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Numerical simulation of wall-mounted FGR arrangement optimization for a 660 MW ultra-supercritical tangentially-fired boiler
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Jie LIANG1, Chuang HE2, Liming REN1, Yuan LI1, Fengtao WANG3, Hang DONG4, He SONG4, Lun MA5, Qingyan FANG2
Thermal Power Generation | 2026, 55(6) : 164 - 174
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Thermal Power Generation | 2026, 55(6): 164-174
Thermal energy science research
Numerical simulation of wall-mounted FGR arrangement optimization for a 660 MW ultra-supercritical tangentially-fired boiler
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Jie LIANG1, Chuang HE2, Liming REN1, Yuan LI1, Fengtao WANG3, Hang DONG4, He SONG4, Lun MA5, Qingyan FANG2
Affiliations
  • 1.Rundian Energy Science and Technology Co., Ltd., Zhengzhou 450052, China
  • 2.State Key Laboratory of Coal Combustion, Huazhong University of Science and Technology, Wuhan 430074, China
  • 3.School of Energy and Power Engineering, Xi’an Jiaotong University, Xi’an 710049, China
  • 4.China Resources Power (Jinzhou) Co., Ltd., Jinzhou 121000, China
  • 5.School of Safety Science and Emergency Management, Wuhan University of Technology, Wuhan 430070, China
Published: 2026-06-25 doi: 10.19666/j.rlfd.202509052
Outline
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[Objective]

To address the issues of low reheated steam temperature and local overheating of platen superheaters (PSH) during low-load operation of a 660 MW ultra-supercritical tangentially fired once-reheat boiler, this study proposed a wall-mounted flue gas recirculation (FGR) arrangement in the burner region. The aim was to synergistically raise reheated steam temperature and suppress PSH overheating while maintaining combustion stability.

[Methods]

Numerical simulation was performed at 40% rated load to optimize the proposed layout. First, the baseline case and corner-mounted and wall-mounted concentrated FGR arrangements were compared. Subsequently, the feasibility of wall-mounted grouped injection was investigated.

[Results]

The results indicated that: corner-mounted FGR significantly increased the ignition distance of pulverized coal jets, which adversely affected low-load combustion stability. Both fire-side and rear-side concentrated FGR increased the heat absorption of the high-temperature reheater, but neither could simultaneously mitigate PSH local overheating. Fire-side grouped FGR substantially enhanced heat absorption of the reheater but still carried a risk of PSH overheating, whereas rear-side grouped FGR reduced the overheating risk but yielded only limited reheater improvement. A combined grouped arrangement, in which flue gas was injected through the two lower layers on the fire-side wall together with the upper layer on the rear-side wall, increased the heat absorption of the reheater by 18.9%, effectively mitigated local overheating of the PSH, and maintained stable combustion.

[Conclusion]

These findings provide design and optimization references for safe, flexible, and efficient boiler operation across wide load ranges in next-generation coal-fired power plants.

tangentially fired boiler  /  flue gas recirculation  /  reheated steam temperature  /  numerical simulation  /  optimization
Jie LIANG, Chuang HE, Liming REN, Yuan LI, Fengtao WANG, Hang DONG, He SONG, Lun MA, Qingyan FANG. Numerical simulation of wall-mounted FGR arrangement optimization for a 660 MW ultra-supercritical tangentially-fired boiler[J]. Thermal Power Generation, 2026 , 55 (6) : 164 -174 . DOI: 10.19666/j.rlfd.202509052
  • National Key Research and Development Program of China(2024YFB4106103)
Year 2026 volume 55 Issue 6
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Article Info
doi: 10.19666/j.rlfd.202509052
  • Receive Date:2025-09-17
  • Online Date:2026-08-14
  • Published:2026-06-25
Article Data
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History
  • Received:2025-09-17
  • Revised:2025-10-17
  • Accepted:2025-10-20
Funding
National Key Research and Development Program of China(2024YFB4106103)
Affiliations
    1.Rundian Energy Science and Technology Co., Ltd., Zhengzhou 450052, China
    2.State Key Laboratory of Coal Combustion, Huazhong University of Science and Technology, Wuhan 430074, China
    3.School of Energy and Power Engineering, Xi’an Jiaotong University, Xi’an 710049, China
    4.China Resources Power (Jinzhou) Co., Ltd., Jinzhou 121000, China
    5.School of Safety Science and Emergency Management, Wuhan University of Technology, Wuhan 430070, China
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表12种不同金属材料的力学参数

Family
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Number of
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Number of
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Number of
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鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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