS corrosion, the YbDS coating surface was continuously covered by a loose mixture of Ca2Yb8(SiO4)6O2 and CMAS residual glass. In contrast, the laser-modified L2 coating was covered by a compact Ca2Yb8(SiO4)6O2 reaction layer. After corrosion, both coatings displayed Ca2Yb8(SiO4)6O2 and secondary Yb2Si2O7 phases; however, their structural evolution differed significantly. After 120 h of corrosion, the YbDS coating suffered severe structural degradation, including interfacial delamination and partial spallation in cross-sectional observations. Conversely, the L2 coating maintained structural integrity, and its corrosion depth was consistently lower under the same conditions.
The improved CMAS resistance of the L2 coating can be attributed to three synergistic mechanisms: Surface densification, Laser glazing produced a dense, continuous glaze layer that sealed APS-induced pores and cracks, effectively delaying CMAS infiltration pathways; Protective reaction-layer formation, The Yb2SiO5 glaze reacted with CMAS to form a dense Ca2Yb8(SiO4)6O2 layer, which further hindered molten-salt penetration ;Enhanced non-wettability, Laser glazing significantly reduced surface roughness and improved hydrophobicity. As a result, molten CMAS appeared as aggregated hemispherical droplets rather than fully spreading, making it more easily removed by high-velocity gas flow during service.
The findings of this study demonstrate that laser glazing effectively enhances the CMAS-corrosion resistance of YbDS coatings. The improvement originates from the combined effects of surface densification, pore/crack sealing, phase transformation to Yb2SiO5, and subsequent formation of a compact Ca2Yb8(SiO4)6O2 reaction layer during corrosion. Additionally, the smoother and less wettable glazed surface reduces the adhesion and spreading tendency of CMAS, enabling molten deposits to be removed more easily under aerodynamic forces. As a result, the degradation rate of the coating is substantially suppressed, delaying the propagation of corrosion-induced cracks and maintaining structural integrity over prolonged exposure. Moreover, the laser-induced modifications do not alter the coating architecture or introduce thermal expansion mismatch, making the technique compatible with existing EBC design frameworks. Overall, laser glazing represents a promising strategy for improving the durability and service lifetime of EBC systems in next-generation high-temperature aero-engine applications.
Cement production accounts for approximately 12% of China's total CO2 emissions, having a significant challenge to achieving the national "dual carbon goals". Carbon capture, utilization, and storage (CCUS) represent a pivotal innovative technology for mitigating these emissions. However, conventional amine-based CO2 capture requires an energy-intensive high-temperature desorption, hindering its industrial implementation in cement plants. Also, the limited utilization pathways for captured CO2 pose another challenge for cement CCUS. Diethanolamine (DEA) offers a promising solution as it functions both as a CO2 absorber and a cement additive. This dual capability enables a potential carbonation utilization of CO2 absorbed DEA solutions without requiring the desorption step within cementitious systems. This study was thus to investigate the effect of CO2-absorbed diethanolamine (DEAC) on the early hydration behavior and strength development of cementitious systems. The findings could propose a novel approach for low-energy CO2 capture coupled with efficient in-situ utilization within cement industry.
Cement mortars with a water-to-cement ratio (W/C) of 0.50 were prepared with P·I 42.5 Portland cement (GB 8076) and ISO standard sand. The specimens were designated as REF, D0.1%C0%, D0.1%C0.02%, D1.0%C0%, and D1.0%C0.22%, respectively. DEA and its equivalent CO2 admixture were added as percentages of cement mass. All associated cement paste mixtures were prepared at a W/C ratio of 0.3. DEAC was prepared by continuously bubbling CO2 gas (≥99% purity) at a flow rate of 200 mL/min through a 5 mol/L DEA solution maintained at 40 ℃ until saturation was achieved. An eight-channel microcalorimeter recorded the hydration heat of cement paste specimens at 25 ℃ for 72 h. The phase composition of hardened cement pastes was determined by X-ray diffraction (XRD). The contents of bound water, CH, and CaCO3 were analyzed by thermogravimetric analysis (TGA). The cumulative porosity and pore size distribution of hardened paste samples at 7 d were characterized by mercury intrusion porosimetry (MIP). The compressive strength was measured on mortar specimens at 1, 3 d and 7 d of curing in accordance with the standard GB/T 17671.
The hydration calorimetry results demonstrate that D0.1%C0.02% and D0.1%C0% both accelerate the hydration rate of silicate phases, as evidenced by an increased second exothermic peak rate, while leaving the induction period duration unaffected. Conversely, D1.0%C0% and D1.0%C0.22% significantly reduce the second exothermic peak rate. D1.0%C0.22% extends the hydration induction period to 240 min, while D1.0%C0% has a negligible effect on its duration. The XRD patterns and TG analyses reveal that the impact of DEAC on the cement hydration depends critically on its specific DEA and CO2 dosage. At a low dosage (i.e., D0.1%C0.02%), a mild carbonation promotes a concurrent hydration of silicate and aluminate phases. However, a high dosage (i.e., D1.0%C0.22%) substantially inhibits early hydration of silicates. The MIP results indicate that DEAC and DEA both refine the pore structure of hardened cement paste. The pores below 20 nm are significantly reduced in D0.1%C0% and D0.1%C0.02% systems, aligning with their enhanced early hydration kinetics. This refinement also occurres in D1.0%C0% and D1.0%C0.22% systems despite inhibited silicate hydration. The results of compressive strength tests show that D0.1%C0.02% and D0.1%C0% can enhance mortar strengths at 1, 3 d, and 7 d, respectley. The strengths of D0.1%C0.02% systems can be increased by 8.4%, 10.2%, and 16.8% at these ages, respectively, primarily due to the DEA component with the weak carbonation contributing minimal additional enhancement. The 3-day and 7-day strengths of D1.0%C0.22% and D1.0%C0% systems both are increased (more significantly in the carbonated system), indicating a synergistic hydration-carbonation effect. However, the 1-day strength of D1.0%C0.22% system drastically is reduced by 52.2%, with silicates hydration inhibition by D1.0%C0% identified as a primary factor underpinning early strength reduction. According to the analysis of bound water content, calcium hydroxide (CH) content, porosity, and compressive strength relationships, a linear correlation between CH content and mortar strength is proposed. This demonstrates that silicate phase hydration kinetics can be modulated differently by DEAC and DEA formulations-fundamentally governed compressive strength development.
The addition of 0.1%DEA with 0.02% CO2 (D0.1%C0.02%) as DEAC enhanced the flexural and compressive strengths of cement mortar at 1, 3 d, and 7 d. In contrast, the addition of 1.0% DEA with 0.22% CO2 (D1.0%C0.22%) significantly reduced the 1-day strength. In D0.1%C0.02% system, the CO2 component reacted with dissolved Ca2+ released from cement minerals to precipitate CaCO3. This reaction promoted cement hydration, refined the pore structure of the hardened paste by reducing the volume of harmful pores, and facilitated a synergistic enhancement of hydration and carbonation. D1.0%C0.22% addition significantly retarded cement hydration within the first 24 h, primarily by inhibiting the dissolution of silicate phases and extending the induction period, leading to the reduced early strength. Although carbonation exacerbated the retardation of silicate phase hydration via DEA interaction, the hydration process recovered normal kinetics after 7 d.
Phosphorus (P) is an essential nutrient for aquatic ecosystems. However, excessive phosphorus discharge into surface water is one of the primary causes of eutrophication, thus triggering algal blooms, degrading water quality, and threatening aquatic life as well as human health. It is widely recognized that even low concentrations of phosphorus can significantly accelerate eutrophication processes, making efficient phosphorus removal a critical issue in water pollution control. Among the existing treatment technologies, adsorption has attracted increasing attention due to its operational simplicity, high efficiency for low-concentration phosphorus, and limited risk of secondary pollution.
Coal fly ash is one of the most abundant industrial solid wastes that are generated in large quantities in coal-fired power plants. Although its comprehensive utilization rate is increased, a considerable fraction of fly ash is still disposed of by landfilling or stockpiling, posing long-term environmental risks. Fly ash is a promising precursor for the preparation of ceramic materials due to its high contents of SiO2 and Al2O3. Moreover, the presence of Ca, Mg, and other alkaline components endows fly-ash-derived materials with a potential chemical affinity toward phosphate species. Transforming fly ash into functional ceramsite for water treatment therefore represents a typical "waste-to-resource" strategy.
Previous studies explored fly-ash-based ceramsite or related materials for phosphorus removal. However, most of them focused primarily on adsorption performance evaluation, while systematic optimization of preparation parameters and in-depth clarification of phosphorus removal mechanisms remained insufficient. Such limitations hinder the rational design and engineering application of these materials. In this work, fly ash was used as a main raw material, supplemented with municipal sludge, furnace slag, and cement to prepare porous ceramsite for phosphorus removal. The adsorption behavior, comprehensive physicochemical characterization, preparation conditions, and removal mechanism were systematically investigated.
Fly-ash-based ceramsite was prepared by a disc granulation method. Fly ash was mixed with municipal sludge as a pore-forming component, furnace slag as a functional additive, and cement as a binder. After granulation with deionized water, green pellets with a controlled particle size were obtained and subjected to preheating and high-temperature sintering. To optimize the preparation process, a Taguchi L25 (56) orthogonal experimental design was employed, considering six factors, i.e., fly ash-to-sludge ratio, preheating temperature, preheating time, sintering temperature, sintering time, and heating rate. Phosphate removal efficiency was selected as an evaluation index to determine the optimal preparation parameters.
Batch adsorption experiments were conducted using simulated phosphate solutions prepared from potassium dihydrogen phosphate. The effects of dosage, initial pH value, coexisting ions, and humic acid were systematically investigated to evaluate adsorption adaptability under different water chemistry conditions. Adsorption isotherms were analyzed using the Langmuir, the Freundlich, the Sips, and the Dubinin-Radushkevich models, while adsorption kinetics were interpreted using pseudo-first-order, pseudo-second-order models, i.e., Elovich, and intraparticle diffusion models.
The physicochemical properties and adsorption mechanisms of the ceramsite were characterized by scanning electron microscopy (SEM), X-ray diffraction (XRD), and X-ray photoelectron spectroscopy (XPS). In addition, the leaching risk of heavy metals was also assessed using standard toxicity characteristic leaching procedures to evaluate environmental safety.
The results of orthogonal experimental analysis reveal that sintering temperature is the most dominant factor affecting phosphate removal performance, following by sintering time and heating rate. The excessively high sintering temperature leads to pore collapse and crystallization of stable mineral phases, thereby reducing adsorption capacity. The optimal preparation conditions obtained are a fly ash-to-municipal sludge ratio of 7∶3, preheating at 600 ℃ for 5 min, sintering at 1050 ℃ for 5 min, and a heating rate of 5 ℃/min. Under the optimal conditions, the ceramsite achieves a phosphate removal efficiency of 90.77%, which is significantly higher than that of all orthogonal experimental groups.
The SEM images show that the optimized ceramsite has a rough surface with abundant interconnected pores, originating from the thermal decomposition of organic matter in municipal sludge and gas evolution during high-temperature reactions. The XRD patterns indicate that mullite and anorthite are the dominant crystalline phases, while Ca- and Mg-containing components are retained in reactive forms. The results of batch experiments demonstrate that phosphate removal efficiency increases with increasing dosage but decreases under strong alkaline conditions. The ceramsite maintains effective phosphorus removal in a wide range of pH values, with optimal performance under weakly acidic to neutral conditions.
The coexisting anions exhibit varying degrees of inhibition on phosphate removal, following a decreasing order CO32- >HCO3- > SO42- > NO3- > Cl-, whereas common monovalent cations show a negligible influence. In contrast, the presence of Ca2+ and Mg2+ significantly enhances phosphate removal due to additional precipitation reactions. Humic acid notably suppresses adsorption via competing for active sites and altering phosphate speciation.
Adsorption isotherm analysis shows that the Langmuir and Sips models both fit the experimental data, while the Sips model provides a better physical interpretation, indicating a heterogeneous surface adsorption. The kinetic analysis reveals that the pseudo-first-order model can describe the adsorption process, indicating that surface reactions are dominant the rate-controlling step. The XPS spectra confirm the formation of Ca- and Mg-phosphate species on the ceramsite surface after adsorption, showing that phosphate removal occurs based on a synergistic mechanism involving physical adsorption and chemical precipitation.
The results of leaching tests indicate that the concentrations of heavy metals released from the ceramsite are well below regulatory limits, having its environmental safety for water treatment applications.
A fly-ash-based ceramsite was prepared using municipal sludge and furnace slag as auxiliary components for efficient phosphate removal in water. The ceramsite exhibited a high removal efficiency, a broad pH value adaptability, and a stable performance under complex water chemistry conditions via systematic optimization of preparation parameters and comprehensive adsorption studies. The phosphate removal mechanism was dominated due to the synergistic effect of surface adsorption and Ca/Mg-induced chemical precipitation. Moreover, the ceramsite showed a negligible heavy-metal leaching risk, indicating a good environmental compatibility. This study could provide a feasible approach for the large-scale resource utilization of fly ash and offer a promising adsorbent for phosphorus control in aquatic environments.
The hydration of binder is an exothermic reaction, which results in an obvious temperature increase in concrete in the early hydration period. The shrinkage of hardened concrete due to the temperature drop is a main cracking trigger of concrete. A kind of temperature rising inhibitor is developed to decrease the hydration heat of binder in early hydration age, which can reduce the cracking risk of concrete. Cyclodextrin is a main functional composition of the temperature rising inhibitor. C3A is an important clinker mineral influencing the early exothermal characteristics of Portland cement. In this paper, the effect of cyclodextrin on the hydration of tricalcium aluminate-gypsum (C3A-CaSO4·2H2O) was investigated. This work could favor understanding the action mechanism of the temperature rising inhibitor to reduce the cracking risk of concrete structures.
Pure C3A was calcined, the chemical pure gypsum and cyclodextrin was used. The hydration exothermal curves of C3A-CaSO4·2H2O pastes containing different dosages of cyclodextrin were measured. The hydration products of C3A-CaSO4·2H2O pastes containing different dosages of cyclodextrin in different ages were in-situ determined by quantitative X-ray diffraction (QXRD). The morphology of hydration products on the surface of C3A particles immersed in different solutions was characterized by scanning electron microscopy (SEM). The etching situation on the surface of C3A particles washed by different solutions was determined by three-dimensional white light interferometric surface profilometry.
The beginning time of second hydration of C3A moves up and its exothermic rate decreases, but its reacting time prolongs with the increase of cyclodextrin dosage. The heat output of C3A during its second hydration stage varies little. The consumption of C3A and CaSO4·2H2O increases continuously and the exhausting time of gypsum reduces with the increase of cyclodextrin dosage. The forming quantity of ettringate in the paste containing cyclodextrin is greater than that in controlling paste. The transformation of ettringate to AFm is suppressed after the exhaust of gypsum. Cyclodextrin can expedite the dissolution of C3A in CaSO4 solution to form more deeper etch pits on the surface of C3A particles, which speeds up the hydration of C3A. Needle-like ettringite changes to stick-like one, and the transformation of ettringite to AFm restrains when cyclodextrin exists in pastes.
Cyclodextrin could promote the initial hydration of C3A to move up the beginning of the second hydration of C3A. The consumption of C3A and CaSO4·2H2O increased continuously in the first hydration stage and the exhausting time of gypsum reduced with the increase of cyclodextrin dosage. Cyclodextrin reduced the reaction speed and prolonged reacting time of C3A during its second hydration stage, its heat output changed little. Cyclodextrin could enhance the dissolution of C3A in gypsum solution to form more deep etch pits on the surface of C3A particles, speeding up the hydration of C3A. Cyclodextrin could change needle-like ettringate to stick-like one and suppress the transformation of ettringate to AFm.
The proton surface uptake and transport properties in air electrode materials can be complex due to the proton could be effective for protonic ceramic fuel/electrolysis cells. This review summaries the proton surface uptake, transport and the coupled properties in mixed conductors. The proton in mixed conductor with hole, oxygen vacancy and proton conductivity can be determined by thermogravimetric investigations, where the water vapor can occur due to acid-base reaction (hydration) or redox reaction (hydrogen uptake), depending on the oxygen partial pressure, i.e., on the material's defect concentrations. In addition, the reaction in hydrogenation reaction can be also determined by electrical conductivity relaxation method due the consumption of hole in proton uptake process, where the proton surface exchange kinetics can be calculated.
Proton conducting perovskites with significant hole and oxygen vacancy conductivity can make it working as cathode materials that suits for fuel cells using proton conducting electrolytes. Based on the existing studies, the proton transport process in mixed conductor is a complicate process where the three majority carriers, i.e., proton, oxygen ion and electron mixed together. And the effective diffusion coefficient of ions (i.e., oxygen ion and proton) can change, and these observed over-shooting relaxation profiles can be explained in terms of defect chemical model and transport equations for materials with three mobile carriers. For the complex transport kinetics, diffusion equations can be derived by the hypothesis of ideally dilute situation.
The two-fold diffusion process can be determined in the water uptake process. The hydration reaction firstly occurs at the consume of oxygen vacancy. However, in the diffusion step where the incorporated proton/oxygen ion diffuse from outer layer to the inner bulk, the highly mobile protons are charge compensated by holes under electric neutrality law. That is because of the much higher diffusion rate of proton rather than oxygen ion, so hole is formed locally instead of waiting for the slowly moved oxygen vacancy. The non-monotonic process can be monitored by an electrical relaxation method, and the optical absorption spectroscopic method can allow for an in-situ detection of such re-dox involved reactions as a function of space and time at high temperatures.
A cathode with mixed hole, oxygen vacancy, and proton conductivity extends the reactive zone for the oxygen reduction to water beyond the triple phase boundary, making the whole cathode surface an active electrocatalyst. The defect chemistry (i.e., concentrations and mobilities of point defects) of such materials with three charge carriers is complex, and some of the desired properties for a PCFC cathode material are in mutual conflict (i.e., proton uptake, electronic conductivity, catalytic activity, and long-term chemical stability). And the promising protonic cathode material needs a high catalytic activity for the oxygen reduction reaction to water to improve its performance. Nevertheless, the reactions both require the dissociation of the strong oxygen-oxygen bond.
The mechanism for this reaction is not exactly identical to that in oxide-ion-conducting cells (where the resulting oxide ions are incorporated into the cathode material, while on PCFC cathode, they are desorbed in the form of steam). The dependence of proton uptake on cation composition in cathode perovskites in order to extract the parameters that are most important for a high proton concentration. Regarding the optimization of PCFC cathode materials, refraining from striving for very high electronic conductivities is anticorrelated with proton uptake. It is prospected that the role plays due to oversized dopants in barium ferrate for enhancing the hydration properties. The beneficial effect on protonation is attributed to a higher degree of disorder in the local structure of doped samples, which translates in B-O-B bonds buckling. The B-O-B buckling reduces the Fe-O bond covalency (i.e., less Fe 3d-O 2p orbital overlap), thus decreasing the hole transfer from iron to oxygen. This leaves more negative charge density on the oxide ions, which increases their basicity and propensity for protonation.
In addition, although the existing thermogravimetric and electrical conductivity relaxation methods still have certain limitations in measuring proton concentration in mixed ionic conductors. The in-situ characterization techniques (such as in-situ transmission electron microscopy, in-situ spectroscopy, neutron diffraction, etc.) can be used to analyze the process of proton absorption and transport in mixed ionic conductors. Also, combining multi-scale simulations with experiments can further analyze numerical values such as the binding energy of proton absorption and the activation energy of diffusion. For instance, in-situ transmission electron microscopy is used to directly observe water entering Ba0.5Sr0.5Co0.8Fe0.2O3-δ via introducing a small amount of water vapor into the TEM chamber. Electron energy loss spectroscopy is also used to determine the formation of oxygen bubbles on the material surface, while the protons ultimately remain within the material. This result provides the most direct evidence for studying the reactions of water and protons in mixed ionic conductors.
Coagulation is a critical step in the water treatment process. As an important component of coagulation technology, the development and application of coagulants have always been a core focus of the industry. To address the challenges posed by complex water quality and improve the efficiency of coagulation, titanium-based coagulants are evolving from single-component formulations towards composite formulations. By optimizing synthesis conditions (such as molar ratio, alkalinity, reaction temperature, and reaction time) to alter the structure of single-component titanium-based coagulants, composite titanium salt coagulants can be prepared. These composite variants not only effectively overcome the limitations of single titanium salts and combine the coagulation characteristics of multiple reagents but also achieve efficient removal of various pollutants through synergistic effects between components. Consequently, composite titanium salt coagulants demonstrate superior coagulation performance.
This article provides a comprehensive review of the preparation, classification, application, current challenges, and future development strategies of composite titanium salt coagulants. It begins with an overview of current preparation methods, including slow alkali titration (SAT), electrodialysis (ED), stepwise/copolymerization methods, and the sol-gel method. Each technique has its unique characteristics in terms of control precision, product performance, and suitability for large-scale application. The SAT method is simple to operate, low-cost, and easily scalable, making it the most commonly used method for laboratory and industrial preparation of composite titanium salt coagulants. The ED method allows precise control over hydrolysis and polymerization processes, producing products with excellent performance; however, its higher cost and operational complexity have so far limited its application to laboratory and pilot-scale stages. Copolymerization/stepwise polymerization is suitable for preparing titanium salt-silicate composite coagulants with controlled structures, while copolymerization can produce titanium salt-metal salt composites with stronger synergistic effects. The sol-gel method can prepare dry gel coagulants that are convenient for storage and use, combining both coagulation mechanisms and adsorption. However, this technology is still in the laboratory research stage, and its cost and control techniques are key factors for future large-scale application.
Based on compositional differences, composite titanium salt coagulants can be classified into several types: titanium salt-metal salt, titanium salt-silicate, and titanium salt-organic polymer composite coagulants. Titanium salt-metal salt composite coagulants mainly include liquid or conventional composite titanium salt coagulants prepared by techniques such as SAT and ED, as well as dry gel-form composite titanium salt coagulants prepared by the sol-gel method. Both types of coagulants form titanium-containing bimetallic or multimetallic composite systems by combining titanium salts with metal salts such as aluminum, iron, and zirconium, thereby incorporating the coagulation advantages of multiple metals. Titanium salt-silicate composite coagulants are formed by copolymerizing/stepwise polymerizing titanium salts and polysilicic acid (PSiA). These coagulants combine the charge neutralization capacity of titanium salts with the adsorption and bridging ability of PSiA, significantly enhancing coagulation efficiency. Titanium salt-organic polymer composite coagulants are a category of composite titanium-based coagulants formed by combining titanium salts with organic polymer compounds (such as polyacrylamide, chitosan, starch, etc.). These coagulants integrate the highly efficient charge neutralization capacity of titanium salts with the adsorption and bridging capabilities of organic polymers, thereby significantly improving coagulation performance. Composite coagulants effectively overcome the problems associated with single titanium salts, such as significant pH fluctuations and poor storage stability. They demonstrate superior performance compared to traditional coagulants in specific areas, including ultrafiltration pretreatment, sludge conditioning, treatment of low-temperature and low-turbidity water, and removal of micropollutants. The sludge generated from their use can serve as a raw material for producing TiO2, providing a new pathway for resource recovery in water treatment processes and highlighting their unique application prospects. However, their adaptability in real water bodies, economic feasibility, and long-term ecological safety still require systematic evaluation.
Finally, this study outlines the challenges faced in transitioning composite titanium salt coagulants from laboratory research tolarge-scale engineering applications and proposes corresponding strategies to address them.
Although composite titanium salt coagulants demonstrate excellent performance, there are still some issues and challenges that need to be addressed. Future research can focus on the following aspects: (a) Enhancing Adaptability to Real Water Bodies. Currently, the complex composition of various actual water bodies imposes higher demands on the application of composite titanium salt coagulants. To ensure stable and efficient coagulation performance under complex water quality conditions, future efforts should focus on developing novel composite titanium salt coagulants with stronger specificity and broader applicability, thereby meeting the needs of more complex and demanding application scenarios. (b) Lower- Cost Preparation of Composite Titanium Salt Coagulants. At present, the preparation of composite titanium salt coagulants largely relies on complex processes such as SAT, ED, and sol-gel methods, which hinders their large-scale application. Future research should aim to develop simpler, greener, and more economically viable preparation pathways—for instance, utilizing industrial by-products or waste materials as raw materials—while optimizing the preparation process to reduce energy consumption and production costs. (c) Ensuring Ecological and Health Safety. Current research on the toxicity assessment of titanium-based coagulants has predominantly focused on TiCl4 and Ti(SO4)2. Future studies should strengthen investigations into titanium residue and its ecotoxicological effects during the use of composite titanium salt coagulants. Meanwhile, it is essential to employ a wider range of aquatic organisms (e.g., fish, shellfish, and aquatic plants) for ecotoxicity studies, and to further explore the migration, transformation, and long-term accumulation of residual titanium in water bodies and organisms. This will provide a scientific basis for comprehensively safeguarding water environments and human health.
To achieve the 2050 carbon neutrality vision, it is necessary to promote research and development of efficient and economically beneficial green hydrogen production technologies. In the process of global transition to a low-carbon energy system, hydrogen as a key zero carbon energy carrier continues to attract much attention. This review provides a comprehensive evaluation of high-temperature solid oxide electrolysis cell technology, focusing on analyzing some related challenges and potential pathways for large-scale application.
Compared to low-temperature alternatives such as alkaline and proton exchange membrane electrolysis, SOEC has unique advantages due to its high-temperature operation, It uses ceramic materials without precious alloys and can operate at 650-1000 ℃, and it can improve the electrochemical performance, resulting in an energy conversion efficiency of > 80%, These characteristics make SOEC a promising solution for low-cost production of green hydrogen gas, The existing domestic technology is still in demonstration stage with project scales typically ranging from tens to hundreds of kilowatts. Commercial deployment needs to overcome challenges of "three highs and one low". A key is to improve power density of battery stack, increase its service life, improve system integration, and reduce costs. To solve this problem, collaborative progress is needed in fields of material innovation, structural design, and system integration.
Collaborative design approach involving electrodes, electrolytes, and sealing components is crucial in development of materials and structures. For precise microstructure control and interface optimization, battery pack can operate stably at a high current density of 2 A/cm2, while controlling attenuation rate of < 1mV/h, and significantly extending actual service life.
Optimizing multi energy data collaboration system is equally crucial, and SOEC can leverage industrial waste heat and renewable energy resources to utilize medium to low temperature thermal energy (i.e., 200-300 ℃), thereby reducing external power consumption by approximately 30% and improving overall energy utilization efficiency, It is also necessary to build a regional supply chain that covers entire process from raw material and battery preparation to integrated assembly and system integration. The integration cost should be controlled within RMB 2500 kilowatt hours, and the design life should reach 50 000 h. A key is to lay a foundation for widespread application.
The widespread promotion of SOEC still faces several constraints, i.e., loss of electrode materials under high temperature and high humidity conditions, stability challenges caused due to power input fluctuations, and relatively high initial costs. Future research should focus on developing more durable electrode materials, establishing intelligent management systems that adapt to changes in renewable energy, and promoting standardization and cost control throughout entire industry chain to achieve technological popularization.
The combination of wind and solar energy with water electrolysis can build a more adaptable clean energy resource system, Integration helps alleviate grid stability issues related to intermittent renewable energy resources and significantly reduces electricity cost of hydrogen production. Hybrid wind and solar energy system can increase hydrogen production, while reducing costs. A key is that when SOEC is matched with fluctuating power sources, oxygen electrode/electrolyte interface will degrade under frequent thermal cycles, which is an important factor affecting long-term stability of system. In global, green hydrogen production driven by renewable resources is gradually known as a key approach of reducing greenhouse gas emissions. Electrolytic hydrogen can utilize local wind and solar energy to decompose water into hydrogen and oxygen, reducing production costs. Moreover, solar and wind energy are widely distributed and naturally compatible with electrolysis equipment. Excess electricity can be chemically stored as hydrogen, efficiently regulating spatial and temporal imbalance of energy supply and demand. Therefore, generated hydrogen and oxygen can be directly applied in transportation and industrial fields without conversion, making hydrogen both a primary energy source and a data carrier.
Compared with conventional methods, the SOEC technology has a better hydrogen production efficiency and a lower unit energy consumption, and its commercialization key lies in increasing lifespan of fuel cell stack from less than 104 h to 5 × 104 h, reducing cost of hydrogen to below $1.5/kg. The current costs of photovoltaics and wind power continue to decline. In combination with growing demand for green hydrogen in industries such as chemical metallurgy, the SOEC is expected to achieve large-scale applications in "electricity hydrogen ammonia/methanol" integrated system, distributed energy network, and sustainable financing model. Its core position lies in serving as a fundamental supporting technology for carbon neutrality goals.
In transition towards a decarbonized energy system globally, hydrogen plays a crucial role as a zero carbon energy carrier. In this context, solid oxide electrolysis cell (SOEC) technology with its advantages in high-temperature operation significantly reduces material costs and improves overall system energy efficiency, compared to low-temperature solutions such as alkaline and proton exchange membrane electrolysis. SOEC system adopts a non-precious metal ceramic structure. When operating at 650-1000 ℃, electrochemical kinetics acceleration mechanism achieves a conversion efficiency of > 80%, providing a feasible approach to reduce cost of green hydrogen leveling. The existing domestic demonstration projects are limited to a scale of tens to hundreds of kilowatts, and the commercial implementation needs to break through bottleneck of "three highs and one low", thus increasing power density of fuel cell stack, extending its service life, and optimizing system integration, while reducing assets and operation and maintenance costs. Solving these obstacles requires collaborative efforts in three major fields, and innovation in materials and structures must break through conventional design framework of electrodes, electrolytes, and sealing glass. With precise microstructure design and interface stress control, system can maintain a high current density of 2 A·cm-2, while controlling degradation rate at 1 mV per thousand hours, significantly extending lifespan of battery pack. Multi-energy coupling optimization is crucial, which requires integrating the SOEC with industrial waste heat and renewable resources, thus utilizing low-grade thermal energy (i.e., 200-300 ℃), efficiently offsetting internal heating demand, reducing external electricity consumption by approximately 30%, and comprehensively improving energy utilization efficiency. For those localized supply chains, establishing a complete domestic production capacity from precursor powder to single cell manufacturing, stacking and assembly to system integration is particularly crucial. The goal is to control stacking cost at RMB 2500 per kW and achieve an operating life of 5×104 h, laying a foundation for large-scale applications. At present, although the SOEC has significant energy efficiency advantages, its promotion and application still face multiple constraints, i.e., gradual decay of oxygen electrodes under high temperature and high vapor partial pressure, mechanical and electrochemical damage caused by power fluctuations, and daunting initial capital investment. Subsequent exploration should focus on preparing new electrode materials with a higher stability, establishing flexible thermoelectric synergistic regulation mechanisms to adapt to fluctuating renewable energy, and promoting standardization and cost reduction and efficiency improvement throughout entire industry chain. The cost of photovoltaic and wind power continues to decrease, coupled with increasing demand for green hydrogen in chemical and metallurgical fields. Solid oxide electrolysis cell technology is expected to be widely applied in "electricity hydrogen ammonia/methanol" integrated system, distributed energy system, and sustainable refining scenarios. This technology will undoubtedly become a key pillar technology supporting the dual carbon goals in China.
Solid oxide cells (SOCs) are core technologies for sustainable energy transition, operating reversibly as solid oxide fuel cells (SOFCs) to convert chemical energy from fuels like hydrogen and methane into electricity, and as solid oxide electrolysis cells (SOECs) to store renewable energy via the valorization of carbon dioxide and water. Their performance depends on a multi-layer structure comprising anode, cathode, electrolyte, and interconnect. The conventional SOCs rely on high-temperature operation mainly due to the insufficient ionic conductivity of thick electrolyte layers at low temperatures, leading to excessive cell impedance. Reducing operating temperature is critical for cutting costs, via enabling the use of low-cost metal interconnects, and mitigating performance degradation, but this requires the fabrication of thin, dense electrolyte films to compensate for reduced conductivity and protective coatings for Cr-containing interconnects to prevent cathode poisoning. This review represents key thin-film fabrication technologies for SOCs (focusing on electrolytes and protective coatings), compares their strengths, limitations, and scalability, and outlines future research directions.
Thin-film technologies for SOCs are categorized into vapor deposition (i.e., chemical vapor deposition, CVD, and physical vapor deposition, PVD) and liquid precursor coating (i.e., sol-solution processes and colloid-slurry processes) based on phase transition pathways and energy input methods. Vapor deposition technologies mainly include chemical vapor deposition (CVD) and physical vapor deposition (PVD). CVD-based technologies form films through the reaction or decomposition of gaseous precursors, featuring good compositional uniformity and low-temperature film formation. Their derivative technologies realize the preparation of electrolyte films at medium and low temperatures, some of these technologies can prepare dense electrolytes but suffer from low growth efficiency, while others combining spray and flame synthesis can significantly optimize the electrode-electrolyte interface performance and reduce cell polarization impedance. Atomic Layer Deposition (ALD) achieves atomic-level thickness control through pulsed precursor supply, and when used for electrode modification or interlayer preparation, it can effectively enhance the performance of low-temperature batteries and improve stability. PVD-based technologies form films through physical processes in vacuum or low-pressure environments, and can prepare low-defect electrolyte films or interconnect protective coatings on low-temperature substrates, effectively solving the problem of chromium volatilization, some technologies can accurately deposit multi-component stoichiometric films, and the prepared batteries show excellent long-term stability. Plasma spraying technology can realize direct film formation without sintering, and the density of electrolytes can be significantly improved after optimization, but it is necessary to solve the defect problems during film formation.
Liquid precursor coating technologies are divided into sol-solution coating processes and colloid-slurry forming processes, both of which have the characteristics of low equipment cost and simple operation. Sol-solution processes include spin coating, dip coating, spray pyrolysis, and electrostatic spray deposition. Dense electrolyte films can be prepared through multiple coatings and subsequent treatments, and the thickness of functional layers can be accurately controlled to effectively optimize the interface conduction performance of batteries. Among them, electrostatic spray deposition combines high-voltage electric field and pyrolysis, enabling film formation at lower temperatures and improving electrode polarization characteristics. Colloid-slurry processes, mainly screen printing and tape casting, are the mainstream technologies for large-scale production. Screen printing forms films via scraping slurry, and the preparation temperature of functional layers can be effectively reduced and the battery performance can be improved through process optimization. Tape casting technology and various derivative technologies can produce wide ceramic tapes, which realize the mass production of high-performance batteries and construct gradient porous structures to further optimize mass transfer and interface bonding inside batteries.
A comprehensive comparison of these technologies reveals clear trade-offs. Low-cost, scalable options such as screen printing, tape casting, spin coating, and dip coating are preferred for industrialization due to simple equipment and low material costs, but they require optimization of slurry formulations and sintering processes to minimize defects like cracks and pores. High-performance, high-cost technologies (i.e., ALD, PLD, and low-pressure plasma spraying) deliver superior film density and composition control, but they are constrained by slow deposition rates, high equipment investment, or complex parameter tuning, limiting their use to specialized applications like ultra-thin electrolytes. Emerging technologies such as 3D printing and laser-assisted manufacturing show a promising potential for fabricating complex structures and simplifying co-sintering, but they lack the technical maturity for large-scale SOC production.
In summary, SOCs thin film preparation technologies can form a diversified system, but some common challenges remain. Although vapor-phase technologies have excellent performance, they generally face high equipment costs and great difficulty in scaling up. Liquid-phase technologies are prone to film cracks or pores due to drying and sintering stress. Future research should focus on three core directions, i.e., 1) promoting intermediate and low-temperature operation, further expanding the low-temperature application range of batteries through interface regulation and film formation process optimization; 2) pursuing high performance, developing three-dimensional structured films to expand reaction interfaces and improve mass transfer and catalytic efficiency; and 3) accelerating commercialization, optimizing low-cost preparation processes combined with intelligent manufacturing technologies, and breaking through the key technical bottlenecks of new film formation technologies. Thin film preparation technology will continue to be a core breakthrough to solve the high-temperature dependence and performance attenuation of SOCs, promoting their transition from laboratory research to commercial application.
Basic magnesium sulfate cement (BMSC) is a new type of magnesium-based cementitious material modified by the chemical additive such as citric acid or boric acid on the basis of magnesium oxychloride cement. BMSC has the abundant mineral resource for the raw material, low energy consumption of production, and high utilization rate of the solid waste. BMSC has the green and environmental advantages, such as the conservation of energy, material, land, and low-carbon emissions. The systematic research on the durability of BMSC is still needed if BMSC are applied to the special environment such as the ocean and saline soil area. The main progress of the durability of BMSC material in past ten years is summarized in this paper, which includes the water resistance, carbonization and resistance of seawater, salt brine, freeze-thaw of BMSC material. and the influencing factors, the evolution law of corrosion and mechanical properties of internal steel bars, the mechanical properties of BMSC components under the natural exposure condition for 869 days. The relative dynamic modulus of the elasticity and mass change, corrosion products, and the microstructural changes of BMSC in the harsh environment is studied. The analysis of mechanism is also conducted on the durability of BMSC. The durability performance of the BMSC material is related to the composition and microstructure of BMSC. It can be found that the stable and abundant formation of 5·1·7 phase, which is the main hydration product in BMSC, is the fundamental reason for the good durability and high mechanical properties of BMSC-based material. BMSC concrete is not prone to carbonation and the internal steel reinforcement is not easily corroded in the atmospheric environment. The main changes in the microstructure of the carbonized zone on the surface of BMSCs during the carbon dioxide curing are the transformation of some hydration product Mg (OH))2 into MgCO3. The long-term retention rate of the compressive strength of BMSC concrete is closely related to its initial strength before the immersion in the seawater. The polarization resistance Rp decreases with the prolonged exposure time in the environment of seawater immersion. BMSC concrete with the compressive strength of C40 or above, BMSC mixed with KLJ rust inhibitor or the steel bar coated with epoxy resin are recommended to be used in the environment of seawater immersion. The freeze-thaw life of BMSC concrete exceeds 40 times, far exceeding that of Portland cement concrete. Compared to PCC components, the BMSC beams and columns under the coupling effects of the acid rain and freeze-thaw have less degradation of mechanical performance, lower rate of the internal steel corrosion, and higher enhancement effect of cracking load. The effective additive, suitable activity of MgO, appropriate addition of polymers, 5·1·7 crystal seed, slag (or fly ash), and solution immersion of KH2PO4 or NH4H2PO4 can optimize the composition of hydration product of BMSC, increase the stability of the 5·1·7 phase of hydration product, effectively improve the microstructure of BMSC, and enhance the durability of BMSC-based material in the harsh environment. The prospect for the application of BMSC material is discussed. Due to the advantages of BMSC, such as resistance to carbonization, salt brine corrosion, low transmission, and reinforcement protectio, it can be found that the BMSC material can be used in the area with harsh environment such as the ocean, western saline soil, and Qinghai Tibet Plateau after KLJ rust inhibitor being added. The military engineering, pavement repair of cement concrete, crack repair in the brick and stone masonry of ancient building and prefabricated construction have good application prospects in the harsh environments such as the Qinghai Tibet Plateau and saline soil area. Finally, the problems of durability are discussed as follows: the mechanism of microstructure formation and evolution of BMSC-based material under the harsh environment, the corrosion resistance of BMSC concrete to sulfate, magnesium, and chloride salt under the wet dry and freeze-thaw cycles, mechanism of corrosion resistance of 5·1·7 phase and BMSC concrete, the dynamic evolution and mechanism of intrinsic degradation of the interfacial bonding performance between BMSC repair material and the old material under the harsh service condition, the structural damage, disasters, and life extension and toughening under the interaction response of permafrost and engineering in the high-altitude environment, the stress damage, degradation of structural performance, identification of field effects and long-term performance, and design for the expected lifespan of BMSC in the harsh environment such as the ocean and saline soil, the mechanism of transport and failure of BMSC concrete in the harsh environments, the reinforcement and long-term protection system of the surface of BMSC concrete, the model of the rapid life prediction for BMSC-based material. This paper can provides the theoretical basis for the application, durability evaluation, and engineering design of BMSC in the harsh environment.