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Thermal stress analysis of weld and opening area in medium pressure bypass system of gas-steamcombinedcycleunit
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Dongfang HUO1, Song LI2, Zijian ZHANG1, Pandeng ZHANG1, Yongming CHENG2, Baoyi HE3
Thermal Power Generation | 2023, 52(10) : 46 - 52
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Thermal Power Generation | 2023, 52(10): 46-52
Special topic on material properties of generator set
Thermal stress analysis of weld and opening area in medium pressure bypass system of gas-steamcombinedcycleunit
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Dongfang HUO1, Song LI2, Zijian ZHANG1, Pandeng ZHANG1, Yongming CHENG2, Baoyi HE3
Affiliations
  • 1.Huaneng Henan Zhongyuan Gas Power Co., Ltd., Zhumadian 463000, China
  • 2.Xi’an Thermal Power Research Institute Co., Ltd., Xi’an 710054, China
  • 3.School of Science, Xi’an University of Architecture and Technology, Xi’an 710055, China
Published: 2023-10-25 doi: 10.19666/j.rlfd.202306074
Outline
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In recent years, thermal power units have frequently participated in peak shaving to build a new type of power system with new energy as the theme. Accidents of pipeline weld cracking and failure often occur. The welds on both sides of the intersection between the pipeline behind the intermediate pressure bypass valve and the condenser casing frequently crack. The opening area of the muffler pipeline also frequently crack. The heat transfer process from the pipeline behind the medium pressure bypass valve to the condenser muffler is studied by using the finite element method,The distribution of thermal stress under normal and peak shaving conditions was compared. To investigate the causes of the problem, a comprehensive calculation model for the medium pressure bypass pipeline is first established to obtain the distribution of primary and secondary stresses in the pipeline under normal working conditions, as well as the displacement and bearing values of each node. The finite element method is used to study the heat conduction process from the local medium pressure bypass valve to the condenser silencer pipeline. The thermal stress distribution under normal and peak shaving conditions is studied. The results indicate that under peak shaving conditions, the poor atomization effect of the nozzle results in severe water entrainment in the steam, The temperature difference between the pipeline behind the bypass valve and the pipeline of the condenser muffler is larger and repeated operation and shutdown of the desuper heating water cause thermal fatigue fracture of the weld seam and the opening area.

pipe  /  welding seam  /  finite element  /  heat conduction  /  thermal stress
Dongfang HUO, Song LI, Zijian ZHANG, Pandeng ZHANG, Yongming CHENG, Baoyi HE. Thermal stress analysis of weld and opening area in medium pressure bypass system of gas-steamcombinedcycleunit[J]. Thermal Power Generation, 2023 , 52 (10) : 46 -52 . DOI: 10.19666/j.rlfd.202306074
  • Science and Technology Project of China Huaneng Group Co., Ltd.(HNKJ21-HF193)
Year 2023 volume 52 Issue 10
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Article Info
doi: 10.19666/j.rlfd.202306074
  • Receive Date:2023-06-07
  • Online Date:2026-01-26
  • Published:2023-10-25
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History
  • Received:2023-06-07
Funding
Science and Technology Project of China Huaneng Group Co., Ltd.(HNKJ21-HF193)
Affiliations
    1.Huaneng Henan Zhongyuan Gas Power Co., Ltd., Zhumadian 463000, China
    2.Xi’an Thermal Power Research Institute Co., Ltd., Xi’an 710054, China
    3.School of Science, Xi’an University of Architecture and Technology, Xi’an 710055, China
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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