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Numerical simulation on wall temperature characteristics of screen superheater in swirling flow boiler during wide load operation
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Yuanao YANG, Runze LIU, Yin FANG, Xianliang LEI
Thermal Power Generation | 2025, 54(4) : 117 - 128
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Thermal Power Generation | 2025, 54(4): 117-128
Thermal energy science research
Numerical simulation on wall temperature characteristics of screen superheater in swirling flow boiler during wide load operation
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Yuanao YANG, Runze LIU, Yin FANG, Xianliang LEI
Affiliations
  • State Key Laboratory of Multiphase Flow in Power Engineering, Xi’an Jiaotong University, Xi’an 710049, China
Published: 2025-04-25 doi: 10.19666/j.rlfd.202407170
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To understand the inner wall temperature distribution characteristics of boiler heating surfaces during fast peaking operation, this study incorporates the coupling of non-uniform heat flux distribution on the combustion side with a multi-tube flow-resistance model on the working fluid side. This corrects the resistance and mass flow distribution among the rows of tubes in the superheater, forming a comprehensive heat transfer calculation model that couples the non-uniform heat flux on the flue gas side with the actual flow rate on the working fluid side, allowing for more accurate prediction of superheater temperatures. This model is applied to the calculation and analysis of wall temperature characteristics of a 660 MW counter-flow coal-fired boiler’s screen superheater at various loads and swirl angles. The study reveals that during deep load-following, the highest tube wall temperature at 30% load (868.4 K) exceeds that at 50% load (861.9 K), approaching the maximum temperature the material can withstand. The tube wall temperature at 50% load is higher than that at 75% load (849.7 K). Additionally, changes in swirl angle significantly affect the non-uniform distribution of flue gas and the working fluid temperature on the steam side. When the swirl angle is 45°, the high-temperature zone is primarily distributed at both ends of the tube screen. When the swirl angle is 15°, it concentrates in the middle front and middle rear regions. As the swirl angle increases, spatial heterogeneity of the flue gas field in the furnace enhances, leading to greater temperature non-uniformity across the superheater width. The research results can provide technical support for the design and retrofit of boilers during rapid load-following processes.

superheater simulation  /  mass flow correction  /  flue gas-steam coupling  /  pulverized coal boiler
Yuanao YANG, Runze LIU, Yin FANG, Xianliang LEI. Numerical simulation on wall temperature characteristics of screen superheater in swirling flow boiler during wide load operation[J]. Thermal Power Generation, 2025 , 54 (4) : 117 -128 . DOI: 10.19666/j.rlfd.202407170
  • National Key Research and Development Program(2022YFB4100500)
Year 2025 volume 54 Issue 4
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Article Info
doi: 10.19666/j.rlfd.202407170
  • Receive Date:2024-07-15
  • Online Date:2026-03-06
  • Published:2025-04-25
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  • Received:2024-07-15
Funding
National Key Research and Development Program(2022YFB4100500)
Affiliations
    State Key Laboratory of Multiphase Flow in Power Engineering, Xi’an Jiaotong University, Xi’an 710049, China
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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