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2024 Volume 50 Issue 3  Published: 2024-06-25
    Expert Forum
  • Ping Li , Yu-jing Li , Hai-gang Zhang , Xiao-min Meng

    As an efficient energy conversion system, the combined cycle power plant (CCPP) is widely used in such industrial fields as iron and steel. As the core component of CCPP, stable operation of waste heat boiler directly affects efficiency and safety of the entire unit. In the paper, the in-depth study aiming at frequent leak problem at the upper part of high pressure evaporator of supporting waste heat boiler facing flue gas in gas turbine unit of a steel plant is carried out as well as the leakage causes are analyzed to be that the deposit sediment in its lower header causes water flow rate in evaporator tube to be decreased so that impingement corrosion of steam water mixture is generated. Meanwhile, the phenomenon of “flue gas corridor” in local area of furnace exacerbates the corrosion process. For these problems, such measures as replacing leaking pipe section, reforming periodic discharge pipe system of lower header to improve efficiency of pollution discharge, repairing and perfecting gas baffle to reduce formation of “flue gas corridor”, optimizing periodic pollution discharge operations as well as formulating periodic plans of inspection and maintenance are taken to effectively solve the leak problem for high pressure evaporator so that the stability and safety of equipment are improved.

  • Production Practices and Mlanagement
  • Wen Chang , Yong-jie Zeng , Jian-qiang Zhao , Bei Liu , Jian-lin Deng , Xu-ran He , Chen Wang

    With the increase of yield of iron concentrate and rare earth ore concentrate of Baoshan Mining Co., it is necessary to increase the processing capacity of ball mill to increase yield, while the most effective measure is to increase the fine fraction content of feedstock of ball mill so that more crushing and less grinding is achieved. In the paper, it is introduced the existing crushing and screening system of Baoshan Mining Co. is optimized through improving the distributing device of crusher, adjusting the eccentric distance of intermediate crusher as well as improving the dimension of screen hole for screen cloth of vibrating screen. As a result, the machine-hour yield of fine crusher is increased by 40.71 t/h and operation rate of crusher is reduced sharply; service time of liner plate for intermediate crusher is extended by 15 days and service time of liner plate for fine crusher is extended by 30 days; screening efficiency of vibrating screen is increased from 81.43% to 84.70% and content of feedstock with size fraction of -12 mm under it is increased from 81.43% to 94.12%; processing capacity of ball mill is increased to 380 t/h, which creates conditions for increasing the yield of iron concentrate and rare earth ore concentrate.

  • Production Practices and Mlanagement
  • Xiang-zhou Gao , Zhi-bin Zhang , Li Zhang , Xiang Ma , Heng-liang Yu , Zhuo-tuan Guo

    The blast furnace hearth is the key part that restricts blast furnace campaign to over 15 years and the key factor determining blast furnace campaign. The direct causes for temperature rise on side wall of hearth are determined to be aggravated circulation of molten iron and severe erosion of carbon brick through studying erosion mechanism of hearth aiming at the rise of side wall temperature of 5# blast furnace hearth. The temperature at iron notch of elevation of 8.663 m for side wall of hearth is decreased and basically stabilized at 350~450 ℃ before blowing out, which is within controllable range through taking such preventing measures as setting the early warning standards, strengthening daily management, optimizing standards of depth of iron notch and strengthening maintenance as well as adjusting production and operation parameters based on three-grade early warning.

  • Production Practices and Mlanagement
  • Cong Feng , Yu-zhu Li , Xiao-guang Bai , Zhan-bin Zheng , Heng-liang Yu , Jun-hui Lu

    The effects of MgO on rheological property of blast furnace slag of Baotou Steel are analyzed by preparing slag specimen with pure chemical reagent under N2 atmosphere based on the 4# blast furnace slag of Baotou Steel under laboratory conditions and crude fuel conditions of blast furnace ironmaking production of Baotou Steel. Moreover, the effects of MgO on melting property and enthalpy of blast furnace slag of Baotou Steel are also explored. The results showed that the MgO content of slag was increased from 8.00% to 13.00%, melting temperature of blast furnace slag of Baotou Steel was on the rise, viscosity and viscous flow activation energy showed a trend of first decreasing and then increasing, fluidity and thermal stability of slag became first good and then poor under experimental conditions. In addition, the characteristic temperature of melting property for blast furnace slag of Baotou Steel shows a trend of first decreasing and then increasing as well as enthalpy of slag shows a trend of increasing with the increase of MgO content of slags, which show that the heat storage capacity of slag in blast furnace hearth is enhanced. The MgO content of blast furnace slag of Baotou Steel is suggested to be controlled at 10.00% by comprehensively considering the experimental study results, relevant theoretical calculations and control level of MgO content of existing blast furnace slag of Baotou Steel.

  • Production Practices and Mlanagement
  • Xiao-yi He , Kun Ding , Xiao-guang Bai , Fan Yang , Li-jun Fu

    The optimized coal blending system for coal injection is independently developed based on considering the physicochemical characteristics, safety performance and processing property of coal injection aiming at the problems in process of optimizing coal blending for coal injection of blast furnace. The coal blending scheme with cost optimization satisfied the constraint conditions of production demands is calculated by adopting the hybrid programming technology of VB+EXCELVBA, invoking such algorithms as plan solution and multiple linear regression as well as taking ACCESS as background database. The production applications show that the system model plays an important role in reducing costs and stabilizing quality for coal injection of blast furnace.

  • Production Practices and Mlanagement
  • Zhi-yong Wang , Zong-jian Zhu , Chun-hong Lin , Yi-tao Chen

    The changes of microstructure for air quench steel slag are studied by observing the changes of various phases in air quench steel slag with time as well as calculating the numbers and area of particles for various phases with the softwares of Photoshop and Image J. The results showed that the phase types of air quench steel slag were not changed with time and diffraction peak intensity was slightly decreased. The number of particles for dicalcium silicate phase in slag is decreased significantly with time and total area of the phase is changed a little. Within 20 days,the average particle size is increased from 4.96 μm to 6.06 μm, while there are no significant changes for other phases. It can be seen that the increase of particle size for dicalcium silicate is due to its own recombination, not the change of other phases. The equation of phase change for dicalcium silicate in air quench steel slag is 1-(1-α)1/3=0.039 T.

  • Production Practices and Mlanagement
  • Chun-peng Han , Jian-xin Chen , Wang-cai Diao , Zhi-bo Qu , Yin Zhang

    The effects of flow control device on flow conditions of molten steel in tundish are studied with the method of physical simulation through establishing physical model of tundish for double-strand slab caster with geometric similarity ratio of 1∶4 based on the similarity principle. The results showed that the peak time and average retention time of molten steel in tundish were increased, volume of dead zone for molten steel in tundish was reduced due to the optimized flow control device was adopted by tundish of slab. The peak time of molten steel is increased by 240.98%, average retention time of molten steel is increased by 2.37% and volume of dead zone is reduced by 7.56%. As a result, the flow conditions of molten steel in tundish are optimized as well as collision, aggregation, floatation and removal of inclusions in tundish are promoted so that the cleanliness of molten steel is ensured.

  • Production Practices and Mlanagement
  • Yin Zhang , Huai-jun Zhang , Wang-cai Diao , Shun Zhang , Rui-feng Cao , Chun-peng Han

    The effects of refining slag on cleanliness of liquid steel are very important. Its main functions are improving the deoxidizing capacity of deoxidizing elements, absorbing nonmetallic inclusions in steel and preventing secondary oxidation of liquid steel to generate FeO, MnO and SiO2. In the process of refining liquid steel, the reasonable composition of refining slag plays a role of adsorbing and removing inclusions in steel. In the process of smelting rare earth steel, rare earth oxides and rare earth sulfides are formed due to rare earth is easy to react with oxygen and sulfur elements in steel as well as rare earth elements could enter refining slag because of the function of potential energy of high oxygen and sulfur for refining slag. In the production process of steelmaking, the contents of each component in ternary refining slag CaO-SiO2-Al2O3 are different and the effects of rare earth on physical properties of refining slag are different because of different deoxidation systems. In the paper, such physical properties of rare earth refining slag when smelting rare earth steel as melting point, viscosity and alkalinity are analyzed by means of testing to predict the physical properties of refining slag, which could provide theoretical basis for improving the level of slag formation, cleanliness of smelting steel grade and yield of rare earth.

  • Production Practices and Mlanagement
  • Mei-xue Song , Rui-feng Dong , Tian-yuan Xu

    The 5×××series aluminum alloy belongs to Al-Mg alloy system and Mg is its main element, which is a type of wrought aluminum alloy. The 5××× series aluminum alloy is with better corrosion resistance and is often as rust-proof aluminum alloy, which is widely used in the field of off-shore building. It is also with such advantages as light weight and high strength as well as is also widely used in the fields of automobile parts manufacturing and ship structure making. In this paper,the research progress for the effects of alloying elements and heat treatment process on comprehensive properties of 5××× series aluminum alloy in recent years is summarized as well as the effects of rare earth elements on microstructure and properties of 5××× series aluminum alloy are mainly analyzed, which provide the theoretical guidance for subsequent research and development of 5××× series aluminum alloy with higher comprehensive mechanical properties.

  • Variety Quality and Experimental Study
  • Zhi-gang Zhang , Xue-gang Zhou , Bing-jing Chen , Peng Li , Na Zhang , Meng-ni Hou

    The cracked part is analyzed with metallographic microscope and scanning electron microscope aiming at the peeling and cracking of hot rolled high strength beam steel plate during the process of bending. The results showed that many continuous punctiform or banded inclusions containing O, Al and Ti elements were distributed close to the surface layer at cracking; metallographic microstructure of decarburized layer on surface layer of steel plate was coarse equiaxed ferrite. The analysis suggests that hard inclusions, TiO2 and Al2O3 destroy the continuity of product matrix and plasticity of surface layer is reduced by microstructures of oxidation and decarbonization, the matrix with inclusions fractures firstly in bending process, which makes the deformation of upper surface layer increase and it is out of tolerance range so that peeling and cracking are formed. The problem of lamellar cracking during bending for steel plate is solved by adopting the technology of pre-blowing argon in tundish to prevent oxide inclusion caused by secondary oxidation of molten steel at the initial stage of pouring.

  • Variety Quality and Experimental Study
  • Feng Li , Ting Wang , Rong-biao Lang , Xue-gang Zhou

    In this paper, the production technology process and relative process parameters of new product, 27SiMn spring steel plate are introduced. The microstructure needed by product is obtained through reasonably setting cooling parameters after rolling, with which the mechanical properties of product are ensured. The using status of users shows that the performances of 27SiMn spring steel plate are good by making full use of existing equipment of Baotou Steel, adopting reasonable process parameters under the condition that both of raw materials and liquid iron meet the requirements. Its tensile strength is not less than 800 MPa and elongation is not less than 19%. Moreover, the effects of atmosphere in heating furnace on decarburized layer on the surface of medium carbon steel with silicon are important, decarburized layer on the surface of 27SiMn spring steel plate is just 24% of the requirements in the national standard GB/T 1222—2016 by reducing atmosphere and micro-positive pressure operations in heating furnace.

  • Variety Quality and Experimental Study
  • Li-li Dong , Lu-lu Huang , Li Xie , Bao-zhi Liu

    In this paper, the microstructure and macrotexture of Hi-B steel at various stages of production are analyzed with such detection means as Zeiss microscope and X-ray diffractometer. The results showed that the microstructure of Hi-B steel was ferrite at all production stages. The microstructure is completely recrystallized after decarbonizing and nitriding annealing and average grain size is 28.92 μm as well as secondary recrystallization is completed after high temperature annealing and average grain size of finished product is about 2 cm. The texture types in sub-surface of hot rolled plate are mainly three types of typical shear textures. The texture of cold rolled plate is mainly composed of α line texture and rotating cube texture {001}<110>, the texture after decarburizing annealing is mainly α* texture and γ line texture {111}<112> as well as the macrotexture after high temperature annealing is mainly Goss texture. The texture of Hi-B steel after stretching, leveling and annealing is single Goss texture with accurate orientation as well as its strength reaches peak.

  • Variety Quality and Experimental Study
  • Lu-lu Huang , Li Xie , Na Zhang , Xiao-xia Shi

    In this paper, the differences of microstructure, mechanical properties and resistance to hydrogen sulfide stress corrosion between as-hot-rolled steel pipe and quenched and tempered steel pipe are compared and studied. The study results showed that the microstructure of as-hot-rolled steel pipe consisted of bainite, martensite as well as a small amount of ferrite and pearlite, its tensile strength could meet the requirements of technical agreement, but elongation was close to lower limit of the requirements of technical agreement; the microstructure of quenched and tempered steel pipe was tempered sorbite, strength and toughness and ductility were significantly improved compared with those of as-hot-rolled steel pipe, impact energy at 0 ℃ was over 2.5 times of lower limit for the requirements of technical agreement as well as it is with good resistance to hydrogen sulfide stress corrosion.

  • Variety Quality and Experimental Study
  • Zhan-fei Wu , Yong-feng Mi , Jing-chun He , Zhi-wen Guo , Hai-long Jiang , Wen-xiu Sun

    In this paper, it is introduced the online accelerated cooling process test of a type of hot rolled C-Mn seamless steel pipe in 460 production line of Baotou Steel Pipe Co., Ltd.. The test results showed that the effects of online accelerated cooling process on microstructure and properties of test steel were significant, generation of proeutectoid ferrite in two phase region could be restrained by online controlled cooling so that the matrix grains were refined as well as grain size was increased from level 6.5 under non controlled cooling conditions to level 8 and the banded structure of steel was improved. The mechanical properties and impact properties of steel pipe are significantly improved, the yield strength could reach 300~345 MPa, tensile strength could reach 485~545 MPa, average value of longitudinal impact energy at room temperature could reach 102 J, average value of longitudinal impact energy at 0 ℃ could reach 86 J and average value of longitudinal impact energy at -20 ℃ could reach 60 J.

  • Variety Quality and Experimental Study
  • Ying Bian , Hu-dong Xue , Gui-ying Zhao , Bin Li , Fei Peng , Hang Su

    In this paper, it is introduced the current situations of such rail standards as AREMA Railway Engineering Maintenance Manual(2020), European Standard EN 13674-1:2011+A1:2017 and China Railway Industry Standard TB/T 2344.1—2020 as well as mainly compared and analyzed the differences of cross section, compositions, properties and test methods for rails satisfied the above three standards. The analysis results showed that the differences of technical requirements for rails satisfied the above three standards were greater due to the level and style of domestic and foreign standards were different. The export level of domestic rails is fully known by comparing these differences, which creates conditions for exporting domestic rails to the international market.

  • Variety Quality and Experimental Study
  • Gui-ying Zhao , Zheng-wei Liang , Yong-qiang Li , Jia-wei Wang , Ying Bian

    The SS steel grade rail with 60E1 cross section is manufactured with small batch production by comparing the rails with 60E1 and 115RE cross sections, optimizing chemical composition, adopting narrow composition control, increasing C content, controlling contents of Mn and Cr as well as optimizing rolling process. The rail performances could reach Rp0.2≥512 MPa,Rm≥982 MPa,A≥10% and tread hardness (HB) ≥310. The small batch industrial production practices prove that the production process of SS steel grade rail with 60E1 cross section is trouble free and its performances are stable, which could meet the user needs so that it can be produced with incremental quantity.

  • Equipment and Automation
  • Xiao-dong Tan , Bin Li , Gui-wen Luo

    The effects of riser brick for casting ingot mould used in the smelting equipment of laboratory, vacuum induction furnace on quality of steel ingot are greater. The molten steel in vacuum melting furnace is poured into ingot mould through riser brick and steel ingot is formed after cooling. The flow velocity and angle of the molten steel flowing through riser brick, inclusions in molten steel and inner wall of ingot mould all affect quality of steel ingot. In the paper, the optimization design for structure of riser brick is introduced, which is to add a diversion platform. On the one hand, the scouring force of molten steel to inner wall of ingot mould is reduced so that the service life of ingot mould and surface quality of steel ingot are improved; on the other hand, the retention time of molten steel in riser brick is increased so that the inclusions in molten steel float to be removed and internal quality of steel ingot is improved. The practices prove that the design of riser brick with optimization and transformation is reasonable as well as application effects are good.

  • Others
  • Peng-cheng Zhang , Hai-yang Hu , Ying Tian , Kai Zhang

    In the denitrification process, flue gas needs to be heated due to the temperature requirements of denitration reaction are high, more blast furnace gas is consumed so that a large amount of CO2 is generated. In order to achieve the energy conservation and carbon reduction, energy saving type built-in direct fired furnace is used instead of traditional heating furnace. The flue gas is heated with the heat released by igniting the CO in flue gas with energy saving type built-in direct fired furnace so that the consumption of blast furnace gas and carbon emission are reduced as well as temperature requirements of denitrification could be met. The consumption of blast furnace gas is reduced by 17.9% with energy saving type built-in direct fired furnace, annual CO2 emission reduction of over 35 000 t is achieved and annual cost saving could reach over RMB 4 million yuan through applications and comparisons, which could meet the requirements of energy conservation and carbon reduction for steel enterprises on the premise of meeting requirements of denitrification reactions.

  • Others
  • Wen-zhi Hai , Xue-dong Dai , Jin-xiao Bao

    The transformations of scientific and technical achievements for colleges and universities play an important role in supporting and promoting the national economic construction and social development as well as the transformations of scientific and technical achievements for colleges and universities in western ethnic minority region are with its own development characteristics. In the paper, the transformations of scientific and technical achievements for metallurgy universities in western ethnic minority region are analyzed from multiple perspectives such as the quantity, amount of money, subject distribution and cycle of achievement transformation based on the data of achievement transformation for a university in western ethnic minority region in 2020-2022, which could provide references for transformations and applications of scientific and technical achievements in western ethnic minority region.