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Research on atmospheric pressure direct wet carbonation process of Zhundong high calcium fly ash
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Xiaochun MA1, Fang LIANG1, Xiangrui DENG1, 2
Thermal Power Generation | 2025, 54(6) : 38 - 47
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Thermal Power Generation | 2025, 54(6): 38-47
Carbon resource utilization and conversion technology
Research on atmospheric pressure direct wet carbonation process of Zhundong high calcium fly ash
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Xiaochun MA1, Fang LIANG1, Xiangrui DENG1, 2
Affiliations
  • 1.Research Institute of Measurement and Testing of Xinjiang Uygur Autonomous Region, Urumqi 830011, China
  • 2.National Institute of Metrology, Beijing 100029, China
Published: 2025-06-25 doi: 10.19666/j.rlfd.202501031
Outline
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Xinjiang Zhundong coal has abundant reserves and contains a relatively high content of alkaline earth metal elements. The high-calcium fly ash generated from its combustion serves as an excellent raw material for CO2 sequestration. By adopting the atmospheric pressure direct wet carbonation process, research and optimization analysis were carried out on the carbonation of high-calcium fly ash, focusing on key parameters such as flue gas flow rate, temperature, and solid-liquid ratio. A kinetic model was constructed to determine the key factors and rate-controlling steps. Meanwhile, the performance of this process in chlorine removal and heavy metal removal was evaluated. It was found that, increasing the flue gas flow rate and reducing the solid-liquid ratio can effectively enhance the degree of carbonation per unit mass of fly ash. During the rapid carbonation stage (0~20 min), low temperature is beneficial for increasing the degree of carbonation, but the effect is not significant. In the rapid carbonation zone, the reaction of fly ash is mainly controlled by solid-film diffusion, with a correlation coefficient of 0.917 37 and an activation energy of 10.36 kJ/mol. After optimization by the response surface method, the optimal operating condition parameters are as follows: temperature of 57.1 ℃, flue gas flow rate of 2.86 L/min, and solid-liquid ratio of 200.0 g/L. Under these conditions, the average actual degree of carbonation reaches 30.2%. The chlorine content of the fly ash processed according to these parameters meets the requirements for reinforced products in the JC/T 409—2016 standard. For typical heavy metals such as arsenic and copper, the removal rates reach 88.4% and 55.6% respectively, indicating that this process has a certain detoxification ability. Therefore, the atmospheric wet carbonation of high calcium fly ash in Zhundong has great potential for application.

fly ash  /  wet carbonation  /  kinetics  /  process optimization  /  heavy metals
Xiaochun MA, Fang LIANG, Xiangrui DENG. Research on atmospheric pressure direct wet carbonation process of Zhundong high calcium fly ash[J]. Thermal Power Generation, 2025 , 54 (6) : 38 -47 . DOI: 10.19666/j.rlfd.202501031
  • Natural Science Program Project of Xinjiang Uygur Autonomous Region(202203003)
Year 2025 volume 54 Issue 6
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Article Info
doi: 10.19666/j.rlfd.202501031
  • Receive Date:2025-01-16
  • Online Date:2026-03-05
  • Published:2025-06-25
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  • Received:2025-01-16
Funding
Natural Science Program Project of Xinjiang Uygur Autonomous Region(202203003)
Affiliations
    1.Research Institute of Measurement and Testing of Xinjiang Uygur Autonomous Region, Urumqi 830011, China
    2.National Institute of Metrology, Beijing 100029, China
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https://castjournals.cast.org.cn/joweb/rlfd/EN/10.19666/j.rlfd.202501031
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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