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Experimental study on fouling characteristics of coupled combustion heating surfaces based on gaseous potassium detection
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Experimental study on fouling characteristics of coupled combustion heating surfaces based on gaseous potassium detection
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doi: 10.19666/j.rlfd.202605059
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[Objective] Co-firing of biomass and coal is a pivotal technology for the low -carbon transformation of coal-fired power plants, as biomass is a carbon -neutral renewable energy source with abundant reserves that can 2 effectively reduce carbon emissions from power generation. However, biomass fuels generally contain high concentrations of alkali metal elements, especially potassium. During combustion, these alkali metals are released into the gas phase in large quantities, condense, deposit and sinter on the s urface of boiler convection heating surfaces, causing severe fouling and slagging problems. This reduces the heat transfer efficiency of heating surfaces, increases boiler exhaust heat loss and power generation coal consumption. The traditional offline evaluation method of heating surface scaling has a large lag and cannot meet the actual requirements of real -time monitoring and precise prevention and control of industrial sites. Therefore, it is importance to realize the dynamic evaluation and prediction of the fouling characteristics of heating surfaces during the combustion of coal and biomass blended fuels. 

[Methods] In this study, the designed relevant experimental tests were carried out on a 5MW pilot furnace. Optical detection equipment was used to collect real-time data, including flame temperature and gaseous potassium concentration. They were applied to dynamically evaluate the fouling trend of heating surfaces during coal-biomass coupled combustion . the evaluation results were verified by combining the changes in the heat effectiveness coefficient and the actual observed fouling status on the surface of the fouling tubes. 

[Results] The experimental results showed that for every 1% increase in the furnace outlet oxygen concentration, the flame temper ature and gaseous potassium concentration increased by approximately 22.5℃ and 2.0 mg/m³. When the blending ratio of corn stover increased from 0% to 100%, the gaseous potassium concentration reached a maximum of 15.71 mg/m³, respectively. The heat transfer effectiveness coefficient decreased from 0.9 to around 0.5, and the surface fouling degree of the fouled tube significantly intensified. There is a significant correlation between the increase amplitude of gaseous potassium concentration and the attenuation amplitude of the heat effectiveness coefficient. 

[Conclusion] The established dynamic fouling assessment method based on in -situ measurements of flame temperature and gaseous potassium presents favorable prediction accuracy. The obtained experimental f indings can provide fundamental theoretical guidance and database for developing anti-fouling technologies and optimizing operational parameters for high alkali fuel combustion. Eliminating the inherent delay of traditional off -line detection techniques, t his method possesses promising application prospects for on -line fouling monitoring of industrial boilers.


. 基于气相钾检测的耦合燃烧受热面沾污特性试验研究. 热力发电, : - . DOI: 10.19666/j.rlfd.202605059
. Experimental study on fouling characteristics of coupled combustion heating surfaces based on gaseous potassium detection[J]. Thermal Power Generation, : - . DOI: 10.19666/j.rlfd.202605059
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doi: 10.19666/j.rlfd.202605059
  • Online Date:2026-09-09
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表12种不同金属材料的力学参数
科
Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)
属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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