Latest ArticlesGermanium (Ge) anode materials emerge as promising candidates for high-power, high-energy-density lithium-ion batteries due to their high theoretical specific capacity (i.e., 1600 mA·h·g-1) and exceptional electrical conductivity (i.e., >103 times higher than silicon). However, their practical implementation faces critical challenges, i.e., the substantial volume expansion (up to 370%) during lithiation/delithiation generates extreme internal stress, causing electrode pulverization. The concurrent volume fluctuations induce repeated rupture/reformation of the solid electrolyte interphase (SEI) layer, continuously depleting active lithium ions from the electrolyte and accelerating capacity fading. Also, commercialization is hindered due to the germanium scarcity and high purification costs.
To address the core challenge of volume expansion, the existing research focuses on material structural design and compositional optimization. Nanostructuring strategies (e.g., nanoparticles, nanowires/nanotubes, and porous frameworks) effectively shorten ion transport pathways and alleviate stress concentration (nano-sized Ge demonstrates the superior anti-pulverization properties). Compositing approaches integrate small-sized Ge (i.e., nanoparticles or quantum dots) with carbon-based matrices or metal oxide frameworks, leveraging buffering networks and conductive scaffolds to maintain structural integrity, suppress particle fragmentation, minimize side reactions, and stabilize the SEI. Alloying tactics (e.g., forming alloys with Cu/Sn/Si or developing Ge-based high-entropy alloys) utilize a multi-component synergy to distribute stress, enhance mechanical stability and conductivity. Furthermore, employing germanium oxide precursors or multi-phase composites offers viable routes to reduce costs.
This review systematically represents recent advances about Ge-based anode materials. First, this review comprehensively analyzes their intrinsic properties, lithiation mechanisms, and failure modes. Subsequently, this review classifies key modification strategies, i.e., ranging from low-dimensional nanostructures (particles, wires) to nano-/micro-sized composite architectures, from Ge/carbon, Ge/transition metal oxide composites to multi-element alloys and emerging high-entropy alloy systems. Stress-buffering mechanisms are elucidated in conjunction with synthesis methodologies, with particular attention to structural evolution during cycling. Finally, this review outlines future research directions, emphasizing the need to synergistically resolve volume expansion, interfacial instability, and cost constraints through structural engineering and low-cost processes, thereby paving an effective way for their practical deployment in high-performance lithium-ion batteries.
Germanium-based anode materials have achieved significant progress in lithium-ion batteries, primarily in cost reduction, structural optimization, and interface engineering. High material costs restrict large-scale application, thus prompting the development of diverse Ge sources (e.g., GeO2, organic precursors), Ge/metal and Ge/metalloid composites, and Ge-based high-entropy alloys. Ge combined with conductive metals like Cu or Ni improves electrical conductivity and structural stability, while pairing with active elements like Si or Sn mitigates volume expansion. In high-entropy systems, Ge can regulate lithiation behavior, effectively controlling volume change.
To address severe volume expansion during cycling that leads to material pulverization and capacity decay, various nanostructural materials including Ge nanoparticles, nanowires, and porous frameworks are designed. Nanoparticles have low expansion and fast kinetics, requiring artificial SEI layers and conductive matrices for stability. Ge nanowires exhibit radial resilience and axial flexibility, especially when directly grown on current collectors, offering a practical potential. Porous Ge integrates nanoscale activity with a high tap density, improving energy density, while avoiding particle agglomeration.
Interface instability and poor conductivity at a high current are also challenges for Ge-based anodes. The reactive surface of Ge can form unstable SEI layers, limiting performance. To address this, some engineered artificial SEI coatings such as N-doped carbon, heterojunction-carbon, and TiO2 are developed to enhance ion/electron transport and mechanical integrity. In addition, a uniform dispersion of nanoscale Ge within conductive networks also improves fast-charging capabilities and cycling stability. Integrating structure and composition design through high-throughput element screening, one-step synthesis, and precise structural tuning is a key to reducing Ge dependency and enhancing performance. Further advancement requires in-situ characterization and multiscale simulations to uncover lithiation-induced phase transitions and stress evolution, facilitating the transition of Ge-based anodes from lab-scale research to industrial application.
The market adoption of germanium-based anodes is expected to follow a trajectory starting from high-end applications and gradually expanding to broader markets. In the short term, their use focuses on niche sectors with extreme requirements for energy density and fast charging but low sensitivity to cost, such as aerospace, military equipment, advanced medical devices, and long endurance drones. In the medium to long term, as manufacturing costs decrease and processing techniques become mature, germanium is expected to serve as a dopant or an alloying modifier for mainstream anode materials like silicon and tin, enhancing their kinetics and structural stability, and thereby indirectly improving the range and fast-charging performance of electric vehicle batteries. China has a unique strategic advantage in the global germanium supply chain. China develops a complete technological system covering refining, purification, and deep processing, enabling efficient production of high-purity precursors such as GeO2 and GeCl4. In parallel, the extensive recycling of germanium-containing by-products from industries like optical fibers, infrared optics, and solar cells creates a sustainable "resource-product-recycling" loop. These advantages significantly lower the marginal cost of use and ensure resource security, offering a practical and competitive environment to overcome cost barriers and scale up applications.
With the continuous improvement of aero-engine thrust-to-weight ratio and turbine inlet temperature, the performance limitations of conventional superalloys become increasingly prominent. SiCf/SiC ceramic matrix composites (CMCs) can be core candidate materials for hot-section components due to their excellent high-temperature mechanical properties and low density. As a key technology to realize the engineering application of CMCs, compatible abradable/environmental barrier coatings (A/EBCs) that can simultaneously achieve gas path sealing, high-temperature protection and abradable performance become a research focus in the field of advanced aero-engine sealing technology. This review represents the research progress of such coatings from three dimensions, i.e., material design, microstructural regulation, and performance evaluation, while analyzing key technical challenges and development trends. In terms of material system design, conventional yttria-stabilized zirconia (YSZ) abradable coatings suffer from thermal expansion mismatch with SiCf/SiC CMCs, which are prone to failure, while conventional solid lubricants undergo oxidative degradation at > 1200 ℃. It is urgent to develop new matrix materials with a high thermal stability, a water vapor-oxygen corrosion resistance and a thermal expansion compatibility. Multi-layer structure is the main design to realize functional synergy, and the interface matching and thermal expansion adaptability between layers are a key to the service durability. The introduction of negative thermal expansion materials provides an idea to solve the mismatch problem. In addition, the construction of material system matching for multi-layer coatings and the compatibility analysis of interlayer interfaces/multiphase interfaces also become important aspects in the design of abradable/environmental barrier coating systems.
In the aspect of microstructural regulation, improving porosity is a main way to obtain excellent abradability, but there is a prominent contradiction among abradability, erosion resistance, corrosion resistance and thermal stability. Excessive or uneven porosity, as well as high-temperature sintering and closure, will lead to the performance degradation and early failure. The core challenge is to realize the precise regulation of multi-scale pore structure and the multi-performance synergy balance. In terms of performance evaluation, the existing test devices have high cost and poor universality, and it is difficult to simulate the real multi-field coupling service environment. The lack of perfect preparation and evaluation standards restricts the engineering and standardized development of CMC-compatible coatings. Finally, the development trends of A/EBCs are prospected, providing a reference for the research and development of high-temperature sealing technology and coating system for advanced aero-engines.
In summary, with the increasing service temperature of aero-engines, the abradable/environmental barrier coatings (A/EBCs) that match SiCf/SiC ceramic matrix composites (CMCs) become a key research direction. This review represents the research progress of A/EBCs in material design, microstructural regulation and performance evaluation, and points out that the current challenges mainly include thermal expansion mismatch between conventional coating materials and CMC substrate, poor high-temperature stability of lubricants, difficult balance between multi-scale pore structure and multi-performance, and lack of standardized evaluation systems and test standards suitable for multi-field coupling service environment. In the future, the research and development of A/EBCs should focus on the multi-objective synergistic design of material composition, multi-scale microstructure and performance evaluation system. It is necessary to strengthen the analysis of failure mechanism under multi-physical field coupling environment, develop new high-temperature stable matrix and lubricant materials, realize the precise regulation of multi-scale pore and interface structure, and establish a standardized preparation and performance evaluation system. Through the breakthrough of the above key technologies, the comprehensive performance and service durability of A/EBCs will be effectively improved, so as to promote the leapfrog development of high-temperature sealing technology and provide an important support for the performance improvement of next-generation aero-engines.
Coagulation is a critical step in the water treatment process. As an important component of coagulation technology, the development and application of coagulants have always been a core focus of the industry. To address the challenges posed by complex water quality and improve the efficiency of coagulation, titanium-based coagulants are evolving from single-component formulations towards composite formulations. By optimizing synthesis conditions (such as molar ratio, alkalinity, reaction temperature, and reaction time) to alter the structure of single-component titanium-based coagulants, composite titanium salt coagulants can be prepared. These composite variants not only effectively overcome the limitations of single titanium salts and combine the coagulation characteristics of multiple reagents but also achieve efficient removal of various pollutants through synergistic effects between components. Consequently, composite titanium salt coagulants demonstrate superior coagulation performance.
This article provides a comprehensive review of the preparation, classification, application, current challenges, and future development strategies of composite titanium salt coagulants. It begins with an overview of current preparation methods, including slow alkali titration (SAT), electrodialysis (ED), stepwise/copolymerization methods, and the sol-gel method. Each technique has its unique characteristics in terms of control precision, product performance, and suitability for large-scale application. The SAT method is simple to operate, low-cost, and easily scalable, making it the most commonly used method for laboratory and industrial preparation of composite titanium salt coagulants. The ED method allows precise control over hydrolysis and polymerization processes, producing products with excellent performance; however, its higher cost and operational complexity have so far limited its application to laboratory and pilot-scale stages. Copolymerization/stepwise polymerization is suitable for preparing titanium salt-silicate composite coagulants with controlled structures, while copolymerization can produce titanium salt-metal salt composites with stronger synergistic effects. The sol-gel method can prepare dry gel coagulants that are convenient for storage and use, combining both coagulation mechanisms and adsorption. However, this technology is still in the laboratory research stage, and its cost and control techniques are key factors for future large-scale application.
Based on compositional differences, composite titanium salt coagulants can be classified into several types: titanium salt-metal salt, titanium salt-silicate, and titanium salt-organic polymer composite coagulants. Titanium salt-metal salt composite coagulants mainly include liquid or conventional composite titanium salt coagulants prepared by techniques such as SAT and ED, as well as dry gel-form composite titanium salt coagulants prepared by the sol-gel method. Both types of coagulants form titanium-containing bimetallic or multimetallic composite systems by combining titanium salts with metal salts such as aluminum, iron, and zirconium, thereby incorporating the coagulation advantages of multiple metals. Titanium salt-silicate composite coagulants are formed by copolymerizing/stepwise polymerizing titanium salts and polysilicic acid (PSiA). These coagulants combine the charge neutralization capacity of titanium salts with the adsorption and bridging ability of PSiA, significantly enhancing coagulation efficiency. Titanium salt-organic polymer composite coagulants are a category of composite titanium-based coagulants formed by combining titanium salts with organic polymer compounds (such as polyacrylamide, chitosan, starch, etc.). These coagulants integrate the highly efficient charge neutralization capacity of titanium salts with the adsorption and bridging capabilities of organic polymers, thereby significantly improving coagulation performance. Composite coagulants effectively overcome the problems associated with single titanium salts, such as significant pH fluctuations and poor storage stability. They demonstrate superior performance compared to traditional coagulants in specific areas, including ultrafiltration pretreatment, sludge conditioning, treatment of low-temperature and low-turbidity water, and removal of micropollutants. The sludge generated from their use can serve as a raw material for producing TiO2, providing a new pathway for resource recovery in water treatment processes and highlighting their unique application prospects. However, their adaptability in real water bodies, economic feasibility, and long-term ecological safety still require systematic evaluation.
Finally, this study outlines the challenges faced in transitioning composite titanium salt coagulants from laboratory research tolarge-scale engineering applications and proposes corresponding strategies to address them.
Although composite titanium salt coagulants demonstrate excellent performance, there are still some issues and challenges that need to be addressed. Future research can focus on the following aspects: (a) Enhancing Adaptability to Real Water Bodies. Currently, the complex composition of various actual water bodies imposes higher demands on the application of composite titanium salt coagulants. To ensure stable and efficient coagulation performance under complex water quality conditions, future efforts should focus on developing novel composite titanium salt coagulants with stronger specificity and broader applicability, thereby meeting the needs of more complex and demanding application scenarios. (b) Lower- Cost Preparation of Composite Titanium Salt Coagulants. At present, the preparation of composite titanium salt coagulants largely relies on complex processes such as SAT, ED, and sol-gel methods, which hinders their large-scale application. Future research should aim to develop simpler, greener, and more economically viable preparation pathways—for instance, utilizing industrial by-products or waste materials as raw materials—while optimizing the preparation process to reduce energy consumption and production costs. (c) Ensuring Ecological and Health Safety. Current research on the toxicity assessment of titanium-based coagulants has predominantly focused on TiCl4 and Ti(SO4)2. Future studies should strengthen investigations into titanium residue and its ecotoxicological effects during the use of composite titanium salt coagulants. Meanwhile, it is essential to employ a wider range of aquatic organisms (e.g., fish, shellfish, and aquatic plants) for ecotoxicity studies, and to further explore the migration, transformation, and long-term accumulation of residual titanium in water bodies and organisms. This will provide a scientific basis for comprehensively safeguarding water environments and human health.
To achieve the 2050 carbon neutrality vision, it is necessary to promote research and development of efficient and economically beneficial green hydrogen production technologies. In the process of global transition to a low-carbon energy system, hydrogen as a key zero carbon energy carrier continues to attract much attention. This review provides a comprehensive evaluation of high-temperature solid oxide electrolysis cell technology, focusing on analyzing some related challenges and potential pathways for large-scale application.
Compared to low-temperature alternatives such as alkaline and proton exchange membrane electrolysis, SOEC has unique advantages due to its high-temperature operation, It uses ceramic materials without precious alloys and can operate at 650-1000 ℃, and it can improve the electrochemical performance, resulting in an energy conversion efficiency of > 80%, These characteristics make SOEC a promising solution for low-cost production of green hydrogen gas, The existing domestic technology is still in demonstration stage with project scales typically ranging from tens to hundreds of kilowatts. Commercial deployment needs to overcome challenges of "three highs and one low". A key is to improve power density of battery stack, increase its service life, improve system integration, and reduce costs. To solve this problem, collaborative progress is needed in fields of material innovation, structural design, and system integration.
Collaborative design approach involving electrodes, electrolytes, and sealing components is crucial in development of materials and structures. For precise microstructure control and interface optimization, battery pack can operate stably at a high current density of 2 A/cm2, while controlling attenuation rate of < 1mV/h, and significantly extending actual service life.
Optimizing multi energy data collaboration system is equally crucial, and SOEC can leverage industrial waste heat and renewable energy resources to utilize medium to low temperature thermal energy (i.e., 200-300 ℃), thereby reducing external power consumption by approximately 30% and improving overall energy utilization efficiency, It is also necessary to build a regional supply chain that covers entire process from raw material and battery preparation to integrated assembly and system integration. The integration cost should be controlled within RMB 2500 kilowatt hours, and the design life should reach 50 000 h. A key is to lay a foundation for widespread application.
The widespread promotion of SOEC still faces several constraints, i.e., loss of electrode materials under high temperature and high humidity conditions, stability challenges caused due to power input fluctuations, and relatively high initial costs. Future research should focus on developing more durable electrode materials, establishing intelligent management systems that adapt to changes in renewable energy, and promoting standardization and cost control throughout entire industry chain to achieve technological popularization.
The combination of wind and solar energy with water electrolysis can build a more adaptable clean energy resource system, Integration helps alleviate grid stability issues related to intermittent renewable energy resources and significantly reduces electricity cost of hydrogen production. Hybrid wind and solar energy system can increase hydrogen production, while reducing costs. A key is that when SOEC is matched with fluctuating power sources, oxygen electrode/electrolyte interface will degrade under frequent thermal cycles, which is an important factor affecting long-term stability of system. In global, green hydrogen production driven by renewable resources is gradually known as a key approach of reducing greenhouse gas emissions. Electrolytic hydrogen can utilize local wind and solar energy to decompose water into hydrogen and oxygen, reducing production costs. Moreover, solar and wind energy are widely distributed and naturally compatible with electrolysis equipment. Excess electricity can be chemically stored as hydrogen, efficiently regulating spatial and temporal imbalance of energy supply and demand. Therefore, generated hydrogen and oxygen can be directly applied in transportation and industrial fields without conversion, making hydrogen both a primary energy source and a data carrier.
Compared with conventional methods, the SOEC technology has a better hydrogen production efficiency and a lower unit energy consumption, and its commercialization key lies in increasing lifespan of fuel cell stack from less than 104 h to 5 × 104 h, reducing cost of hydrogen to below $1.5/kg. The current costs of photovoltaics and wind power continue to decline. In combination with growing demand for green hydrogen in industries such as chemical metallurgy, the SOEC is expected to achieve large-scale applications in "electricity hydrogen ammonia/methanol" integrated system, distributed energy network, and sustainable financing model. Its core position lies in serving as a fundamental supporting technology for carbon neutrality goals.
In transition towards a decarbonized energy system globally, hydrogen plays a crucial role as a zero carbon energy carrier. In this context, solid oxide electrolysis cell (SOEC) technology with its advantages in high-temperature operation significantly reduces material costs and improves overall system energy efficiency, compared to low-temperature solutions such as alkaline and proton exchange membrane electrolysis. SOEC system adopts a non-precious metal ceramic structure. When operating at 650-1000 ℃, electrochemical kinetics acceleration mechanism achieves a conversion efficiency of > 80%, providing a feasible approach to reduce cost of green hydrogen leveling. The existing domestic demonstration projects are limited to a scale of tens to hundreds of kilowatts, and the commercial implementation needs to break through bottleneck of "three highs and one low", thus increasing power density of fuel cell stack, extending its service life, and optimizing system integration, while reducing assets and operation and maintenance costs. Solving these obstacles requires collaborative efforts in three major fields, and innovation in materials and structures must break through conventional design framework of electrodes, electrolytes, and sealing glass. With precise microstructure design and interface stress control, system can maintain a high current density of 2 A·cm-2, while controlling degradation rate at 1 mV per thousand hours, significantly extending lifespan of battery pack. Multi-energy coupling optimization is crucial, which requires integrating the SOEC with industrial waste heat and renewable resources, thus utilizing low-grade thermal energy (i.e., 200-300 ℃), efficiently offsetting internal heating demand, reducing external electricity consumption by approximately 30%, and comprehensively improving energy utilization efficiency. For those localized supply chains, establishing a complete domestic production capacity from precursor powder to single cell manufacturing, stacking and assembly to system integration is particularly crucial. The goal is to control stacking cost at RMB 2500 per kW and achieve an operating life of 5×104 h, laying a foundation for large-scale applications. At present, although the SOEC has significant energy efficiency advantages, its promotion and application still face multiple constraints, i.e., gradual decay of oxygen electrodes under high temperature and high vapor partial pressure, mechanical and electrochemical damage caused by power fluctuations, and daunting initial capital investment. Subsequent exploration should focus on preparing new electrode materials with a higher stability, establishing flexible thermoelectric synergistic regulation mechanisms to adapt to fluctuating renewable energy, and promoting standardization and cost reduction and efficiency improvement throughout entire industry chain. The cost of photovoltaic and wind power continues to decrease, coupled with increasing demand for green hydrogen in chemical and metallurgical fields. Solid oxide electrolysis cell technology is expected to be widely applied in "electricity hydrogen ammonia/methanol" integrated system, distributed energy system, and sustainable refining scenarios. This technology will undoubtedly become a key pillar technology supporting the dual carbon goals in China.
Basic magnesium sulfate cement (BMSC) is a new type of magnesium-based cementitious material modified by the chemical additive such as citric acid or boric acid on the basis of magnesium oxychloride cement. BMSC has the abundant mineral resource for the raw material, low energy consumption of production, and high utilization rate of the solid waste. BMSC has the green and environmental advantages, such as the conservation of energy, material, land, and low-carbon emissions. The systematic research on the durability of BMSC is still needed if BMSC are applied to the special environment such as the ocean and saline soil area. The main progress of the durability of BMSC material in past ten years is summarized in this paper, which includes the water resistance, carbonization and resistance of seawater, salt brine, freeze-thaw of BMSC material. and the influencing factors, the evolution law of corrosion and mechanical properties of internal steel bars, the mechanical properties of BMSC components under the natural exposure condition for 869 days. The relative dynamic modulus of the elasticity and mass change, corrosion products, and the microstructural changes of BMSC in the harsh environment is studied. The analysis of mechanism is also conducted on the durability of BMSC. The durability performance of the BMSC material is related to the composition and microstructure of BMSC. It can be found that the stable and abundant formation of 5·1·7 phase, which is the main hydration product in BMSC, is the fundamental reason for the good durability and high mechanical properties of BMSC-based material. BMSC concrete is not prone to carbonation and the internal steel reinforcement is not easily corroded in the atmospheric environment. The main changes in the microstructure of the carbonized zone on the surface of BMSCs during the carbon dioxide curing are the transformation of some hydration product Mg (OH))2 into MgCO3. The long-term retention rate of the compressive strength of BMSC concrete is closely related to its initial strength before the immersion in the seawater. The polarization resistance Rp decreases with the prolonged exposure time in the environment of seawater immersion. BMSC concrete with the compressive strength of C40 or above, BMSC mixed with KLJ rust inhibitor or the steel bar coated with epoxy resin are recommended to be used in the environment of seawater immersion. The freeze-thaw life of BMSC concrete exceeds 40 times, far exceeding that of Portland cement concrete. Compared to PCC components, the BMSC beams and columns under the coupling effects of the acid rain and freeze-thaw have less degradation of mechanical performance, lower rate of the internal steel corrosion, and higher enhancement effect of cracking load. The effective additive, suitable activity of MgO, appropriate addition of polymers, 5·1·7 crystal seed, slag (or fly ash), and solution immersion of KH2PO4 or NH4H2PO4 can optimize the composition of hydration product of BMSC, increase the stability of the 5·1·7 phase of hydration product, effectively improve the microstructure of BMSC, and enhance the durability of BMSC-based material in the harsh environment. The prospect for the application of BMSC material is discussed. Due to the advantages of BMSC, such as resistance to carbonization, salt brine corrosion, low transmission, and reinforcement protectio, it can be found that the BMSC material can be used in the area with harsh environment such as the ocean, western saline soil, and Qinghai Tibet Plateau after KLJ rust inhibitor being added. The military engineering, pavement repair of cement concrete, crack repair in the brick and stone masonry of ancient building and prefabricated construction have good application prospects in the harsh environments such as the Qinghai Tibet Plateau and saline soil area. Finally, the problems of durability are discussed as follows: the mechanism of microstructure formation and evolution of BMSC-based material under the harsh environment, the corrosion resistance of BMSC concrete to sulfate, magnesium, and chloride salt under the wet dry and freeze-thaw cycles, mechanism of corrosion resistance of 5·1·7 phase and BMSC concrete, the dynamic evolution and mechanism of intrinsic degradation of the interfacial bonding performance between BMSC repair material and the old material under the harsh service condition, the structural damage, disasters, and life extension and toughening under the interaction response of permafrost and engineering in the high-altitude environment, the stress damage, degradation of structural performance, identification of field effects and long-term performance, and design for the expected lifespan of BMSC in the harsh environment such as the ocean and saline soil, the mechanism of transport and failure of BMSC concrete in the harsh environments, the reinforcement and long-term protection system of the surface of BMSC concrete, the model of the rapid life prediction for BMSC-based material. This paper can provides the theoretical basis for the application, durability evaluation, and engineering design of BMSC in the harsh environment.
The introduction of carbon peaking and carbon neutrality targets has made a green, low-carbon transition the prevailing trend in the cement manufacturing industry. Solid-waste valorisation, which involves substituting natural minerals and fossil fuels with suitable solid waste, can effectively reduce emissions from carbonate decomposition and fuel combustion. It is therefore regarded as a key technological pathway for achieving the carbon reduction goals. The existing studies on single dimensions such as energy or material saving, or carbon mitigation in clinker production using solid waste are relatively well-developed. However, valorisation can generate both environmental benefits and drawbacks, there is a clear need for a comprehensive assessment framework based on multiple indicators that can capture trade-offs across impact categories, rather than drawing conclusions from a single metric.
A multidimensional assessment framework was developed based on standard product carbon footprint and life-cycle assessment models. This framework could comprise three primary indicators, i.e., carbon, resources and environment and twelve secondary indicators, enabling the structured and transparent evaluation of benefits as well as potential burden shifting. A consistent system boundary was defined to cover the entire clinker production value chain, including solid waste inputs, raw material production, waste pre-treatment, transportation, clinker production and credits for avoiding conventional disposal methods (landfilling or incineration). Within this boundary, five substitution scenarios involving the use of solid waste were constructed and benchmarked against a mineral-only baseline, i.e., carbide slag (S1), manganese slag (S2), coal gangue (S3), fly ash (S4) and sewage sludge (S5). We then systematically quantified the potential benefits and burdens of solid waste utilisation in terms of carbon emissions, resource consumption and environmental impacts. This could provide a decision-relevant evidence to support the cement industry's transition to a low-carbon economy.
In terms of carbon emissions, all scenarios achieve net reductions, albeit with significant variation in magnitude. Scenario 1 demonstrates the most significant mitigation, reducing emissions by 35.2%, compared to the baseline, resulting in a total reduction of 351.3 kg CO2eq. By contrast, Scenario 2 involves pre-treatment requiring additional Ca(OH)2 and anhydrous Na2SO4, which increases raw-material production emissions by 9.8 kg CO2eq relative to the baseline. Scenario 5 results in an increase of 4% in fuel-combustion emissions due to the high moisture content of the waste, leading to the weakest overall mitigation with a net reduction of only 38.9 kg CO2eq. Overall, these results indicate that although carbon benefits are generally achievable across different types of waste, their magnitude depends on waste composition and the intensity of the pre-treatment. In terms of resources, overall consumption decreases across all scenarios, but there is a trade-off between "material savin" and "energy saving". Scenario 1 achieves the greatest overall saving of resources, with a reduction of 19.4% relative to the baseline. This is primarily due to its high substitution rate and avoidance of waste landfilling. However, its energy-intensive pre-treatment increases fossil resource consumption by 27.2%, offsetting the net energy benefit. Scenario 3 exhibits the most pronounced energy-saving effect, reducing fossil resource consumption by 18.9% via substituting approximately 20% of coal with coal gangue. However, although the substitution rate in Scenario 5 is 20%, a need to add bauxite to satisfy mineralogical requirements offset some of its material-saving potential. These findings highlight that the outcomes of resource use depend on substitution ratios and on the additional inputs required to meet clinker quality constraints. In terms of the environmental impact, the avoided disposal process has a significant effect on the results. When this process is included in the assessment, Scenario 1 demonstrates the most significant reduction in overall environmental impact at 84.7%, compared to the baseline. This is primarily due to the prevention of heavy metal emissions (i.e., Cd, Se and As) linked to landfill. Scenario 2 shows a similar pattern, but improvements in human toxicity indicators are limited because mercury (Hg) emissions associated with producing anhydrous sodium sulphate (i.e., anhydrous Na2SO4) offset part of the benefits. If avoided disposal is excluded, Scenario 3 exhibits the optimum overall environmental performance. In the comprehensive evaluation, Scenario 1 consistently ranks first under equal weighting and across all three dual-priority schemes, establishing itself as a core pathway with optimal overall benefits. Scenario 3 is suitable as a priority enhancement option under both "carbon emissions-resource priority" and "resource-environment priority" orientations. Scenario 2 can serve as an alternative under the objective of "carbon emissions-environment priority".
The five solid waste valorisation scenarios for clinker production had different advantages and constraints with regard to carbon mitigation, material conservation and environmental improvement. Scenario 1 delivered the optimum overall performance, but its high energy demand and associated pollutant emissions during pre-treatment could be limiting factors. Scenario 2 achieved considerable carbon reduction and environmental benefits, but it was limited by heavy metal emissions and energy consumption during pre-treatment. Scenario 3 could be characterised as "low risk, steady benefit", offering significant savings in fossil energy without apparent adverse environmental impact. Scenario 4 yielded the modest gains across the board without any negative effects, making it suitable for routine implementation. Scenario 5 showed the greatest advantage in terms of photochemical smog control, but it had the weakest overall performance. To advance the valorisation of solid waste in the cement sector, we could recommend optimising the pre-treatment of high-substitution waste (i.e., carbide and manganese slag) to reduce energy use and air pollutant emissions arising from energy-intensive steps. Large-scale substitution could be encouraged for wastes with a substantial valorisation potential (such as carbide and manganese slag) to further enhance integrated environmental benefits.
The proton surface uptake and transport properties in air electrode materials can be complex due to the proton could be effective for protonic ceramic fuel/electrolysis cells. This review summaries the proton surface uptake, transport and the coupled properties in mixed conductors. The proton in mixed conductor with hole, oxygen vacancy and proton conductivity can be determined by thermogravimetric investigations, where the water vapor can occur due to acid-base reaction (hydration) or redox reaction (hydrogen uptake), depending on the oxygen partial pressure, i.e., on the material's defect concentrations. In addition, the reaction in hydrogenation reaction can be also determined by electrical conductivity relaxation method due the consumption of hole in proton uptake process, where the proton surface exchange kinetics can be calculated.
Proton conducting perovskites with significant hole and oxygen vacancy conductivity can make it working as cathode materials that suits for fuel cells using proton conducting electrolytes. Based on the existing studies, the proton transport process in mixed conductor is a complicate process where the three majority carriers, i.e., proton, oxygen ion and electron mixed together. And the effective diffusion coefficient of ions (i.e., oxygen ion and proton) can change, and these observed over-shooting relaxation profiles can be explained in terms of defect chemical model and transport equations for materials with three mobile carriers. For the complex transport kinetics, diffusion equations can be derived by the hypothesis of ideally dilute situation.
The two-fold diffusion process can be determined in the water uptake process. The hydration reaction firstly occurs at the consume of oxygen vacancy. However, in the diffusion step where the incorporated proton/oxygen ion diffuse from outer layer to the inner bulk, the highly mobile protons are charge compensated by holes under electric neutrality law. That is because of the much higher diffusion rate of proton rather than oxygen ion, so hole is formed locally instead of waiting for the slowly moved oxygen vacancy. The non-monotonic process can be monitored by an electrical relaxation method, and the optical absorption spectroscopic method can allow for an in-situ detection of such re-dox involved reactions as a function of space and time at high temperatures.
A cathode with mixed hole, oxygen vacancy, and proton conductivity extends the reactive zone for the oxygen reduction to water beyond the triple phase boundary, making the whole cathode surface an active electrocatalyst. The defect chemistry (i.e., concentrations and mobilities of point defects) of such materials with three charge carriers is complex, and some of the desired properties for a PCFC cathode material are in mutual conflict (i.e., proton uptake, electronic conductivity, catalytic activity, and long-term chemical stability). And the promising protonic cathode material needs a high catalytic activity for the oxygen reduction reaction to water to improve its performance. Nevertheless, the reactions both require the dissociation of the strong oxygen-oxygen bond.
The mechanism for this reaction is not exactly identical to that in oxide-ion-conducting cells (where the resulting oxide ions are incorporated into the cathode material, while on PCFC cathode, they are desorbed in the form of steam). The dependence of proton uptake on cation composition in cathode perovskites in order to extract the parameters that are most important for a high proton concentration. Regarding the optimization of PCFC cathode materials, refraining from striving for very high electronic conductivities is anticorrelated with proton uptake. It is prospected that the role plays due to oversized dopants in barium ferrate for enhancing the hydration properties. The beneficial effect on protonation is attributed to a higher degree of disorder in the local structure of doped samples, which translates in B-O-B bonds buckling. The B-O-B buckling reduces the Fe-O bond covalency (i.e., less Fe 3d-O 2p orbital overlap), thus decreasing the hole transfer from iron to oxygen. This leaves more negative charge density on the oxide ions, which increases their basicity and propensity for protonation.
In addition, although the existing thermogravimetric and electrical conductivity relaxation methods still have certain limitations in measuring proton concentration in mixed ionic conductors. The in-situ characterization techniques (such as in-situ transmission electron microscopy, in-situ spectroscopy, neutron diffraction, etc.) can be used to analyze the process of proton absorption and transport in mixed ionic conductors. Also, combining multi-scale simulations with experiments can further analyze numerical values such as the binding energy of proton absorption and the activation energy of diffusion. For instance, in-situ transmission electron microscopy is used to directly observe water entering Ba0.5Sr0.5Co0.8Fe0.2O3-δ via introducing a small amount of water vapor into the TEM chamber. Electron energy loss spectroscopy is also used to determine the formation of oxygen bubbles on the material surface, while the protons ultimately remain within the material. This result provides the most direct evidence for studying the reactions of water and protons in mixed ionic conductors.
Solid oxide cells (SOCs) are core technologies for sustainable energy transition, operating reversibly as solid oxide fuel cells (SOFCs) to convert chemical energy from fuels like hydrogen and methane into electricity, and as solid oxide electrolysis cells (SOECs) to store renewable energy via the valorization of carbon dioxide and water. Their performance depends on a multi-layer structure comprising anode, cathode, electrolyte, and interconnect. The conventional SOCs rely on high-temperature operation mainly due to the insufficient ionic conductivity of thick electrolyte layers at low temperatures, leading to excessive cell impedance. Reducing operating temperature is critical for cutting costs, via enabling the use of low-cost metal interconnects, and mitigating performance degradation, but this requires the fabrication of thin, dense electrolyte films to compensate for reduced conductivity and protective coatings for Cr-containing interconnects to prevent cathode poisoning. This review represents key thin-film fabrication technologies for SOCs (focusing on electrolytes and protective coatings), compares their strengths, limitations, and scalability, and outlines future research directions.
Thin-film technologies for SOCs are categorized into vapor deposition (i.e., chemical vapor deposition, CVD, and physical vapor deposition, PVD) and liquid precursor coating (i.e., sol-solution processes and colloid-slurry processes) based on phase transition pathways and energy input methods. Vapor deposition technologies mainly include chemical vapor deposition (CVD) and physical vapor deposition (PVD). CVD-based technologies form films through the reaction or decomposition of gaseous precursors, featuring good compositional uniformity and low-temperature film formation. Their derivative technologies realize the preparation of electrolyte films at medium and low temperatures, some of these technologies can prepare dense electrolytes but suffer from low growth efficiency, while others combining spray and flame synthesis can significantly optimize the electrode-electrolyte interface performance and reduce cell polarization impedance. Atomic Layer Deposition (ALD) achieves atomic-level thickness control through pulsed precursor supply, and when used for electrode modification or interlayer preparation, it can effectively enhance the performance of low-temperature batteries and improve stability. PVD-based technologies form films through physical processes in vacuum or low-pressure environments, and can prepare low-defect electrolyte films or interconnect protective coatings on low-temperature substrates, effectively solving the problem of chromium volatilization, some technologies can accurately deposit multi-component stoichiometric films, and the prepared batteries show excellent long-term stability. Plasma spraying technology can realize direct film formation without sintering, and the density of electrolytes can be significantly improved after optimization, but it is necessary to solve the defect problems during film formation.
Liquid precursor coating technologies are divided into sol-solution coating processes and colloid-slurry forming processes, both of which have the characteristics of low equipment cost and simple operation. Sol-solution processes include spin coating, dip coating, spray pyrolysis, and electrostatic spray deposition. Dense electrolyte films can be prepared through multiple coatings and subsequent treatments, and the thickness of functional layers can be accurately controlled to effectively optimize the interface conduction performance of batteries. Among them, electrostatic spray deposition combines high-voltage electric field and pyrolysis, enabling film formation at lower temperatures and improving electrode polarization characteristics. Colloid-slurry processes, mainly screen printing and tape casting, are the mainstream technologies for large-scale production. Screen printing forms films via scraping slurry, and the preparation temperature of functional layers can be effectively reduced and the battery performance can be improved through process optimization. Tape casting technology and various derivative technologies can produce wide ceramic tapes, which realize the mass production of high-performance batteries and construct gradient porous structures to further optimize mass transfer and interface bonding inside batteries.
A comprehensive comparison of these technologies reveals clear trade-offs. Low-cost, scalable options such as screen printing, tape casting, spin coating, and dip coating are preferred for industrialization due to simple equipment and low material costs, but they require optimization of slurry formulations and sintering processes to minimize defects like cracks and pores. High-performance, high-cost technologies (i.e., ALD, PLD, and low-pressure plasma spraying) deliver superior film density and composition control, but they are constrained by slow deposition rates, high equipment investment, or complex parameter tuning, limiting their use to specialized applications like ultra-thin electrolytes. Emerging technologies such as 3D printing and laser-assisted manufacturing show a promising potential for fabricating complex structures and simplifying co-sintering, but they lack the technical maturity for large-scale SOC production.
In summary, SOCs thin film preparation technologies can form a diversified system, but some common challenges remain. Although vapor-phase technologies have excellent performance, they generally face high equipment costs and great difficulty in scaling up. Liquid-phase technologies are prone to film cracks or pores due to drying and sintering stress. Future research should focus on three core directions, i.e., 1) promoting intermediate and low-temperature operation, further expanding the low-temperature application range of batteries through interface regulation and film formation process optimization; 2) pursuing high performance, developing three-dimensional structured films to expand reaction interfaces and improve mass transfer and catalytic efficiency; and 3) accelerating commercialization, optimizing low-cost preparation processes combined with intelligent manufacturing technologies, and breaking through the key technical bottlenecks of new film formation technologies. Thin film preparation technology will continue to be a core breakthrough to solve the high-temperature dependence and performance attenuation of SOCs, promoting their transition from laboratory research to commercial application.
The carbon mineralization of solid wastes enables the simultaneous achievement of efficient CO2 capture and the activation enhancement of basic oxygen furnace (BOF) steel slag. However, the relatively low CO2 concentration in industrial flue gas, the direct mineralization reaction between CO2 on reaction of steel slag and the issue of low conversion efficiency should be concerned. This study was to employ a potassium glycinate (KG) solution to absorb and enrich CO2 from flue gas. The CO2-loaded KG solution was subsequently utilized to indirectly mineralize and modify BOF steel slag, thereby achieving both mineralization modification of steel slag powder and regeneration-recycling of the KG solution. The kinetic characteristics of the mineralization reaction between the CO2-loaded KG solution and steel slag were investigated. The phase composition of mineralization products, the carbon sequestration capacity of steel slag, and the evolution of its reactivity were analyzed. Furthermore, a synergistic carbon capture approach integrating steel slag mineralization modification with carbonation curing of cement paste was explored, and its influence on the mechanical strength of cement was evaluated. This study could provide a technical support for CO2 capture using steel slag and its high-value utilization in cement-based materials.
BOF steel slag with a CaO content of 37% was selected as a raw material. A 1 mol/L potassium glycinate (KG) solution was first carbonated to obtain a CO2-loaded solution, which was subsequently used to mineralize the steel slag for different durations. The residual CO2 loading in the mineralization filtrate was determined by acid-base titration. Combined with the measurements of pH value in the filtrate, the kinetic characteristics of steel slag mineralization at different reaction stages were elucidated, thereby identifying the optimal mineralization duration. X-ray diffraction (XRD) and thermogravimetric analysis (TGA) were employed to quantify the carbon sequestration capacity and characterize the crystalline phases of both mineralized steel slag and carbonation-cured cement paste at different mineralization durations. Furthermore, the pozzolanic activity after mineralization was evaluated by a strength activity index method, based on a 30% replacement ratio and 28-d compressive strength. In addition, the mineralized steel slag was incorporated as a supplementary cementitious material into cement-based systems and subjected to synergistic carbonation curing in CO2 atmosphere. The carbon sequestration efficiency and mechanical performance enhancement of mineralized steel slag under dual carbonation conditions were systematically assessed via compressive strength testing and microstructural phase analysis.
This study proposes and validates a complete collaborative process route, confirming that the mineral carbonation modification of steel slag with carbon-rich KG solution enhances its activity. The mineralized steel slag as an admixture can effectively improve the compressive strength of cement-based specimens. Compared with conventional organic amine solutions, the KG solution exhibits a faster CO2 adsorption rate and a better adsorption efficiency. Also, the mineralization of steel slag with carbon-rich KG solution re-releases the CO2 adsorption capacity of the KG solution, which, can effectively reduce the cost of indirect carbon mineralization of steel slag with respect to the CO2 absorption effect in the first stage. The carbon mineralization product of steel slag contains calcite with an aragonite-like structure. The porous morphology of the product enhances its carbon sequestration capacity during the carbonation curing process of cement paste specimens. Furthermore, the metastable aragonite undergoes a dissolution-recrystallization effect during the curing process, effectively improving the early strength of cement-based materials.
This work evaluated the CO2 capture and steel slag mineralization kinetics using KG solution, as well as the resource utilization effects. The results showed that the reaction rate between steel slag and carbon-rich KG solution could be rapid within the first 120 min, with the CO2 reaction rate in KG reaching 92.8%. The calcium carbonate produced during the reaction encapsulated the steel slag particles, hindering the mineralization process, leading to a gradual slowdown of the reaction rate and stabilization in subsequent stages. After mineralization, the early activity of the steel slag was significantly enhanced, with a maximum 16.7% increase in 7-d compressive strength at a 10% dosage. Carbonation curing could effectively improve the early compressive strength of the steel slag cement paste. After 12 h of carbonation curing with 30% mineralized steel slag, the 7-d compressive strength was increased by 11.3%. The mineralization of steel slag with carbon-rich KG solution resulted in the formation of calcium carbonate with an aragonite crystal structure. The encapsulated calcium carbonate mineralization product on the steel slag provided nucleation sites for C-S-H gel in the cement hydration process, thereby accelerating the hydration process. Furthermore, the transformation of metastable aragonite into calcite during carbonation curing could enhance the cement matrix, leading to a cementitious strengthening effect. This method could have significant application prospects for the resource utilization of steel slag.
Magnesium silicate hydrate (M-S-H) cementitious material is regarded as a potential alternative to conventional Portland cement due to its excellent sulfate erosion resistance, heavy metal ion solidification performance, and low pH value during hydration. However, the industrialization process of M-S-H cementitious materials is currently restricted due to the high cost and unstable supply of traditional silicon sources that rely on industrial by-products (such as silica fume, fly ash, and slag). Natural layered silicates such as montmorillonite and kaolin have a similar tetrahedral-octahedral stacking unit structure to M-S-H, and can exhibit a good pozzolanic activity after mechanical or thermal activation. Exploring the use of calcined montmorillonite and kaolin as alternative silicon sources to partially or completely replace silica fume broadens the source of raw materials for M-S-H cementitious materials and reduces production costs. This work was to investigate the effects of partial or complete replacement of silica fume by calcined montmorillonite (MT) and calcined kaolin (KL) on the structure and strength of M-S-H cementitious materials, clarifying the action mechanism of aluminum in the two clay minerals on the M-S-H hydration process and layered structure.
Light-burned magnesia (LM) was used as a magnesium source and silica fume (SF) as a reference silicon source. Montmorillonite and kaolin were calcined in a muffle furnace at 750 ℃ for 1 h at a heating rate of 10 ℃/min to obtain calcined montmorillonite and calcined kaolin. The reference sample was prepared via mixing MgO and silica fume at a mass ratio of 4 : 6. On this basis, different mass fractions (i.e., 10%, 30%, 50%, 70%, and 100%) of calcined montmorillonite and kaolin were used to replace silica fume, and the samples were named as MT-10~MT-100 and KL-10~KL-100, respectively according to the replacement ratio. The mortar strength specimens were prepared with the samples above, superplasticizer, tap water, and standard sand, and the compressive strength was tested according to the standard GB/T 17671—1999 "Methods of testing cement- Determination of strength". The paste was prepared at a water-to-solid ratio of 0.5 and 0.7% superplasticizer based on the total mass of solids, cured in sealed glass tubes with liquid paraffin, and terminated hydration with isopropanol at a certain age, then dried in a vacuum oven at 40 ℃ for 48 h. The mineral phase, thermal behavior, functional groups, microstructure, and element distribution of the samples were characterized by X-ray diffraction (XRD), thermogravimetric analysis (TGA), Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), and solid-state 29Si and 27Al magic-angle spinning nuclear magnetic resonance (MAS NMR).
Calcined kaolin exhibits a great early strength enhancement effect, and its compressive strengths at 3 d and 7 d have a positive correlation with the dosage (i.e., correlation coefficients are 0.996 and 0.905, respectively). At the dosage of calcined kaolin of 70%, the strength at 3 d reaches 39.37 MPa and the strength at 7 d reaches 49.58 MPa, which are 464.0% and 400.3% higher than those of the reference sample, respectively. In contrast, the strength enhancement effect of calcined montmorillonite is weak. The strengths at 3 d and 7 d increase slowly with the increase of montmorillonite dosage. At the montmorillonite dosage of 70%, the strength at 3 d is only 8.94 MPa and the strength at 7 d is 14.28 MPa, which are 36.5% and 53.7% higher than those of the reference sample, respectively. The strength increases slowly in the montmorillonite dosage range of 10%-50%.
The microscopic analysis shows that calcination at 750 ℃ causes more thorough damage to the crystal structure of kaolin than that of montmorillonite. The XRD diffraction peaks of kaolin disappear completely after calcination, and the layered structure collapses completely, resulting in a higher pozzolanic activity. After calcination, the interlayer spacing of montmorillonite decreases, and some characteristic diffraction peaks are still retained, indicating that its crystal order is not completely destroyed and the pozzolanic activity is lower than that of calcined kaolin. The FTIR and NMR analysis further confirms that the structural hydroxyl groups of calcined kaolin are completely removed, and a large number of active Al and Si sites are exposed. Although montmorillonite also undergoes dehydroxylation and structural damage after calcination, the degree of disorder is lower than that of kaolin.
Aluminum in both calcined montmorillonite and kaolin can enter the M-S-H phase in the early stage of hydration, and form magnesium aluminosilicate hydrate (M-S-A-H) gel via substituting Si4+ in the silicate tetrahedron or Mg2+ in the magnesium-oxygen octahedron, which significantly improves the polymerization degree of the product. The formed M-S-A-H is external hydration products, mainly formed through element diffusion between particles. The analysis by the XRD, FTIR, and DTG shows that Mg-Al layered double hydroxide (Mg-Al LDH) is generated within the first 28 d of hydration in both raw material systems. The enhancement of cementitious material strength by calcined kaolin and montmorillonite is related to the formation of M-S-A-H. The strength improvement effect of calcined kaolin is higher than that of calcined montmorillonite due to the more thorough destruction of the crystal structure, higher degree of network disorder, more active Al and Si sites, and higher content of Al(V).
Calcined kaolin and montmorillonite could be used as alternative silicon sources for M-S-H cementitious materials. Calcined kaolin had a great early strength enhancement effect, and its compressive strength had a positive correlation with the dosage. At the dosage of 70%, the compressive strength at 7 d was increased by more than 400%, compared with the sample prepared with pure SF. The strength enhancement effect of calcined montmorillonite could be weak, and the strength was only increased by 53.7% at the same dosage and age. The difference in strength enhancement effect between calcined kaolin and montmorillonite could be due to the fact that the calcination at 750 ℃ caused more thorough damage to the crystal structure of kaolin than that of montmorillonite, resulting in a higher pozzolanic activity. Aluminum in both calcined montmorillonite and kaolin could enter the M-S-H phase in the early stage to form M-S-A-H gel, significantly improving the polymerization degree of the product. The formed M-S-A-H were external hydration products, and Mg-Al LDH was generated within the first 28 d of hydration.