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  • Jingshun CAI, Hua LI, Xin SHU, Guangcheng SHAN, Jian CHEN, Qianping RAN
    Journal of the Chinese Ceramic Society. 2025, 53(3): 553-573.

    Concrete durability is recognized as a worldwide problem. With global warming and harsh service environment, the problem of premature failure of structural concrete durability becomes more prominent. Chemical admixtures as the key components of concrete show significant technical advantages in improving the microstructure and durability of structural concrete. This review represents research progress on the durability enhancement admixtures for the innovation of concrete durability enhancement technology and the development of low-carbon and sustainable society.

    Some admixtures used for concrete crack control (i.e., expanding agent, water evaporation inhibitor, heat of hydration inhibitor) are described. The addition of nanomaterials and polymers as well as the use of monomer in-situ polymerization are summarized. In addition, SAP, osmotic crystallization and expansion agents for realizing the self-healing of cracks are also discussed.

    Air entraining agent, pore hydrophobic agent and nano-pore compacting agent are summarized to enhance concrete microstructure, thus solving the durability failure problem of concrete under freeze-thaw, sulfate attack and chloride ion attack.

    Corrosion inhibitor is inducted. Recent research progress on organic rust inhibitors, green rust inhibitors and intelligent rust inhibitors is reviewed, and the existing problems of current rust inhibitors are summarized, and the development direction of future rust inhibitors is prospected.

    Summary and Prospects

    Durability failure is a challenge facing the sustainable development of society. How to improve the durability of structural concrete with low cost and high efficiency is a key problem to be solved. This review represents the research progress on durability enhancing admixtures in concrete crack control, microstructure regulation and reinforcement rust resistance improvement, and points out the existing problems of various admixtures.

    1) Concrete crack control is a premise of structural concrete durability improvement. However, how to further improve the effectiveness and adaptability of admixtures according to the changes of concrete material system characteristics and environmental requirements is a major development direction. In addition, toughness enhancement and self-healing admixtures are still in the research stage, and the key properties are still unclear. How to realize the application needs, further reveal the structure-activity relationship of key materials and achieve the improvement of toughness and self-healing properties is a problem worthy of in-depth study.

    2) The control of concrete microstructure is a key to improving the durability of concrete. Air entraining agent, pore hydrophobic agent and nano-pore compacting agent are effective technical means to enhance concrete microstructure, which can solve the durability failure problem of concrete under freeze-thaw, sulfate attack and chloride ion attack. However, for coupled corrosion environment, there are still insufficient mutual adaptability of various admixtures applied together, and a further research is needed. In addition, the relations among air entrainment agent, pore hydrophobic agent, nano densifier, cement hydration, stable regulation/optimization of pore structure, and the resulting durability impact mechanism are still unclear, which need to be further investigated.

    3) The improvement of rust resistance of steel bars is a fundamental to the improvement of structural concrete durability. Inorganic and organic rust inhibitors are important components of rust inhibitors, and the reasonable use of different kinds of rust inhibitors is a key to achieve the improvement of rust resistance performance of steel bars in complex systems. The corrosion protection and repair of structural concrete can be improved via different application methods such as internal mixing, external coating, electromigration and pressure penetration. The future development direction of rust inhibitors can be green and intelligent, but it still needs to be further studied in combination with practical applications.

    Although the durability of concrete is extremely complex, admixtures have some technical advantages in improving the durability of concrete. In the future, it is necessary to further analyze the micro-action mechanism and structure-activity relationship of admixtures, and propose an effective method of structural design and preparation of admixtures by theoretical calculation (i.e., molecular simulation, artificial intelligence and other theoretical analysis). Also, slow and controlled release technologies such as microcapsule coating, layered and porous material loading are used with the characteristics of cement hydration to enhance the durability and improve the adaptability of admixtures to cement concrete, thus realizing the efficient use of admixtures in concrete systems at regular and fixed points, avoiding the influence of admixtures on cement hydration, microstructure formation and long-term performance, and achieving an accurate control of structural concrete durability throughout the life cycle.

  • Wei ZHANG, Jin ZHANG, Chunlei DUAN, Hao GENG, Yang HAN
    Journal of the Chinese Ceramic Society. 2025, 53(3): 675-687.

    Boron carbide-silicon carbide (B4C-SiC) ceramics have the performance of B4C and SiC, which have low density, high melting point, high hardness, high elastic modulus, good wear resistance, high thermal tolerance, excellent chemical stability, etc.. Compared with B4C ceramics, B4C-SiC ceramics possess a higher fracture toughness and a lower cost. Compared with SiC ceramics, B4C-SiC ceramics have a higher hardness and a lower density. B4C-SiC ceramics can be widely used in modern high-technology industries, such as aerospace, military, mechanical and automotive engineering, chemical industry, nuclear energy, high-temperature thermoelectric conversion, tribology, aviation, etc. due to their outstanding properties. In particular, the materials with the combination of high hardness and low density are more desirable than the materials without this characteristic. B4C-SiC ceramics are suitable for use as lightweight structural materials and rotating tribo-components.

    Despite numerous advantages, B4C-SiC ceramics are difficult to sinter to obtain high densification because of the high covalent bond ratios of both B4C and SiC. The existing preparation methods of B4C-SiC ceramics mainly include pressureless sintering, hot-press sintering, and spark plasma sintering. Although these methods can produce dense B4C-SiC ceramics with a good performance, the sintering temperature is relatively high. In order to reduce the sintering temperature of B4C-SiC ceramics, the reaction sintering method is developed to produce B4C-SiC ceramics. The preparation method of reaction sintered B4C-SiC ceramics is similar to that of SiC ceramics produced by reaction sintering, in which the molten Si with an appropriate fluidity infiltrates into a porous green/partially sintered body composed of only B4C, the mixture of B4C and free C, B4C-SiC-C, or B4C-SiC powders at high temperatures. The molten Si infiltrated reacts with C either from free C or B4C to form SiC, the reaction leads to a volume expansion occupying partial pores in the preform. The remaining excess pores in the preform are filled with molten Si after the reaction, making the reaction sintered B4C-SiC ceramics dense. The preparation of reaction sintered B4C-SiC ceramics is actually an in-situ chemical reaction. For the characteristics of reaction sintered B4C-SiC ceramics, B4C, SiC formed, and residual Si particles can interconnect into a uniform and intense three-dimensional network at low sintering temperatures without any applied pressure, and near-net shaped products with zero shrinkage can be produced. Also, fine reactive starting powders capable of being densified are not required, thus reducing the cost of raw materials.

    The preparation method of reaction sintering is different from other preparation methods to obtain B4C-SiC ceramics. The microstructure of reaction sintered B4C-SiC ceramics has its own characteristics. The core-rim structure occurs in the reaction sintered B4C-SiC ceramics. Firstly, B4C cores surrounded by a thick B12(B, C, Si)3 envelope are formed, and there is an intense bonding between B4C and B12(B, C, Si)3. Until now, there is still a heated debate on the formation mechanisms responsible for B12(B, C, Si)3 rim. The core-rim structure of B4C is formed in B4C-SiC ceramics produced via a conventional reaction sintering route. However, there is no core-rim structure of B4C in the reaction sintered B4C-SiC ceramics prepared by microwaves assisted processing method in Ar-H2 atmosphere. Secondly, When the preform containing α-SiC is used to prepare the reaction sintered B4C-SiC ceramics, the core-rim structure of primary α-SiC surrounded by secondary β-SiC rim also appears besides the core-rim structure of B4C surrounded by B12(B, C, Si)3 rim., SiC grains with different morphologies, i.e., plate-like shape and polygonal shape, can be in-situ generated via depending on the carbon source.

    The mechanical properties of reaction sintered B4C-SiC ceramics are crucial for their applications, which are affected by many factors, such as phase composition and content, microstructure, raw materials, sintering temperature, etc.. The ratio of B4C to SiC affects the mechanical properties of reaction sintered B4C-SiC ceramics. Moreover, there is some residual phases in the resulting B4C-SiC ceramics, eventually in the presence of excessive C or Si. The addition of excessive C in the green body will lead to insufficient Si to completely react with C, forming residual C. In contrast, residual Si is formed when free C added is insufficient or Si is excessive. The presence of C or Si is not conducive to the mechanical properties of reaction sintered B4C-SiC ceramics. The mechanical properties of reaction sintered B4C-SiC ceramics are related to their microstructure. The morphology and size of grains as well as the characteristics of grain boundaries directly determine the mechanical properties of reaction sintered B4C-SiC ceramics. The kinds and purity of raw materials and the sintering temperature also have an impact on the mechanical properties of reaction sintered B4C-SiC ceramics.

    Summary and prospects

    The preparation of B4C-SiC ceramics via reaction sintering is a low-cost method, and this route is suitable for large-sized and complex-shaped products. Although significant progress is achieved in the preparation of reaction sintered B4C-SiC ceramics, some challenges still remain in the scientific research and practical application. The reaction sintered B4C-SiC ceramics have reached the industrial production stage; however, the residual Si phase with low hardness and stiffness contained in the B4C-SiC ceramics can lead to a decrease in the performance, restricting their applications in the high-temperature field. New methods and processes still need to be explored to produce low Si or Si free reaction sintered B4C-SiC ceramics. The formation mechanism of the microstructure of reaction sintered B4C-SiC ceramics and its effect on the mechanical properties of B4C-SiC ceramics are unclear yet, and the further in-depth exploration is needed through theoretical calculations and characterization techniques. The existing investigation for reaction sintered B4C-SiC ceramics mostly focuses on conventional mechanical properties evaluation, and other mechanical properties are seldom reported. The impact strength and tribological properties of reaction sintered B4C-SiC ceramics also need to be investigated deeply.

  • Bingyan LIU, Hongfeng YIN, Yun TANG, Xiaohu REN, Yalou XIN, Yuchi LIU, Hudie YUAN
    Journal of the Chinese Ceramic Society. 2025, 53(3): 700-717.

    Industrial operations lead to energy consumption and environmental pollution with the economy development. In developed countries, the thermal efficiency of ceramic kilns in ceramic industry reaches over 50%, while in China it is only about 28%. Combined with the pollution reduction and carbon reduction in recent years, the gradual development of industrial kilns towards green and intelligent direction becomes an inevitable trend in the context of dual carbon. As is well known, microwave energy can reduce energy consumption and greenhouse gas emissions in drying processes. Microwave sintering technology is also regarded as a 'new generation sintering technology of the 21st century'. This technology is an efficient and environmentally friendly method used in metallurgy, powder and ceramics preparation due to its advantages such as volumetric heating, selective heating, time-saving and high efficiency. Compared with conventional sintering methods, a coupling effect between microwaves and materials is utilized in microwave sintering process, thereby producing dielectric loss, converting microwave energy into thermal energy. The microwave sintering furnace mainly involves microwave generator, waveguide tube and sintering chamber. In the operation, the microwave generated by the microwave generator is transmitted through a wave guide, thus entering the sintering chamber after passing through multiple layers of insulation, interacting with the material in the crucible, generating dielectric loss inside the material and converting microwave energy into thermal energy. For this purpose, some imperative requirements put forward for the selection of furnace lining materials. In addition to conventional fire resistance, the lining material used for microwave sintering furnaces also has good wave transmission properties. However, the existing research on transparent materials mostly focus on aircraft radome, and there is still a lack of systematic introduction on wave-transparent materials used in microwave sintering furnaces.

    This review briefly introduces the working principle of microwave sintering technology and the wave transmission mechanism of materials, and summarizes several common types of high-temperature wave transmitting materials like ceramic firebrick, ceramic fiberboard, ceramic aerogel. Among them, ceramic aerogels have typically nano-pores of up to 90%, which can reduce the dielectric constant of the material significantly. Ceramic fiberboard has a low density and thermal conductivity. However, the application of these two materials is limited due to their lower operating temperatures. Ceramic firebrick with its superior mechanical properties and high-temperature stability shows a broad application prospect in fused silica, alumina, silicate and phosphate ceramics, and these materials with porous structures are more widely used because of the lower dielectric constant of air. Some influencing factors on the dielectric properties of materials are described. Combination with the mechanical properties and dielectric properties of materials, the performance of each ceramic is analyzed, and the advantages and disadvantages of different high-temperature wave transmitting materials are given. Among them, aluminum silicate ceramic shows a promising application prospect in the lining materials for microwave furnace. However, the comprehensive properties of the material in the industrial microwave frequency range still need to be further investigated.

    Summary and prospects

    Although the favourable dielectric property of ceramic aerogel and fiberboard is proved in the selection of lining materials for microwave sintering, some problems of operating temperature still remain in the practical application. For ceramic firebrick, compared with nitride ceramics (i.e., Si3N4、SiAlON and Si2N2O), some porous oxides ceramics (i.e., fused quartz, alumina, silicate and hosphate ceramics) become a research hotspot because of the lower cost and better antioxidant properties. All the materials show some advantages in mechanical properties and dielectric properties. For instance, fused quartz with relatively stable dielectric properties has a lower operating temperature. Alumina ceramics have a higher operating temperature, but their thermal shock resistance needs to be improved and its dielectric properties have a temperature dependence. Mulite ceramics have excellent characteristics such as high melting point (i.e., 1830 ℃), low thermal expansion coefficient (i.e., 4.5×10-6 K-1), and low thermal conductivity, which can be used in air at 1750 ℃ without high temperature oxidation. In addition, mulite ceramics also have the superior dielectric properties (i.e., ε is about 3-6, tanδ is about 10-3). Some refractory materials with mullite as a main component are commonly used as lining materials in conventional high-temperature furnace. Furthermore, according to the existing studies, the increase of porosity can effectively reduce the dielectric constant of materials, and has a negative impact on the mechanical properties of materials. In this case, mullite ceramics are easy to form grains with acicular morphology during sintering, which is beneficial to maintaining high mechanical properties of the material at a high porosity. However, some challenges still remain in the scientific researches and practical application, such as some related studies on the dielectric properties at high temperatures are limited at<1200 ℃, but it is far from enough for the lining materials of microwave kiln, in which the working temperature can often reach 1700 ℃. The change of the transmittance of materials at higher temperatures is still of great research value. Also, it is necessary to optimize the dielectric constant test system at high temperatures. Finally, some novel material systems of oxides ceramic in a largescale need to be further explored for the microwave sintering application. Meanwhile, exploring the relevance between microstructure and properties and further accelerating the upgrading and application of ceramic based wave-transmitted materials in microwave sintering technology become some research hotspots, which can reduce the pollution and carbon emissions caused by the use of industrial kilns and lay a foundation for the realization of 'carbon neutrality'.

  • Yang JIAN, Yonggang JIANG, Junzong FENG, Liangjun LI, Yijie HU, Jian FENG
    Journal of the Chinese Ceramic Society. 2025, 53(3): 718-732.

    Novel high-temperature thermal insulation materials (i.e., ceramic fiber insulation materials and aerogels) become research hotspots due to their low density, low thermal conductivity, and superior thermal insulation properties. Ceramic thermal insulation materials can be classified into two categories, i.e., rigid ceramic thermal insulation tiles and flexible ceramic fiber thermal insulation blankets. Ceramic thermal insulation materials serve as one of the primary thermal protection materials on the surfaces of aerospace equipment due to their superior characteristics such as porosity, low thermal conductivity, high-temperature stability, and excellent mechanical properties. Aerogel is a lightweight material with a nano-porous structure. At atmospheric pressure, silica aerogel has the lowest thermal conductivity among any other insulators. In various applications, aerogel increasingly replaces more conventional materials. The skeleton and porous morphology of aerogel can be controlled in a nanoscale to provide various remarkable physical properties, such as ultra-low density, intense adsorption capacity, ultrahigh specific surface area, and ultralow thermal conductivity.

    However, the most existing thermal insulation materials are generally isotropic and hydrophilic, significantly limiting their applications in humid environments. The widely used high-temperature thermal insulation materials are typically porous structures, and their nanopores and high specific surface areas contribute to reducing thermal conductivity through a gas-phase heat transfer, thus having superior thermal insulation performance. Nevertheless, their thermal conductivity increases, and this trend intensifies with increasing ambient humidity when porous materials absorb moisture in humid environments, leading to a degraded thermal insulation performance. Moreover, in a direct contact with water, the nanoporous structure of the materials can collapse under capillary forces, causing a significant increase in thermal conductivity.

    This review comprehensively represents the implementation methods and performance aspects of water resistance for three commonly used high-temperature thermal insulation materials, i.e., ceramic fiber thermal insulation tiles, ceramic fiber thermal insulation blankets, and silica aerogel. The ceramic fiber thermal insulation tiles enhance their high-temperature stability and water resistance through the application of high-emissivity coatings. The ceramic fiber thermal insulation blankets achieve a water resistance via electrostatic spinning and surface modification techniques. For silica aerogel thermal insulation materials, their water resistance is improved via modifying their surfaces with organic hydrophobic groups and adopting hydrothermal-assisted drying methods. This review also identifies some challenges for the improvement of the existing materials and provides an outlook on the future development directions.

    Summary and Prospects

    This review represents the research advancements in high-temperature insulation materials (i.e., water-resistant ceramic fiber insulation tiles, insulation blankets, and aerogels). Some strategies for enhancing their water resistance, such as the application of high-emissivity coatings, chemical vapor deposition, and modification with organic hydrophobic groups, are described. These materials possess a significant application potential at multiple fields due to their low density, robust water resistance, and efficient thermal insulation properties. Nevertheless, some challenges persist in maintaining water resistance at high temperatures, simplifying manufacturing processes, and developing novel materials. A future research should prioritize enhancing the water resistance of materials at elevated temperatures, streamlining production processes, and innovating novel materials. In addition, the stability and durability of these materials in practical applications also need to be further investigated to facilitate the technological advancements and industrial upgrading.

  • Xiaofu QU, Min XIE, Xiaowei SONG, Yonghe ZHANG, Xiwen SONG, Zhigang WANG
    Journal of the Chinese Ceramic Society. 2025, 53(3): 620-629.
    Introduction

    One of the major reasons for the failure of thermal barrier coating materials is the corrosion caused by the reaction between aeroengine thermal barrier coating materials (TBC) and V2O5+Na2SO4 in fuel under high-temperature service conditions. Conventional TBCs are difficult to meet the increasingly harsh high-temperature service environment. It is thus necessary to develop new and more corrosion-resistant thermal barrier coating materials. Among the materials to replace conventional TBC, La2(Zr0.7Ce0.3)2O7(LZC) ceramics are considered as potential TBC candidates due to their high sintering resistance, low thermal conductivity and high thermal expansion coefficient. Also, the thermal conductivity of LZC can be effectively reduced by using Re3+ with large mass and small radius doping at La3+. Therefore, the modified (La0.5Gd0.5)2(Zr0.7Ce0.3)2O7 (LGZC) doped with Gd3+, which is a rare-earth element and has a smaller ionic radius, can further reduce the thermal conductivity of the material and improve the mechanical properties of the material through fine-grain strengthening. However, the existing reports on the hot corrosion resistance of V2O5+Na2SO4 molten salt of LZC and LGZC materials are more limited to the strong corrosive properties at < 1050 ℃, while the actual service temperature of the coating often exceeds 1200 ℃.

    Methods

    In this work, ZrO2, La2O3, Gd2O3, CeO2 and other oxide powders were used as raw materials, and LZC and LGZC ceramic samples were prepared by a high-temperature solid-state reaction method. A typical mixed salt of V2O5+Na2SO4 (in a molar ratio of 1∶1) was used as a corrosive medium. V2O5 and Na2SO4 powders were mixed. The mixed powder was evenly spread on the surface of the ceramic sample at a concentration of 10 mg/cm2, and then the coated ceramic sample was placed in a box-type resistance box and treated at 900, 1000, 1100 and 1250 ℃ for 5 h for thermal corrosion, respectively. The phase composition of LZC and LGZC samples before and after hot corrosion was determined by a model D8 X-ray diffractometer (XRD, Bruker Co., Germany). The microstructure and morphology were characterized by a model Sigma 500scanning electron microscope (SEM, ZEISS Co., Germany) equipped with energy dispersive spectrometer (EDS).

    Results and discussion

    LZC and LGZC ceramic specimens with a single pyrochlorite structure were synthesized. After corrosion, the diffraction peak of LGZC reduces, compared to that of LZC ceramic samples. There are mainly (La, Ce, Gd) VO4, t-ZrO2 and m-ZrO2 on the surface according to the SEM images and EDS results. The content of (La,Ce,Gd) VO4 increases with the increase of temperature in the range of 900-1100 ℃, and decreases after corrosion at 1250 ℃. From the micromorphology after corrosion, the ceramic surface of LZC specimens after corrosion at 900-1100 ℃ is mainly rod-like grains and granular clusters, while LGZC has more rod-like grains rather than granular grains. After corrosion at 1250 ℃, the surface of the LGZC specimen is granular crystals with intracrystalline pores. LZC and LGZC both forman obvious corrosion layer at 900-1100 ℃, and the thickness of the corrosion layer increases with the increase of temperature, and the corrosion layer becomes the thickest at 1100 ℃ (i.e., 38 μm and 35 μm), respectively. However, after corrosion at 1250 ℃, the corrosion layer does not form and the corrosion depth decreases, and the darker molten salt penetrates further downward, showing two completely different microscopic morphologies. Also, the corrosion depth of LGZC is smaller than that of LZC at different temperatures.

    Conclusions

    LZC and LGZC ceramic materials reacted with V2O5+Na2SO4 at 900-1100 ℃ to form a relatively dense corrosion reaction layer, and the corrosion reaction degree increased with the increase of temperature, and the reaction was most intense at 1100 ℃. The hot corrosion mechanism of LZC and LGZC ceramic materials at 900-1250 ℃ followed Lewis's acid-base law and Gibbs's free energy. The relative alkalinity of LGZC decreased, and the corrosion depth of LGZC was smaller than that of LZC at different temperatures due to the doping of Gd2O3. The corrosion resistance of ceramic materials was reflected in the corrosion depth, the smaller the corrosion depth, the stronger the corrosion resistance of the ceramic materials. Therefore, LGZC was more resistant to V2O5+Na2SO4 corrosion than LZC in this case. After the temperature increased to 1250 ℃, neither of the two samples formed a dense corrosion reaction layer, and the corrosion depth was smaller than that after corrosion at 1100 ℃ because the viscosity of NaVO3 decreased with the increase of the corrosion temperature to 1250 ℃ and blocked the pores in a short time, thus preventing a further penetration of the molten salt.

  • Changjian WANG, Xusheng QIAO, Xianping FAN, Renren DENG
    Journal of the Chinese Ceramic Society. 2025, 53(3): 586-593.
    Introduction

    Sm2+ ion exhibits a broad absorption band in the ultraviolet-visible region due to its 5d state absorption, which can be tuned by crystal field effects and co-doping with other ions without causing self-absorption during 4f→4f emission transitions. Sm2+ ion also holds significant research interest in fields such as fluorescence lighting, photocatalysis, scintillation, temperature sensing, pressure sensing, and radiation dose monitoring. Fluorosilicate glasses doped with Sm2+ ions have promising applications in optical storage and information encryption. However, the efficient reduction of Sm3+ ion to Sm2+ ion remains a challenge due to the relatively low reduction potential of Sm3+/Sm2+. This paper proposes a simple and cost-effective method for preparing Sm2+-doped fluorosilicate glass in ambient air atmosphere.

    Methods

    The nominal base molar composition was 52SiO2-16Al2O3-6AlF3-7.5BaF2-18NaF-0.5Sm2O3. Al particles were added to a raw material at different mass fractions (i.e., 0%, 0.04%, 0.08%, 0.20%, 0.60%, and 0.80%, respectively). 25 g of analytical-grade raw material was mixed in required proportions and ground in an agate mortar for 15 min. The ground mixed material was placed in an alumina crucible covered with alumina and graphite plates and heated in a high-temperature elevator furnace in air at 1 550 ℃ for 30 min. Afterwards, the molten glass was poured onto a graphite plate and rapidly pressed flat using a stainless steel mold to form glass samples. These glass samples were labeled as G0, G0.04, G0.08, G0.20, G0.60, and G0.80, corresponding to the amount of elemental Al added in the raw materials. Finally, the glass samples were cut and polished to a thickness of 1 mm for the spectral measurements.

    To investigate the effect of annealing temperature on the stability of Sm2+ ion, the samples G0.04 and G0.60 were selected for heat-treatment at 440, 460, 480, 500 and 520 ℃, respectively. We also investigated the effect Sm2+ doping concentration on the luminescence properties of glass samples. To ensure the effective reduction of Sm ions, the concentration of Sm ions in the glass samples was varied at a metallic Al content of 0.80%. The nominal molar composition of the glass was 52SiO2-16Al2O3-6AlF3-7.5BaF2-18NaF-xSm2O3 (i.e., x=0, 0.062, 0.125, 0.250, 0.500, and 1.000, respectively).

    Results and discussion

    At Sm doping amount of 1% (in mole fraction), the characteristic emission of Sm2+ increases, while that of Sm3+ decreases with increasing Al content in the raw materials. At Al doping content of 0.60% (in mass fraction), the characteristic emission peak of Sm3+ ion completely disappears. These results demonstrate that the incorporation of metal Al during glass melting enables efficient, stable and controllable conversion of Sm3+ ion to Sm2 ion.

    At Al doping content of 0.04%, no crystallization peaks appear in either the original sample or the heat-treated samples at various temperatures. However, at Al doping content of 0.60%, the crystallization peaks appear even before heat-treatment, corresponding to the diffraction plane (220) of Si. The addition of metallic Al in the raw materials can affect the crystallization behavior of the glass. The sample G0.04 exhibits a dramatic decrease in the fluorescence intensity as the heat treatment temperature increases. During this process, a reversal phenomenon occurs in the relative intensities of the fluorescence peaks at 600 nm and 683 nm. This indicates that some of the Sm2+ ions in the G0.04 sample were oxidized during the heat treatment process. In contrast, for the sample G0.60, the relative intensities of the fluorescence peaks at 683 nm and 600 nm remain unchanged after heat- treatment at various temperatures. An increase in Al doping content contributes to maintaining the stability of the Sm2+ valence state at higher temperatures. This phenomenon may be attributed to the formation of a number of low-valence silicon species surrounding Sm2+ ions in the glass at a greater Al doping content. This arrangement potentially prevents the oxidation of Sm2+ ion by Si4+ ion during heat-treatment.

    The results show that the transmittance of the glass samples in the 300-600 nm range rapidly decreases, and the absorption bands gradually red-shift towards longer wavelengths as Sm doping content increases. Under 350 nm excitation, the fluorescence intensity at 683 nm gradually increases with increasing Sm doping content. However, it suddenly decreases when the Sm doping concentration reaches 1% (in molar fraction, same hereafter), which can be attributed to concentration quenching. The effect of concentration quenching on the luminescence is further corroborated by the fluorescence lifetime decay curves. As the Sm2+ concentration in the samples increases, the fluorescence lifetime at 683 nm gradually decreases.

    Conclusions

    Sm2+-doped fluorosilicate luminescent glasses were prepared via adding an appropriate amount of metallic aluminum as a reducing agent in raw materials. The results showed that Sm3+ could be fully reduced when Al doping content reached 0.60% (in mass fraction, same hereafter). Furthermore, the influence of heat treatment temperature on Sm2+ stability was investigated. The oxidation of Sm2+ during heat-treatment could be prevented at Al doping content of 0.60%. In addition, the impact of Sm2+ doping content on the luminescence performance was also explored. The fluorescence intensity of the sample reached its maximum value at Sm doping content of 0.5% (in molar fraction).

  • Pingan CHEN, Sizeng HONG, Xiangcheng LI, Yingli ZHU, Fu CHEN
    Journal of the Chinese Ceramic Society. 2025, 53(3): 607-619.
    Introduction

    An issue of electromagnetic pollution has escalated with the proliferation of electronic devices, thus posing a significant threat to human health and electronic equipment. Consequently, there is an increasing interest in materials possessing robust electromagnetic wave absorption capabilities. Based on the absorption mechanisms of electromagnetic wave materials, they can be categorized into dielectric loss and magnetic loss types. The loss mechanisms of magnetic loss materials encompass damping and hysteresis losses. Dielectric loss materials absorb electromagnetic waves through polarization and electrical conductivity losses, typically having elevated dielectric constants. Such materials include ferroelectrics, metal oxides, and inorganic ceramics. Polymer-derived ceramics (PDCs) represent a pivotal technology for the design and fabrication of functional ceramics. This methodology effectively harnesses the advantages of both polymer and ceramic materials. In contrast to conventional ceramic preparation techniques that consume energy, PDCs enable the production of ceramic materials with tunable elemental compositions and controllable crystalline structures through meticulous design and synthesis of the molecular structures of polymer precursors, coupled with precise control in the pyrolysis process. In this paper, polyborosilazanes with different boron contents were synthesized via modulating the quantity of added boron source. The impact of boron content on the structure and properties of polyborosilazanes and the phase composition/microstructure of ceramics was investigated.

    Methods

    20 g of n-hexane was added to a reaction flask in ice bath. Methyl dichlorosilane, vinylmethyl dichlorosilane, boron trichloride, and hexamethyldisilane were sequentially added to the reaction flask at different molar ratios. The mixture was stirred in an argon atmosphere for 24 h. The temperature was then raised to 100 ℃ and maintained for 3 h to remove n-hexane and other by-products. Subsequently, the temperature was further increased to 160 ℃, and maintained for 3 h. The mixture was subjected to three cycles of filtration to obtain a light yellow resin-like polyborosilazane. A series of polyborosilazanes with different boron contents were prepared at different amounts of boron trichloride added. The samples synthesized with boron and nitrogen in a molar ratio of 1∶6, 1.3∶6.0, and 1.5∶6.0 were named as P-BTC-1, P-BTC-1.3, and P-BTC-1.5, with boron contents of 3%, 4%, and 5% (in mass), respectively. The obtained precursor samples were subjected to curing treatment. The curing conditions involved heating in an argon atmosphere at a rate of 2 ℃/min at 280 ℃ for 2 h. Afterwards, the cured samples were heated in an argon atmosphere at a rate of 5 ℃/min at 1000 ℃ for 1 h, and then heated at a rate of 2 ℃/min at 1600 ℃, for 2 h to obtain samples P-BTC-1-1600, P-BTC-1.3-1600, and P-BTC-1.5-1600, respectively.

    The chemical bonds and functional groups in the samples were identified by a model Vertex 70 Fourier transform infrared spectrometer (FT-IR, Bruker Co., Germany). 1H, 13C, and 11B were determined by a model Avance NEO 600 nuclear magnetic resonance spectrometer (NMR, Bruker Co., Germany). The phase composition of the ceramic samples was determined by a model X'Pert MPD Pro X-ray diffractometer (XRD, Philips Co., the Netherlands) with Cu Kα radiation source, scanning angles ranging from 10° to 90°. The microstructure of the ceramic samples was analyzed by a model 400 Nano scanning electron microscope (SEM, Nova Co., USA), and the elemental composition analysis of the samples was performed by an energy dispersive spectrometer (EDS, INCA Energy Co., UK). The thermal decomposition process of the polyborosilazane was analyzedby a model STA 449 F3 thermal analyzer (Netzsch Co., Germany). The electromagnetic parameters of the materials were tested by a model E5071C vector network analyzer (Keysight Tech., Co., USA).

    Results and discussion

    A series of polyborosilazanes were synthesized via controlling the amount of boron, resulting in SiBCN ceramics with different atomic compositions. Boron effectively suppresses the fracture of Si—N bonds and the formation of Si—C bonds, inhibits the decomposition of Si3N4 and the generation of SiC as well as facilitates the transformation of amorphous carbon into graphite carbon, thereby increasing the proportion of graphite carbon in SiBCN ceramics. The polarization losses generated by various dielectric crystals such as Si3N4, SiC and graphite carbon enhance the electromagnetic wave absorption performance of SiBCN ceramics. At a boron content of 5% (in mass), the minimum reflection loss reaches -55.67 dB at 8 GHz for a thickness of 3.5 mm.

    Conclusions

    1) In the precursor synthesis process, the precursor structure became more stable with an increase in boron content, mainly composed of chemical bonds such as Si—N, B—N, Si—C, Si—H, N—H, and C—H. The ceramic yield increased from 56% to 66.7%.

    2) After heat treatment at 1600 ℃, boron in polyborosilazanes suppressed the decomposition of Si3N4 and the formation of SiC in SiBCN ceramics, and enabled the control of the conductive phase and dielectric loss phase in SiBCN ceramics, thereby enhancing the impedance matching performance of the ceramics to electromagnetic waves. The polarization losses generated by various dielectric materials such as Si3N4, SiC and graphite carbon further enhanced the electromagnetic wave attenuation performance of SiBCN ceramics. At a boron content of 5%, SiBCN ceramics exhibited a minimum reflection loss of -55.67 dB at 8 GHz for a thickness of 3.5 mm, indicating that SiBCN ceramics could be an excellent candidate material in the field of electromagnetic wave absorption.

  • Li XU, Shuwen DENG, Xiaoju ZHOU, Huifeng WANG, Zhenglong HU
    Journal of the Chinese Ceramic Society. 2025, 53(3): 594-606.
    Introduction

    With the rapid development of industry, the discharge of dye wastewater from the textile and printing industries poses a huge threat to aquatic ecosystems and human health. Exploring efficient catalytic technologies to reduce water pollution is highly anticipated. Photocatalysis, as an efficient and environmentally friendly advanced oxidation technology for decomposing organic dyes, has attracted considerable attention. However, the low utilization rate of solar energy and severe photogenerated carrier recombination restrict the practical application of photocatalysis. In addition to solar energy, the thermal energy generated by cold-hot alternation can be also used as a clean and renewable energy source to induce positive and negative charges and generate pyroelectric potential, thereby achieving pyrocatalysis. Combining pyrocatalysis with photocatalysis can simultaneously collect solar energy and alternating heat energy, and the pyroelectric potential can serve as an internal driving force for dissociating photo generated exciton. This work constructed g-C3N4/NaNbO3 composite materials for the absorption of g-C3N4 to visible light to enhance the utilization efficiency of sunlight. The Mott-Schottky curve was obtained by electrochemical workstation to analyze the conduction type and flat band potential of g-C3N4 and NaNbO.

    Methods

    A hydrated NaNbO3 sample was obtained via hydrothermal reaction at 160 ℃ for 4 h with Nb2O5 and NaOH as raw materials. The hydrated NaNbO3 prepared was then mixed, ground with a certain mass of melamine powder (in a mass ratio of 1∶2), and sintered at 500 ℃ for 2 h to obtain g-C3N4/NaNbO3 composite material. The phase, morphology, and optical properties of the product was analyzed by X-ray diffraction (XRD), scanning electron microscopy (SEM), and ultraviolet-visible spectroscopy (UV-Vis). The pyrophotocatalytic performance of g-C3N4/NaNbO3 composite materials was evaluated via degrading mixed dyes (i.e., methylene blue MB, methyl orange MO, rhodamine RhB, and acid orange AO7) under light irradiation and cold-hot cycling. The environmental adaptability of g-C3N4/NaNbO3 composite materials was analyzed by changing the concentration, pH value, and water source of the mixed dye solution. The stability of g-C3N4/NaNbO3 composite material was estimated through five repeated uses and the XRD patterns before and after use. The influence of g-C3N4/NaNbO3 on the degradation performance of the mixed dyes was analyzed via adding different active substance trapping agents, and the main active species in the catalytic reaction was determined. The work function was calculated based on density functional theory (DFT) to analyze the electron transfer after contacting g-C3N4 and NaNbO3.

    Results and discussion

    The g-C3N4/NaNbO3 composite material prepared by a two-step method of hydrothermal and mixed sintering is sheet-like g-C3N4 covering the surface of NaNbO3 nanorods with the diameters of 100-300 nm. The photocatalytic degradation efficiencies of g-C3N4, NaNbO3, and g-C3N4/NaNbO3 composite materials for RhB are 19%, 71%, and 84%, respectively. Combined with the pyroelectric catalysis, the photocatalytic efficiency of g-C3N4/NaNbO3 increases to 97.3%. The results show that the formation of g-C3N4 and NaNbO3 composites can enhance the photocatalytic performance, and the pyroelectric potential generated by temperature fluctuations can further separate the photo-generated electron hole pairs, thus improving the photocatalytic degradation efficiency. Under illumination and cold-hot cycling, g-C3N4/NaNbO3 exhibits a pyrophotocatalytic degradation efficiency of 96.9% for mixed dyes, with a degradation reaction rate of 0.038 6 min-1. The degradation efficiency of g-C3N4/NaNbO3 decreases with the increase of initial concentrations of mixed dye solution (i.e., 2×10-5 mol/L, 4×10-5 mol/L, 6×10-5 mol/L and 8×10-5 mol/L). The pyro-photocatalytic degradation efficiency of the mixed dye is 96.9%, 70.8%, and 54.3% when the pH value of the solution is 2.6, 7.1 and 11, respectively, indicating that g-C3N4/NaNbO3 composite catalyst is suitable for working in acidic and neutral environments. Also, g-C3N4/NaNbO3 composite material has a better catalytic activity in deionized water and tap water, while its pyrophotocatalytic performance reduces in river water and lake water. The experimental results of adding sacrificial agents show that ·O2-, ·OH, and h+ are all active substances in the thermal electric photocatalytic degradation, among which ·O2− and ·OH play a particularly significant role in the catalytic degradation. The results of UV-Vis spectra, the Mott-Schottky curve and DFT calculations indicate that g-C3N4/NaNbO3 composite material broadens the absorption range of the solar spectrum, forms an S-type heterojunction, and the pyroelectric potential generated by the pyroelectric effect promotes the dissociation of photo generated carriers, thus improving the pyrophotocatalytic performance.

    Conclusions

    The constructed g-C3N4/NaNbO3 composite material utilized a wide solar spectral absorption range and a photothermal effect of g-C3N4. The formation of S-type heterojunction between g-C3N4 and NaNbO3 was conducive to the separation and migration of photo generated carriers. Also, the pyroelectric potential induced by temperature fluctuation could result in band bending, and further promoted the separation of photo generated carriers in NaNbO3, demonstrating an enhanced pyrophotocatalytic performance. This work could provide an efficient catalyst that simultaneously utilized solar energy and environmental thermal energy to achieve sewage treatment and environmental remediation.

  • Zhongyi WANG, Yumei REN, Shuai YANG, Tong XI, Xiaoqin GUO, Biao ZHAO, Rui ZHANG
    Journal of the Chinese Ceramic Society. 2025, 53(3): 647-657.
    Introduction

    With the rapid development of wireless communication technology, electromagnetic waves are regarded as a main medium for energy and information transmission. Absorbing materials, as a focus of scientific research in recent years, play a key role in effectively reducing electromagnetic radiation pollution in the environment, thereby reducing the negative effect of electromagnetic waves. The design of absorbing materials follows the principles of "thin, light, wide, and strong" to meet practical applications. At present, there are various types of absorbing materials, mainly including magnetic metals, polymer based composite materials, ferrites, and carbon-based materials. However, all the materials have their limitations. For instance, magnetic materials have a superior performance, but they have a poor oxidation resistance, which are prone to eddy current losses, thus affecting the absorption efficiency. The preparation cost of polymer-based composite materials is high, and their application fields are limited. Ferrite materials have an insufficient temperature stability and a high surface density. In addition, carbon-based materials suffer from poor impedance matching and narrow absorption frequency bands. These inherent limitations hinder a widespread applicability of absorbing materials in diverse application scenarios. Therefore, developing novel absorbing materials with superior oxidation resistance and high-temperature stability has an important practical significance.

    Methods

    High-entropy multiphase oxide ceramics was prepared by a solid-state reaction method. In the preparation process, FeO, CoO, NiO, CuO, ZnO and Co2O3 as raw materials in a molar ratio of 1∶1∶1∶1∶1∶5 were ground with anhydrous ethanol in a mill at 200 r/min for 8 h, and then dried at 80 ℃ to obtain a mixed powder. Subsequently, 8 g of the mixed powder was pressed into a round billet with a diameter of 30 mm at 10 MPa. The obtained round billet was then heated and reacted in a model BR-12N muffle furnace at different temperatures (i.e., 800, 900, 1000 ℃ and 1100 ℃) for 6 h to obtain the samples of (Fe0.2Co0.2Ni0.2Cu0.2Zn0.2)CoxOy high-entropy ceramics (HEO), which were named samples HEO-800, HEO-900, HEO-1000, and HEO-1100, respectively.

    Results and discussion

    The results show that the obtained samples HEO-800, HEO-900, HEO-1000, and HEO-1100 all exhibit spinel and rock salt phases, as well as pore structures and irregular blocks. The degree of crystallization gradually increases with increasing temperature, which can be attributed to the accelerated diffusion of atoms at the interface and the gradual increase in grain size due to the presence of oxygen vacancies. The XPS analysis indicates that the high-entropy multiphase oxide ceramics sintered at different temperatures all have oxygen vacancies, and the maximum oxygen vacancies occur at 900 ℃. The conductivity test shows that the sample HEO-900 has the maximum conductivity. The electromagnetic wave absorption test results reveal that the RLmin values of the samples HEO-800, HEO-900, HEO-1000, and HEO-1100 are -9.85, -36.14, -13.73 dB, and -4.61 dB, respectively. The sample HEO-900 obtained via sintering at 900 ℃ has the optimum absorbing property. Except for the sample HEO-900, the reflection loss of other samples is not high mainly due to the weak dielectric loss caused by low oxygen vacancy, while the magnetic loss is opposite to the dielectric loss. The magnetic loss and dielectric loss synergistically promote the improvement of absorption performance of the material. In addition, the impedance matching area also firstly increases and then decreases as the temperature increases. The impedance area of the sample HEO-900 is relatively large, indicating that there are more electromagnetic waves incident on the interior of the material and the absorption efficiency increases.

    Conclusions

    The results indicated that oxygen vacancies were easily generated in (Fe0.2Co0.2Ni0.2Cu0.2Zn0.2)CoxOy high-entropy ceramics due to the multivalent state and multiple transformations of element Co, which was conducive to electron transfer. The presence of multiphase structure and oxygen vacancies increased the dielectric loss of the material and the interface polarization and defect polarization of the system, thus significantly improving the absorption capacity of electromagnetic waves. This study found that the sample HEO-900 sintered at 900 ℃ had the optimum absorption performance (i.e., the RLmin value of -36.14 dB and an optimal bandwidth of 2.86 GHz at a matching thickness of 3.0 mm and a frequency of 9.37 GHz).

  • Yonggang XUE, Jinbao GAO, Yicen LIU, Yunchao FANG, Yan LI
    Journal of the Chinese Ceramic Society. 2025, 53(3): 666-674.
    Introduction

    Steel building is a form of construction. Non-intumescent fireproofing materials have superior fireproofing effects and can provide effective fireproofing and thermal insulation protection for steel structures. However, the modification and innovation of non-intumescent fireproofing materials are insufficient in China at present. Seafoam has a good thermal stability and a low thermal conductivity, having a thermal insulation effect, which can be used as a filler for fireproof coating or fireproof board. Seafoam can effectively improve the fire resistance of fireproof coating or fireproof board. Seafoam mineral fibers dispersed in a low concentration solution can form a stable high-viscosity suspension, so they can be dispersed and modified with other fillers and added to fireproof coating or fireproof board slurry. Therefore, the fire performance of seafoam fiber fireproofing materials can be improved. In this work, a modified seafoam fiber was added to fireproof coatings for improving the fire performance of non-intumescent fireproof coatings. This modified fiber as a kind of modified fiber was prepared via mixing seafoam fiber, magnesium hydroxide fiber and silicon oxide fiber under high-speed mixing and adding polymer modifier. In addition, the physical and chemical properties and fire performance of the finished product were also analyzed.

    Methods

    In this work, 5-70 mm hydromagnesite fibers were ground in a mill to obtain the fibers with the lengths of < 5 mm. Subsequently, 1-5 mm seafoam fibers and 3-6 mm silicon oxide fibers were selected, and 50% seafoam fibers, 30% hydromagnesite fibers, 8% silicon oxide fibers, 5% organic bentonite, 1% polymer water-absorbent resins, 1% starch ether, 5% hydroxypropyl methyl cellulose ether were mixed as raw materials in a dry mixer for 30 min to obtain the modified seafoam fibers. The modified seafoam fibers were analyzed based on the physical phase characterization. Cement, kaolin, modified fiber, and fire protection additives in different weight ratios were added to the dry mixer and stirred for 300 s, and then an expanded vermiculite was added to the mixer and stirred for 120 s, and six groups of fireproofing coating samples were obtained. Afterwards, the samples were then stirred slowly in a cement sand mixer according to a mass ratio of fireproofing coating:707 emulsion: water of 1.0∶0.2∶0.8 and mixed for 5 min to make the mixture homogeneous. After mixing, the fire resistance, bond strength and compressive strength of the samples were characterized.

    Results and discussion

    Based on the fire resistance test analysis of fireproofing materials doped with six different contents of modified seafoam fibers (i.e., 10%, 12.5%, 15%, 17.5%, 20% and 22.5%), the fireproofing and thermal insulation properties of fireproofing coatings are gradually improved with the increase in the addition of modified seafoam fibers. Their fireproofing and thermal insulation properties enhance with the increase in the doping of modified seafoam fibers, indicating that modified seafoam fibers play a key role in the fireproofing coatings. Seafoam fibers play a key role in fireproof coatings. The fireproof performance is obviously better than that of two commercial fireproof materials. The analysis by X-ray diffraction patterns shows that Mg(OH)2 is added to the modified seafoam fiber. According to the TG-DTG analysis, Mg(OH)2 decomposes into MgO during the heat process, and MgO is a kind of superior heat-insulating and insulating material, indicating that the modified seafoam fibers greatly improve the fire-insulating and heat-insulating performance. The FTIR analysis shows that there are a large number of Si—O—Si bonds in the sample, and that there is a large number of Si—O—Si bonds in the sample. There are a lot of Si—O—Si bonds in the sample, so that the modified seafoam fibers maintain its original adsorption and rheological properties. The appearance and morphology of the fireproof coating after combustion show that the silicon oxide fibers improve the crack resistance of the fireproof coating.

    Conclusions

    In this paper, the modified seafoam fiber was prepared via mixing seafoam fiber, magnesite fiber, silicon oxide fiber and some polymer modifiers in a certain proportion. The modified seafoam fiber had a better fireproofing and thermal insulation performance, the magnesite fiber could further reduce the thermal conductivity of the material, and the silicon oxide fiber could ensure that the fireproofing coating was not easy to crack. To meet the national standards of bonding strength and compressive strength of the basis, the fireproof coating with 20% of the modified seafoam fibers had the optimum fire insulation performance. At the effective fire prevention time of 185 min, the coating had a bonding strength of 0.042 MPa and a compressive strength of 0.461 MPa. Compared with some other commercial fireproofing materials, the coating had a fireproofing effect and some application prospects.