To meet the strategic demands of deep-sea exploration and security assurance, large-scale unmanned underwater vehicles (UUVs) featuring long endurance, extended range, high speed, and low noise have become a central focus in global marine technology competition. The advancement of these technologies directly reflects a nation's maritime capabilities, making it imperative to address the challenges of multidisciplinary design optimization (MDO) in achieving comprehensive high performance. This paper aims to systematically map the technical genealogy of large-scale UUVs, analyze key MDO bottlenecks, propose scientific evaluation criteria, explore practical solution pathways, and clarify future development trends, thereby providing structured support for technological innovation and engineering practice in this domain. The research adopts a combination of systematic review and comparative analysis methods. First, the technical spectrum of large-scale UUVs is examined, covering five primary propulsion modes (propeller, bionic, gliding, crawling, and hybrid) and their respective technical characteristics. Next, the study analyzes the coupling relationships and constraints among disciplines such as energy and power systems, acoustic stealth, hydrodynamic structure, and intelligent control. To overcome the limitations of traditional single-index evaluation approaches, a "multi-dimensional measurement system for overall performance" is constructed, integrating normalized indicators such as equivalent endurance, equivalent payload, vacancy ratio, and equivalent cost. Additionally, the paper summarizes the core parameters and technical characteristics of internationally mainstream models, and analyzes solution pathways for key challenges based on the current status of domestic and foreign research. The study reveals that the performance indicators of related disciplines are highly interdependent and mutually constraining, rendering traditional sequential design methods insufficient for achieving global optimization. The proposed multi-dimensional measurement system effectively shifts design goals from merely meeting individual performance indicators to pursuing optimal combinations of multi-dimensional performance, providing a scientific basis for evaluation. Comparative analysis of leading foreign UUVs (e.g., U.S. "Orca", Russian "Poseidon") highlights significant differences in equivalent performance indicators, reflecting their respective national strategic objectives and design philosophies. Key challenges are identified, including limited observation and communication environments, energy bottlenecks, and inadequate long-endurance reliability. Feasible solutions are explored through the application of intelligent technologies, advanced energy systems, novel materials, and digital twin frameworks. The research concludes that multidisciplinary design optimization is critical to surpassing the performance limits of large-scale UUVs. Future development is expected to follow four core trends: comprehensive evolution of intelligence, diversified breakthroughs in high-density energy systems, systematic integration of cross-domain collaboration, and deeper incorporation of bio-inspired design principles. Cutting-edge technologies such as artificial intelligence, advanced materials, and digital twins are anticipated to serve as key drivers for leapfrog development. This paper provides a systematic framework for balancing technical pathways and evaluating design schemes, offering valuable references for promoting the high-quality development of large-scale UUVs and supporting humanity's ability to explore, utilize, and protect the ocean.
This study aims to develop a dynamic model of the longitudinal profile motion of wave gliders by modeling the umbilical cable as multiple hinged rigid rods, and to investigate the effects of environmental and umbilical cable parameters on the longitudinal motion characteristics.
Based on reasonable assumptions and simplifications, the umbilical cable was modeled as a series of homogeneous, multi-segment rigid rods connected by hinges. The Lagrangian method was employed to construct a multi-rigid-body dynamic model of the wave glider in the longitudinal profile. Incorporating calculation methods for wave force, fluid resistance, and hydrofoil external forces, a simulation program was developed on the MATLAB/Simulink platform to solve the model. The model's validity was verified by comparing its results with those of existing studies. Finally, a sensitivity analysis was conducted to examine the influence of environmental and umbilical cable parameters on the system response.
The results indicate that the longitudinal motion response increases with wave height; specifically, when the wave height rises from 0.2 m to 0.4 m, the longitudinal response increases by 78.20%. Under a current disturbance of 0.07 m/s, the longitudinal displacement within 60 s in the downstream condition increases from 1.53 m to 9.11 m compared with the upstream condition. Shorter umbilical cables amplify the longitudinal motion response; when the umbilical cable length decreases from 5 m to 2 m, the longitudinal response increases by 31.97%. Conversely, excessively small wave periods reduce the longitudinal response due to rigid impacts between the multi-segment hinged rigid rods. Changes in umbilical cable density, however, exert only a minor influence on the longitudinal motion response.
The findings of this study provide theoretical support for the structural optimization and motion control strategies of wave gliders.
To investigate the acoustic target strength (TS) characteristics of extra-large unmanned underwater vehicles (XLUUVs), this study conducts a systematic analysis of the TS characteristics of the Orca XLUUV in the 1–10 kHz frequency band.
Based on the Orca model, the finite element method is applied to calculate its TS in the 1–3 kHz frequency band, while the planar element method is employed for the 3–10 kHz band. The results are compared with those obtained from the Benchmark model. To provide a more comprehensive evaluation of unmanned underwater vehicle (UUV) stealth performance, the concept of angular detection probability is introduced. Additionally, a scaled model experiment is conducted in a water tank, and a correction method is proposed for the experimental TS measurements.
The TS characteristics of the Orca model are first analyzed. Compared with the Benchmark model, the Orca model exhibits superior stealth performance in the azimuthal direction, along with additional advantages in the circumferential direction at higher frequencies effects that become more pronounced as frequency increases. For experimental cases in which the distance between the hydrophone and transducer does not meet the far-field conditions, the measured TS values are corrected, yielding improved consistency with the simulation results. This validates the accuracy of the numerical simulation results.
The findings of this study provide a theoretical foundation for optimizing underwater detection systems and enhancing the stealth design of UUVs.
To address the challenges in multi-AUV formation maneuvering, such as limited state perception and transmission capabilities, acoustic communication delays, data loss, and reduced observability due to the lack of position information exchange, this study proposes an event-triggered metrology−communication unified framework with a Lyapunov-based model predictive formation control method (ETMCU−LMPC). The proposed approach aims to enhance formation stability and tracking accuracy.
First, by integrating the formation communication topology with system states, an event-triggered mechanism based on state observation is established. This mechanism leverages relative measurements among AUVs to mitigate delays and data loss caused by acoustic communication failures, while improving system observability in the absence of position information exchange. Second, a distributed model predictive controller based on Lyapunov theory is designed. The controller employs backstepping to construct contractive constraints, ensuring recursive feasibility, and incorporates adaptive Kalman filtering (AKF) to compensate for measurement noise, thereby guaranteeing closed-loop stability.
Simulation results of the formation control for five AUVs (1 leader and 4 followers) show that, compared with the traditional LMPC, the proposed ETMCU−LMPC method reduces the convergence time from 8 s to 6 s, the maximum error from 1.12 m to 0.36 m, and the steady-state error from 0.57 m to 0.06 m. Additionally, the control input exhibits greater stability.
The proposed method can effectively cope with communication anomalies, improve the reliability of multi-AUV formations under scenarios with limited state perception and transmission, and thus possesses practical engineering significance.
This study aims to investigate the shock load characteristics during implosion and the thermodynamic response mechanisms of a ceramic pressure hull in the extreme deep-sea environment. A numerical simulation method for the implosion of a deep-sea ceramic pressure hull is proposed using a compressible multiphase flow model that ensures pressure-velocity-temperature equilibrium and adaptive mesh refinement (AMR).
The proposed method enables accurate prediction of shock waves and precise capture of the flow field. Then, underwater implosion experiments of the ceramic pressure hull are conducted to verify the effectiveness of the numerical method. Finally, a numerical study on the implosion of a ceramic pressure hull at a depth of 10 000 m reveals the characteristics of the shock load and thermal effects during implosion. The implosion of a deep-sea ceramic pressure hull at different water depths and temperatures is studied numerically, and the effects of these factors are analyzed.
The implosion of a deep-sea ceramic pressure hull releases shock waves outward and produces a significant thermal effect when the gas is highly compressed. As the ambient pressure increases, the peak overpressure of the implosion shock wave decreases, and the shock wave attenuation rate increases. However, the ambient water temperature has little effect on the implosion characteristics of the ceramic pressure hull.
This study provides insights into the implosion characteristics of deep-sea ceramic pressure hull, offering valuable theoretical insights and engineering implications for the assessment and mitigation of underwater implosion effects.
With the increasing diversification of application requirements for unmanned underwater vehicles (UUVs), traditional design methods centered on text-based documentation have revealed numerous limitations in practice, such as scattered design documents, difficulty in maintenance, and low iteration efficiency among systems. Therefore, it is necessary to introduce a novel overall design methodology.
In this study, the model-based systems engineering (MBSE) methodology was incorporated into the design process of UUVs and integrated with traditional design approaches to establish a model-driven design and verification framework. Using the M-Design collaborative research platform, graphical system modeling language (SysML) was employed to construct a comprehensive system model, including the requirements model, logical architecture model, and physical architecture model, thereby forming an integrated design framework. To further validate the feasibility of the framework, multi-system co-simulation technology was adopted, and a distributed simulation platform was developed to perform performance simulation and verification for typical mission scenarios of UUVs. Based on these efforts, a conceptual scheme for an agile design and verification prototype system has been proposed to support agile development requirements.
The results demonstrate that the model-based design methodology can significantly improve the design efficiency and verification capability of UUVs, enabling a closed-loop development process from requirements definition to design implementation.
The proposed design methodology provides effective guidance for the design and specification verification of various manned and unmanned underwater platforms.
To improve the overall operational capability of autonomous underwater vehicles (AUVs) and address the critical issue of collision risks during the dynamic docking process with towed recovery docks (TRDs), this study conducts a systematic investigation into the collision mechanisms and control strategies of the docking system. Reliable docking and recovery technology is essential for extending AUV operational endurance, enhancing data transmission efficiency, and enabling long-term underwater deployment. However, in real marine environments, limitations in sensor accuracy, external disturbances, and the dynamic response of the docking system often lead to unavoidable contact or collision between AUVs and TRDs, which may result in mission failure or structural damage to the equipment. Therefore, this study aims to clarify the influence of key initial operating conditions on docking-induced collisions and to propose an effective control strategy for optimizing the dynamic docking process, thereby providing theoretical and technical support for the engineering application of AUV towed recovery systems.
Based on dynamic analysis, a simulation model incorporating contact and collision dynamics was developed using the ADAMS-MATLAB co-simulation platform. First, rigid body dynamic models of AUV and TRD were constructed. The AUV model accounts for gravity, buoyancy, viscous hydrodynamic drag, inertial hydrodynamic drag, thrust, and environmental disturbances. The TRD model adopts a frame-cage structure with a bell-mouth guiding cover, and a discrete flexible body method is used to model the towing cable. Subsequently, a nonlinear contact model based on Hertz theory was employed to calculate the collision forces between AUV and TRD, which more accurately captures the transient impact characteristics of the collision process compared with the linear contact model. On this basis, the effects of initial operating conditions including eccentric angle, eccentric distance, relative initial velocity, and mother vessel acceleration on docking collisions were systematically analyzed using the control variable method. To mitigate attitude disturbances induced by collisions, a multi-stage coordinated control strategy based on PID control was proposed, which realizes active attitude adjustment of AUV by switching control modes across different docking phases.
The simulation results indicate that increases in eccentric angle and eccentric distance primarily prolong the docking time while exerting only a limited influence on the peak collision force, which remains within the range of 1 000–2 000 N under most working conditions. In contrast, increasing the relative initial velocity can shorten the docking time but significantly amplifies the peak collision force, showing a positive correlation between them. Further analysis of mother vessel acceleration reveals the complex, non-monotonic relationship between collision force and docking efficiency. As the mother vessel's acceleration increases, the amplitude of the TRD attitude variations intensifies, leading to greater uncertainty in the collision position, and the peak collision force reaches its maximum value when the acceleration is 0.2 m/s². Moreover, the proposed multi-stage coordinated control strategy enables effective post-collision attitude adjustment of the AUV. In the case of uniform motion of the mother vessel, the strategy reduces the peak collision force by up to 74.5% and shortens the docking time from 7.56 s to 5.93 s. Even under the complex working condition of uniform acceleration of the mother vessel, the peak collision force is reduced by 19.6%, and the docking time is shortened by 16.7%, effectively optimizing the dynamic docking process and ensuring both docking safety and efficiency.
This study systematically clarifies the effects of key initial operating conditions on the docking collision between AUV and TRD. The research findings indicate that controlling the initial eccentric angle and eccentric distance can improve docking efficiency, whereas adjustments to the relative initial velocity and mother vessel acceleration require a careful balance between collision risk and docking speed. The proposed multi-stage coordinated control strategy can significantly reduce the peak collision force while maintaining docking efficiency, achieving reductions of 14%–74.5% under different working conditions. This strategy exhibits superior robustness and stability compared with the traditional position tracking control strategy, effectively addressing the limitations of passive control methods that rely solely on the dock structure. Overall, this study provides a reliable simulation basis and design reference for the design and stability control of AUV towed recovery systems. In addition, the research framework and methods provide guidance for the collision analysis and control in similar underwater docking systems.
The information obtained through forced detection is often inaccurate, and targets frequently change course unpredictably. This degrades the performance of target maneuver detection and hampers the analysis of the target motion pattern. Therefore, this paper proposes a detection method for maneuvering maritime targets based on prior knowledge.
The method incorporates two types of prior knowledge derived from expert experience. The first is that significant differences in target heading occur before and after maneuvering, whereas the target heading remains relatively stable during non-maneuvering periods. The second is that the heading difference before and after maneuvering reaches a local extremum. The maneuvering point in the trajectory tends to maximize the heading difference between adjacent sub-trajectories. Based on the definition of trajectory smoothness metric, a calculation method is proposed to calculate the course maneuver evaluation factor based on principal component analysis (PCA). This factor enables preliminary screening of potential maneuvering points. In order to find trajectory points that satisfy the second prior knowledge, a maximum filtering-based maneuvering point screening method is proposed.
Simulation results show that, compared with the mainstream interactive multiple model (IMM) algorithm and information entropy-based algorithm, the target maneuver inflection points detected by the proposed method are closer to the actual inflection points, with the lowest false detection rate and missed detection rate. Moreover, when track compression is performed using the maneuver positions extracted by this method, the distance error relative to the original track is minimized.
The findings confirm the superiority of the proposed algorithm, which can effectively improve the accuracy and robustness of target maneuver detection and provide strong support for target behavior analysis and operational decision-making at sea.
To address the inherent trade-off between large-scale exploration and high-precision manipulation in existing underwater vehicles, a novel morphable underwater intervention robot is developed. Designed for operations at depths of up to
The overall design specifications were first established, followed by the optimization of the integrated design workflow. The configuration of the robot's pressure-resistant hulls and equipment layout were finalized, with the development of key components, including the morphing mechanism (lead screw lifting mechanism) and pressure-resistant hulls. Strength verification of key components was performed using finite element analysis (FEA) under a 12 MPa hydrostatic load, simulating a depth of
The results indicate that the internal layout is rational, with critical components meeting the operational requirements for
By utilizing autonomous configuration switching, an overall design scheme for a morphable underwater intervention robot with multi-task execution capability was proposed. This design effectively combines low-resistance detection in cruising mode with high-stability operation in manipulating mode, offering an innovative solution for underwater operations in complex deep-sea scenarios.
To address the low docking accuracy of autonomous underwater vehicles (AUVs) in complex underwater environments, a multi-feature fusion vision-based method is proposed.
A self-developed rudderless vector propulsion AUV with four thrusters was used, and the dark channel prior (DCP) dehazing algorithm was adopted for image enhancement. An improved Canny edge detection algorithm was combined with color threshold segmentation to achieve multi-feature fusion. The minimum enclosing circle method was utilized for circle center positioning, and coordinate transformation was performed to calculate the relative position and orientation for docking.
Unity 3D simulations and pool experiments revealed a distance-dependent trend: both mean difference and root mean square error decreased as docking distance decreased. Closer distances yielded higher visual ranging accuracy and docking precision. When the docking distance was less than 2 m, the positioning error was maintained below 5 cm, with an overall success rate of 88%.
The proposed method fulfills the accuracy requirements for AUV autonomous docking and provides a highly robust solution for underwater equipment recovery.