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  • Chenglong QIU, Jiacheng WANG
    Journal of the Chinese Ceramic Society. 2026, 54(7): 2249-2259.

    Electrocatalytic CO2 reduction reaction (CO2RR) is widely recognized as a promising strategy for converting greenhouse gas CO2 into value-added chemicals and fuels, thereby contributing to carbon neutrality and renewable energy storage. However, CO2RR involves complex multi-electron and multi-proton transfer processes, leading to diverse reaction pathways and product distributions. The catalytic performance is fundamentally governed by the adsorption and transformation of key intermediates (e.g., *COOH, *CO,*OCHO), which are highly sensitive to the local structure and electronic properties of active sites.

    Supported metal catalysts emerge as an important class of CO2RR catalysts due to their structural tunability and versatile catalytic behavior. Recent studies reveal that catalytic reactions predominantly occur at localized active centers rather than the entire catalyst surface. These active centers can be described as "functional units" with specific geometric and electronic characteristics, including single-atom sites, dual-atom sites, and nanoparticle sites. The spatial arrangement and interaction of these functional units form a "structural ordering" feature, which plays a decisive role in determining adsorption behavior, reaction pathways, and energy barriers. Understanding the structure-performance relationship from the perspective of functional unit ordering is thus essential for rational catalyst design.

    This review summarizes recent progress on supported metal catalysts for CO2RR from the viewpoint of functional unit structural ordering. First, the structural characteristics and catalytic mechanisms of typical functional units are discussed. Single-atom sites exhibit highly tunable electronic structures through coordination engineering, enabling a precise control over intermediate adsorption and offering opportunities to break conventional scaling relationships. Dual-atom sites introduce metal-metal electronic coupling and spatial synergy, which can optimize intermediate binding and promote complex reactions such as C-C coupling. Nanoparticle sites, characterized by continuous surfaces and multiple active centers, provide cooperative platforms where size effects, facet engineering, and metal-support interactions collectively affect catalytic performance. In these systems, the synergy between geometric configuration and electronic structure governs the activity, selectivity, and stability of CO2RR.

    Despite significant progress, a rational catalyst design remains challenging due to the vast configurational space and complex coupling between geometric and electronic effects. To address these challenges, machine learning (ML) is increasingly integrated into catalyst research. This review further highlights recent advances on ML-assisted design of functional units. Descriptor-based ML models establish quantitative relationships between structural features and catalytic performance, enabling efficient high-throughput screening of candidate catalysts. In addition, machine learning potentials (MLPs) also provide near density functional theory (DFT) accuracy with a significantly reduced computational cost. These methods enable large-scale structure exploration and dynamic simulations, offering insights into the evolution of active sites under realistic reaction conditions.

    Finally, some challenges and future perspectives are discussed. Key issues include the lack of realistic dynamic models for active sites under operating conditions, the absence of unified multiscale frameworks linking atomic-scale properties to macroscopic performance, and the limited transferability of ML models due to descriptor and data constraints. Future research should focus on developing multiscale theoretical-experimental approaches, constructing physically interpretable descriptor systems, and integrating ML with high-quality databases and advanced characterization techniques. Such efforts are expected to enable a precise regulation of functional unit ordering and accelerate the transition from empirical optimization to predictive catalyst design.

    Overall, the paradigm shift from "global structure optimization" to "precise control of functional unit ordering," combined with the integration of theory, machine learning, and advanced characterization, provides a promising pathway for the rational design of high-performance CO2RR catalysts and the advancement of sustainable energy technologies.

    Summary and Prospects

    This review systematically summarizes the structure-performance relationships of supported metal catalysts for CO2RR from the perspective of structural ordering of active functional units. It is emphasized that catalytic reactions are governed by localized active centers rather than the overall catalyst structure. The spatial arrangement, coordination environment, and electronic properties of single-atom, dual-atom, and nanoparticle sites collectively determine the adsorption and transformation of key intermediates (e.g., *COOH and *CO), thereby regulating activity, selectivity, and stability. In different functional units, a unified understanding emerges. The catalytic performance is dictated by the synergistic coupling between geometric configuration and electronic structure. Single-atom sites enable a precise electronic regulation through coordination engineering, dual-atom sites introduce metal-metal coupling and cooperative effects that can break scaling relationships, and nanoparticle sites provide multi-site platforms governed by size, facet, and interface effects. These multilevel interactions construct a complex yet systematic structure-performance network. Furthermore, the paradigm of catalyst design shifts from empirical trial-and-error approaches to data-driven strategies. Machine learning methods, including descriptor-based models and machine learning potentials, significantly improve the efficiency of catalyst screening and enable the exploration of large configurational spaces and dynamic structural evolution. The integration of theoretical calculations, machine learning, and experimental studies accelerates the transition toward rational catalyst design.

    Despite substantial progress, several key challenges remain in the rational design of CO2RR catalysts. First, active sites often undergo dynamic reconstruction under realistic electrochemical conditions, while most of the existing studies rely on static models. Developing simulation methods that incorporate potential, solvent, and interface effects, together with advanced in-situ characterization techniques, is essential for identifying true active structures. Second, the lack of a unified multiscale framework limits the understanding of how atomic-scale electronic structures translate into macroscopic catalytic performance. Bridging this gap requires establishing quantitative relationships across multiple scales, from electronic structure and local geometry to interfacial properties and mass transport processes. Finally, a predictive capability of machine learning models is still constrained by descriptor selection and data quality. Developing physically interpretable descriptors and constructing high-quality datasets, combined with strategies such as active learning and transfer learning, will be crucial to improving model generalization and applicability.

    Overall, the transition from "experimental observation with theoretical interpretation" to "theory-guided prediction with experimental validation," as well as from "global structural optimization" to the "precise regulation of structural ordering of functional units," represents a key trend in the development of supported metal catalysts. In the future, a precise regulation of complex multi-electron reaction pathways is expected to be achieved via the synergistic design of geometric and electronic structures and the deep integration of theoretical calculations, machine learning, and advanced characterization techniques, providing a more robust theoretical and material foundation for CO2 utilization and sustainable energy conversion.

  • Zhao CHENG, Linhai LIU, Lei LU
    Journal of the Chinese Ceramic Society. 2026, 54(7): 2299-2308.

    The strategy of units ordering offers a new approach to overcoming the conventional trade-off between strength and plasticity in metallic materials. Nano-twinned copper (Cu) serves as an ideal model system for constructing ordered materials and unraveling the mechanisms underlying their enhanced mechanical properties due to its stable microstructure, precisely controllable microstructures, and well-understood dislocation mechanisms during plastic deformation. Based on the existing research on ordered nanotwinned Cu, this review systematically elucidates the effects of two typical ordering configurations (i.e., layered and gradient structures) on the mechanical properties, deformation behavior, and plastic deformation mechanisms. The aim is to reveal the intrinsic mechanisms by which the units ordering regulates the mechanical performance. Also, this review outlines the existing opportunities and challenges in this field to provide a reference for the development of high-performance metallic materials.

    The strength and ductility as critical mechanical properties of metallic materials often exhibit a trade-off relationship. This phenomenon becomes a formidable bottleneck in conventional strengthening strategies that rely on solid solution, second-phase particles, grain refinement, and dislocations, with homogeneous or randomly microstructure. Fortunately, the ordering architecture of units offers a promising pathway to overcome this limitation, attracting recent attention. Typical ordered configurations include laminated and gradient structures, where the units consist of common microstructural features such as grains, twins, dislocations, and phases. Numerous studies demonstrate that the laminated and gradient architectures both can achieve a superior combination of strength and ductility, thereby mitigating the strength-ductility trade-off. The underlying mechanism is often qualitatively attributed to heterogeneous plastic deformation across different sections and the associated formation of geometrically necessary dislocations (GNDs), promoting extra strengthening and work hardening through long-range back stress. However, a quantitative understanding of how the specific ordering strategy affects the mechanical properties, and the strengthening mechanisms remains elusive. In this review, we systematically compare the mechanical properties and deformation mechanisms of laminated nano-twinned (LNT) Cu and gradient nano-twinned (GNT) Cu to address this important issue.

    LNT and GNT Cu both exhibit extra strengthening and enhanced work hardening, as demonstrated by their strengths, and the work-hardening rates at small strains exceed the corresponding rule-of-mixture predictions. These effects are further amplified via increasing the structural gradient, defined as the hardness variation per unit depth. GNT Cu demonstrates superior enhancements in both strength and work hardening, compared to LNT Cu, highlighting the advantage of gradient ordering over laminated ordering. Compared to conventional homogeneous or randomly heterogeneous structures, LNT and GNT architectures both achieve an enhanced strength-ductility synergy. In particular, the GNT structure maintains a considerable ductility with only a minor reduction as the strength increases. GNT Cu with the maximum structural gradient exhibits strength exceeding that of its strongest constituent unit, while retaining appreciable ductility. These results demonstrate that gradient ordering can induce stronger strengthening and superior strength-ductility synergy, compared to laminated ordering.

    LNT and GNT Cu both display a characteristic gradient plastic deformation across their sections, which promotes the accumulation of GNDs and thereby enhances strengthening and work hardening. In LNT Cu, plastic strain gradients and GNDs concentrate mainly at interfaces. In contrast, in GNT Cu, they are distributed more homogeneously throughout all thesections, forming bundles of concentrated dislocations within grain interiors. Consequently, the dislocation density in GNT Cu is nearly an order of magnitude higher than that in its homogeneous counterparts. Moreover, these dispersed GNDs interact more frequently with other dislocations, generating higher back stresses, compared to the interface-accumulated GNDs in LNT Cu. This GND-distribution-dominated strengthening mechanism is responsible for the superior strength-ductility synergy achieved through gradient ordering.

    Summary and Perspects

    This review systematically compares the mechanical properties and deformation mechanisms of LNT and GNT Cu to elucidate the quantitative effect of ordering strategy on the performance. Gradient ordering can provide greater extra strengthening and work hardening than laminated ordering, leading to a superior strength-ductility synergy. The underlying mechanism is rooted in the distinct distribution of plastic strain gradients and GNDs, while laminated ordering leads to GND accumulation at interfaces, gradient ordering promotes their dispersion throughout all the sections. These dispersed GNDs contribute to stronger strengthening and work hardening via enhanced back stress generation.

    Despite recent advances on unit-ordering metallic materials, systematic research on their structure-property relationships and associated mechanisms remains in its early stages. This is particularly true for establishing design criteria for unit-ordering strategies that optimize the performance including strength, ductility, fatigue and fracture resistance, considering the complicated ordering and unit parameters such as ordering way, structural gradient, ordering sequence, unit type and their proportions. More importantly, it remains a challenge to fully understand the deformation mechanism of unit ordering metals, especially in the long-range inter-constraint across sections, which plays an important role in producing the deformation carriers for gradient deformation and extra strengthening. It is encouraged to combine experimental characterization, simulation, and mechanics modelling to address the key issues above.

  • Qiru YI, Rongrong LI, Song SUN, Chen GAO
    Journal of the Chinese Ceramic Society. 2026, 54(7): 2545-2559.

    Li-ion battery is used in fields such as transportation, electronics, and grid-scale energy storage. However, some challenges remain in achieving higher energy density, enhanced safety, and lower cost for large-scale energy storage and electric vehicles applications. To address these issues, a comprehensive understanding on the structural evolution of electrode materials, the stability of the electrolyte, and the reaction mechanism at the electrode interface is required. Nevertheless, conventional characterizations are limited by brightness, spectral range, and spatial/temporal coherence of light source, thus being unable to resolve the reaction details and structure/micro-structure evolution during the charge/discharge. Synchrotron radiation is an electromagnetic radiation emitted tangentially by relativistic electrons deflecting in a magnetic field. Compared with conventional light sources, synchrotron radiation shows high brightness, highly collimated, wide spectral range, etc.. These superior characters make it a powerful tool for battery study. For instance, synchrotron radiation XRD offers a superior lattice resolution as small as 0.10% or even 0.01%, thereby showing a subtle lattice collapse after lithium de-intercalation. Moreover, synchrotron radiation extended X-ray absorption fine structure (EXAFS) can determine the chemical valence of a selected element and the coordination structure of the element. Furthermore, the EXAFS can be combined with microscopy/imaging to directly provide the spatial distribution of oxidation state and coordination environments of a selected element within electrode materials. This review represents some challenges of Li-ion battery that can be strategically addressed by synchrotron radiation characterizations. In addition, the related progress in this field through a few case studies are described.

    Synchrotron Radiation X-ray Diffraction: Compared with conventional X-ray diffraction, synchrotron radiation XRD can accurately capture the subtle lattice changes, phase transformation, and structure/micro-structure evolution during the charge/discharge. For instance, in polycrystalline and single-crystalline NCM523 materials, synchrotron radiation XRD reveals the~0.2% sudden changes in lattice constants and clarifies the significant differences in the phase transformation paths between different crystalline states. Synchrotron radiation XRD can also track the reversible structure evolution from trigonal to cubic to tetragonal during the charge/discharge of the sodium-ion battery cathode material Na2-xFe[Fe(CN)6 · nH2O, and confirm its excellent structural reversibility and cycling stability.

    Synchrotron Radiation Extended X-ray Absorption Fine Structure: The EXAFS can provide the coordination information around a specific element, which is crucial for in-depth research on the structure changes of electrode materials. For instance, regarding the Jahn-Teller distortion of Ni in high-nickel layered cathode materials LiNi0.9Mn0.05Co0.05O2, the dynamic evolutions of Ni-O coordination environment during the battery cycling can be in-situ monitored. The results demonstrate that the modified coating layer can effectively buffer the Jahn-Teller distortion of Ni3+, thereby significantly reducing the lattice distortion and enhancing the structural stability of the high-nickel layered materials. For the issues of Mn dissolution and electrolyte decomposition in the LiNi0.5Mn1.5O4 cathode, the EXAFS characterization confirms that Fe3+ in the additive can dynamically and uniformly dope the LNMO cathode, therefore significantly reducing the lattice damage caused by Mn dissolution and improving the cycling stability of the electrode material.

    Synchrotron Radiation X-ray Imaging: Synchrotron radiation X-ray computed tomography (XCT) is a high-resolution, non-destructive, three-dimensional characterization technique. Combined with the wavelength tunability of synchrotron radiation, the XCT can dynamically image the internal structural evolution (such as crack propagation, phase distribution) inside the electrode materials and valence and coordination environment distribution through combination with the EXAFS. For instance, in a Li-rich NMC cathode grain, the XCT reveals the gradient distribution of Mn valence and its evolution during the charging/discharging, providing a key basis for understanding the reaction kinetics.

    Synchrotron Radiation Infrared Spectroscopy: Attenuated total reflection Fourier transform infrared spectroscopy (ATR-FTIR), as an interface-sensitive technique, can be effectively used to characterize the composition and structure evolution inside the SEI between the electrode and electrolyte. However, as the main vibrational modes of Li salts are located in the low-energy region while conventional Globar gives only a weak output in the corresponding mid-infrared range, high bright synchrotron radiation infrared source is expected to play an important role in the study of SEI. For instance, there is a significant difference between the mid-infrared spectra of LiF thin film obtained from ATR-FTIR and scanning infrared near-field spectroscopy (which should be a surface sensitive technique), indicating that the distribution and coordination environment inside the film is nonuniform. As the gradient is closely related to the reaction/diffusion dynamics, a comprehensive characterization of the distribution of various components eventually bring us a deeper understanding of the formation and dissolution of the Li inorganics in the SEI film.

    Summary and prospects

    With the growing demand for high-energy-density, long-cycle-life, and low-cost batteries, the design and development of new electrodes/electrolytes become a focus of the energy storage field. However, the complex and variable material systems and the continuous evolution of the structure of active substances during the charge/discharge make their characterization an extremely challenge. As synchrotron radiation provides a high brightness, highly collimated, wide spectral range light source, high spatial/temporal/spectra resolution characterization methods can be developed and applied to the characterization of crystal structure, micro-structure, morphology, coordination environment, valence state of the electrodes/electrolytes as well as their distribution and evolution in the charge/discharge. In this review, we represent the latest progress on the synchrotron radiation based characterizations of electrodes/electrolytes of Li-ion batteries. This review describes the XRD, EXAFS, XCT and ATR-FTIR combined with various in-situ/ex-situ/operando environments. It is expected that the wide application of synchrotron radiation based characterization can prompt the development of key materials for next generation Li-ion batteries.

  • Jianxiong MIAO, Wei LI, Wenqi XU, Rongjie WANG, Jinxiang HONG
    Journal of the Chinese Ceramic Society. 2026, 54(8): 2730-2742.
    Introduction

    To accelerate the progress of pozzolanic reaction of the mineral admixtures, such as fly ash (FA) and metakaolin (MK), dispersed nano-sized hydrated calcium silicate-polycarboxylate superplasticizer (C-S-H-PCE) were employed to regulate their early-age pozzolanic reactivity in saturated Ca(OH)2 solution. The ion dissolution process of the mineral admixtures was investigated through conductivity determination, inductively coupled plasma optical emission spectroscopy (ICP), and pH value measurement. The pozzolanic reaction products of the mineral admixtures were studied by chemically bound water content analysis, Fourier transform infrared spectroscopy (FTIR), and Brunner-Emmett-Teller (BET) based on nitrogen adsorption. The enhancement effect of nano-sized C-S-H-PCE on the cement-mineral mortar was analyzed by compressive strength, and the regulatory mechanism underlying the pozzolanic reactivity was discussed.

    Methods

    As a kind of commercial product, nano-sized C-S-H-PCE was provided by Jiangsu Sobute New Materials Co., Ltd., China. The synthetic C-S-H was dispersed via the adsorption of the comb-like PCE on its surface, and then the final C-S-H-PCE with the particle sizes of 50-100 nm was obtained via ultrasonic treatment. The mass concentration of nano-sized C-S-H-PCE was 12%. The conductivity, inductively coupled plasma optical emission spectroscopy (ICP), pH value measurement, chemical bound water analysis, Fourier transform infrared spectroscopy (FTIR) and N2 adsorption were applied to characterize the samples in this investigation.

    Results and discussion

    As the dosage of nano-sized C-S-H-PCE increasing, the conductivity of MK and FA systems decreased, indicating that the concentration of free ions in the system gradually decreased, and the conductivity of MK system decreased more significantly in relative to the FA system with the addition of nano-sized C-S-H-PCE. The pH values of both MK and FA systems rapidly decrease with time, and the corresponding OH- consumption increases with the addition of nano-sized C-S-H-PCE after 24 h reaction. The results of conductivity and pH value indicated that nano-sized C-S-H-PCE promoted ion dissolution from mineral admixtures and thus enhancing the pozzolanic activity.

    As the dosage of nano C-S-H-PCE increases, the chemically bound water content corresponding to both MK and FA systems gradually increases, and the chemically bound water content corresponding to MK system was significantly higher than that of corresponding to FA system. The FTIR spectra indicated that the polymerization degree of silicon oxygen tetrahedra in mineral admixtures MK and FA in saturated Ca (OH)2 solution continuously increased with the addition of nano-sized C-S-H-PCE, and the corresponding Si—O bond stretching vibration peak number and integral area of MK system were higher. The results of nitrogen adsorption showed that the nitrogen adsorption capacity and specific surface area of MK and FA samples increase with the increase of nano-sized C-S-H-PCE content, promoting the progress of pozzolanic reaction.

    The mechanism of nano C-S-H-PCE regulating the pozzolanic reactivity of mineral admixtures was that nano-sized C-S-H-PCE reduced the free energy ∆G required for the nucleation barrier and nucleation of C-S-H gel, that is, the ions dissolved from mineral admixtures can nucleate and crystallize on the surface of nano-sized C-S-H-PCE at a lower saturation concentration, thus quickly forming hydration products. The formation of hydration products on the surface of nano-sized C-S-H-PCE reduced the ion concentration in the solution, leading to an increase in ion unsaturation and further promoting the ion dissolution from mineral admixtures, thereby accelerating the pozzolanic reactivity of mineral admixtures.

    Conclusions

    The results showed that the conductivity and pH values of the MK and FA systems both could decrease as the amount of nano-sized C-S-H-PCE increased, accompanying with an accelerated breakage of Si—O and Al—O bonds. After 24 h reaction, the chemically bound water content gradually increased, while the polymerization degree of silicate tetrahedrons continuously increased. In addition, the nitrogen adsorption capacity and specific surface area of the samples gradually expanded. The aforementioned results indicated that nano-sized C-S-H-PCE accelerated the ion dissolution from mineral admixtures and the formation of pozzolanic reaction products. Nano-sized C-S-H-PCE reduced the nucleation energy barrier of C-S-H gel, facilitating the nucleation and crystallization of ions dissolved from mineral admixtures on the surface of nano-sized C-S-H-PCE, thereby accelerating the formation of hydration products. This process could promote the dissolution of ions from mineral admixtures, ultimately enhancing their pozzolanic reactivity.

  • Shijia GU, Xiang CAO, Jinyang SUN, Junzhuo WANG, Xiaofang LU, Jianlin LI, Lianjun WANG, Wan JIANG
    Journal of the Chinese Ceramic Society. 2026, 54(7): 2237-2248.

    Conventional carbon materials such as graphite and hexagonal boron nitride, as well as other difficult-to-sinter carbon-based materials, suffer from some challenges such as lengthy preparation processes and high energy consumption. The existing strategy of assembling and structurally regulating functional building blocks across scales leads to significant improvements in the mechanical and thermal properties of these materials.

    In the preparation of high-performance hexagonal boron nitride ceramics, using onion boron nitride (oBN) as functional building blocks, cubic boron nitride (cBN) is introduced and transformed into oBN during the sintering process. The volume expansion associated with this phase transformation promotes densification, resulting in high-strength hexagonal boron nitride (HSHBN) with improved mechanical properties. Also, BN plastic ceramics are fabricated by a twisted architecture approach with nano-oBN as a raw material. The ceramics composed of twisted nanosheets are formed via spark plasma sintering (SPS), achieving a fracture strain of up to 14% and a compressive strength of 626 MPa, and demonstrating the superior plastic deformation capacity and impact resistance.

    In the preparation of graphite materials, high-strength graphite is fabricated through a uniformly dispersed architecture via mixing nano-diamond (ND) with natural graphite. After sintering, ND is converted into onion carbon (OC), forming a "nano-scar" structure that significantly enhances mechanical properties, with flexural strength of > 90 MPa. In a one-dimensional functional building block architecture, ND is introduced into polyacrylonitrile fibers via electrospinning, forming a one-dimensional nanofiber-reinforced structure that further increases flexural strength to 145 MPa. The strengthening mechanisms include crack deflection and bridging effects. Furthermore, a mortise-and-tenon structure architecture is employed to fabricate carbon-carbon composites via introducing ND into carbon fiber cloth, which transforms into an OC "mortise-and-tenon" structure after sintering. This significantly improves interlaminar bonding, achieving a flexural strength of 1206.5 MPa.

    Summary and prospects

    The strategy of "functional building block architecture" has a promising potential in the preparation of high-performance carbon-like materials (such as graphite, boron nitride, and their composites). High-performance carbon-like materials are successfully fabricated via architecting various functional building blocks (such as onion carbon and onion boron nitride), achieving substantial improvements in the performance. This strategy provides an effective pathway for the development of next-generation high-performance carbon-like materials. The functional building block architecture strategy offers a novel paradigm for tailoring the properties of carbon-like materials, exhibiting broad prospects for development. Future research should involve: 1) the synergistic architecture of multiple types of functional building blocks to achieve multifunctional integrated material design; 2) combining computational simulations with artificial intelligence for high-throughput screening and optimization of functional building block combinations and architecture methods; 3) extending the application of this strategy to more extreme service conditions, such as high temperature, high pressure, and irradiation environments; and 4) advancing the controllable preparation and large-scale application of architected materials to promote the engineering application of carbon-like materials in high-tech fields such as aerospace, electronic devices, and nuclear energy.

  • Yuting CONG, Lin GU, Ziyang WU, Hui WANG, Jianping YANG
    Journal of the Chinese Ceramic Society. 2026, 54(7): 2260-2271.

    Electrocatalytic nitrate reduction (NO3RR) emerges as a promising strategy for simultaneously addressing nitrogen pollution and enabling renewable energy conversion, thereby underpinning the emerging concept of an electrochemical nitrogen cycle. As a fundamental biogeochemical process, the nitrogen cycle is profoundly perturbed by anthropogenic activities, particularly excessive fertilizer application and fossil fuel combustion, resulting in the widespread accumulation of nitrate species in aquatic and terrestrial environments. This imbalance poses severe ecological and human health risks, rendering nitrate remediation on urgent global priority. Conventional nitrate removal technologies, including biological denitrification and physicochemical treatments, are extensively developed, but remain constrained by high energy consumption, stringent operating conditions, and the potential for secondary pollution. In contrast, NO3RR employs electrons as clean reducing agents and water as a proton source to drive nitrate conversion under mild conditions, enabling seamless integration with a renewable electricity. Beyond pollutant removal, this process also facilitates the synthesis of value-added chemicals, such as ammonia, thereby offering a sustainable route for energy storage and chemical production. Reflecting its strategic significance, the electrochemical nitrogen cycle is identified as a key emerging direction in modern chemistry.

    Despite rapid progress, the NO3RR field remains fragmented and lacks a unifying framework. This challenge primarily stems from the intrinsic complexity of NO3RR as a multistep proton-coupled electron transfer process involving numerous nitrogen-containing intermediates, leading to convoluted reaction pathways and ambiguous rate-determining steps. In addition, competing reactions such as hydrogen evolution also complicate the evaluation of catalytic selectivity. The existing studies are organized according to material categories, where catalytic performance typically originates from multi-site synergistic effects. Although such systems can deliver a high activity, they obscure the identification of true active centers and impede the establishment of clear relationships among structure, adsorption behavior, and catalytic performance, thereby limiting mechanistic insight and cross-study comparability. This lack of structural clarity also hinders the development of generalizable descriptors capable of linking electronic structure to reaction energetics. To overcome these limitations, increasing attention is directed toward atomically ordered catalysts as an emerging research paradigm. These systems allow for the construction of structurally well-defined and identifiable active centers via enabling precise control over atomic species, spatial distribution, and coordination environments. Such an atomic-level determinacy facilitates direct correlations among electronic structure, adsorption energetics, and reaction pathways, providing a foundation for descriptor-based understanding of catalytic behavior. In this context, representative systems, including single-atom alloys, intermetallic compounds, demonstrate an enhanced catalytic performance and an improved mechanistic clarity relative to conventional materials. Moreover, these model systems offer opportunities to examine the validity and limitations of scaling relationships and to explore strategies for breaking conventional activity and selectivity constraints.

    This review proposes a unified classification framework for atomically ordered NO3RR catalysts based on three key dimensions, i.e., active site scale, local bonding and coordination environment, and atomic arrangement order. This multidimensional perspective enables a systematic comparison across diverse catalyst systems and supports the extraction of fundamental design principles. Furthermore, recent progress on rational catalyst design, descriptor development, and device-level integration is summarized, with an emphasis on bridging the gap between fundamental understanding and practical implementation. Collectively, this framework aims to provide a basis for the development of more predictive and transferable strategies in NO3RR catalyst design.

    Summary and prospects

    In summary, atomically ordered catalysts represent a transformative platform for advancing NO3RR from empirically driven material exploration toward mechanism oriented and structure defined catalyst design. This approach enables more rigorous elucidation of relationships between structure and catalytic performance via establishing well defined and identifiable active centers, thereby enhancing the reproducibility, comparability, and transferability of catalytic insights. More importantly, such systems provide an opportunity to bridge fundamental descriptors, adsorption energetics, and reaction pathways, offering a unified basis for rational catalyst design. Despite these advances, several critical challenges remain. In particular, the dynamic evolution of active sites under realistic electrochemical conditions, including surface reconstruction and adsorbate induced structural changes, remains insufficiently understood. In addition, the intrinsic complexity of multi-intermediate reaction networks poses significant challenges for identifying reliable descriptors and key elementary steps. The persistent gap between model catalysts and practical systems, especially in terms of long-term stability, mass transport, and operating current density, further limits the translation of fundamental insights into real world applications. Addressing these challenges will require the integration of precise atomic level design with advanced operando characterization techniques and data driven methodologies, enabling the capture of dynamic catalytic processes and the accelerated discovery of excellent materials. The convergence of atomic scale structural engineering, mechanistic understanding, and system level optimization is expected to play a pivotal role in enabling efficient, selective, and scalable NO3RR technologies, ultimately contributing to the realization of a sustainable electrochemical nitrogen cycle.

  • Xiaoyi XU, Yuemei WU, Ning HUANG
    Journal of the Chinese Ceramic Society. 2026, 54(7): 2325-2337.

    Metal-organic frameworks (MOFs) are crystalline porous materials constructed from metal ions or metal clusters and organic linkers through coordination bonds. MOFs become one of the most actively studied functional porous materials due to their long-range structural order, high porosity, exceptionally large specific surface areas, and tunable pore environments. Researchers can design framework topologies in an atomic level and regulate channel dimensions, pore shapes, and surface chemistry in a nanoscale via selecting metal nodes with different coordination geometries and organic linkers with tailored sizes, conformations, and functional groups. These characteristics endow MOFs with a broad application potential in gas storage, molecular separation, heterogeneous catalysis, chemical sensing, optoelectronics, and emerging micro/nano devices. In particular, continuous progress on component design and post-synthetic modification make it possible to modulate the electrical, optical, and interfacial properties of MOFs systems, thereby creating opportunities for their integration into microelectronic, photonic, and sensing platforms.

    Despite these advantages, the practical use of MOFs in integrated devices remains strongly limited by their common physical forms. Most of MOFs are still prepared and utilized as polycrystalline powders, bulk crystals, or randomly deposited particles, which are difficult to position precisely on substrates or to incorporate into device architectures with controlled dimensions. As modern microelectronics, integrated photonics, and high-density sensor technologies continue to evolve toward miniaturization, multifunctionality, and on-chip integration, it is important to convert the intrinsic physicochemical properties of MOFs into device-relevant thin films and micro-/nano-structures. In this context, patterning technology plays a central role. It provides an essential bridge between the unique properties of MOFs and the fabrication requirements of practical devices via enabling high-quality MOF films or well-defined micro/nanopatterns to be formed on silicon wafers, glass, metals, and flexible polymer substrates. The development of reliable and precise patterning strategies is thus a key prerequisite for the implementation of MOFs in integrated circuits, sensor arrays, optical components, and other miniaturized functional systems.

    However, MOFs also present some distinctive challenges for micro-/nano-fabrication. Their frameworks are mainly stabilized by coordination bonds, which are generally weaker than the covalent or ionic bonds in conventional inorganic semiconductors. As a result, many MOFs possess a limited mechanical robustness and are sensitive to heat, moisture, irradiation, reactive chemicals, and aggressive processing environments. Furthermore, their interconnected nanoporous channels can be easily blocked or damaged during conventional lithographic and etching procedures. Standard microfabrication methods such as plasma etching, wet chemical corrosion, and resist-assisted processing often involve high-energy species or chemical agents that may degrade framework integrity, alter surface functionality, or collapse pore structures. In addition, the compatibility of many MOFs with established semiconductor processing conditions is also insufficient, especially with respect to thermal stability, solvent tolerance, and interface adhesion. These factors motivate the development of MOF-specific patterning methods that can deliver a high spatial precision, while preserving crystallinity, porosity, and functionality.

    According to whether the intrinsic structure of the MOF is directly transformed during processing, the existing MOF patterning technologies can be broadly divided into indirect and direct strategies. Indirect patterning does not primarily rely on structural modification of preformed MOFs. Instead, it controls where MOFs nucleate, grow, or deposit through external spatial confinement, surface chemical guidance, or material transfer. Representative approaches include template-assisted growth, inkjet printing, microcontact printing, selective growth on chemically modified substrates, and other spatially guided assembly methods. These routes are attractive because they are relatively simple, often mild, and generally effective for preserving the original porous framework. They play an important role in the early development of patterned MOF films and arrays, especially on nontraditional substrates and in proof-of-concept sensing devices. Nevertheless, their pattern fidelity is often restricted by template dimensions, droplet spreading, solvent evaporation, or interfacial diffusion. As a consequence, it remains difficult for many indirect methods to achieve high-resolution submicron-sized features, excellent film uniformity over large areas, and precise three-dimensional integration. Direct patterning strategies emerge as a major focus of recent research. Unlike indirect routes, they directly process pre-deposited MOF films or their precursor-derived layers through localized irradiation or other targeted energy inputs. Ultraviolet light, electron beams, X-rays, and lasers are the most widely explored tools. Their underlying mechanisms can be generally categorized into two types. The first involves irradiation-induced chemical changes, such as ligand crosslinking, framework decomposition, bond cleavage, or surface functionalization, which create solubility or wettability contrast between exposed and unexposed regions and thus enable selective development. The second involves direct material removal or transformation through physical ablation, decomposition, densification, or phase change. Compared with conventional resist-based lithography, direct patterning often reduces the need for sacrificial organic photoresists and can minimize residue-induced pore blockage. The carefully-designed direct methods can achieve a higher resolution, while retaining a large fraction of the crystallinity, pore accessibility, and chemical functionality of MOFs. Recent studies demonstrate that X-ray and electron-beam lithography can produce features well below 50 nm, ultraviolet-based chemistry can offer an effective balance between resolution and scalable processing, and laser-induced methods can enable localized consolidation, shaping, and even three-dimensional structuring.

    From a broader perspective, the evolution of MOF patterning reflects a transition from externally guided deposition toward irradiation-driven in-situ material transformation. This transition is essential for addressing several key demands simultaneously, including precise positioning, high-resolution micro-/nano-structuring, heterogeneous integration, and compatibility with existing device fabrication workflows. Also, patterning requirements for MOFs can be understood as progressive levels of spatial control, i.e., one-dimensional control over film thickness, two-dimensional control over in-plane location and geometry, and three-dimensional control over complex architectures and multilayer arrangements. Expanding from simple film formation to sophisticated three-dimensional pattern construction will be crucial for realizing advanced device concepts in optics, sensing, electronics, and biomedicine.

    Summary and Prospects

    Although substantial progress is achieved, several important challenges still limit a broader implementation of patterned MOFs. First, the existing methods are material-specific and depend on MOFs containing radiation-sensitive ligands or specially designed functional groups, which restricts universality across the large MOF family. Second, the mechanisms of structural evolution under irradiation or localized processing remain insufficiently understood, particularly regarding changes in crystallinity, pore structure, surface chemistry, and transport properties. Third, an inherent trade-off still exists between ultimate resolution and scalable, high-throughput manufacturing. Techniques with nano-sized precision are often slow and costly, whereas more scalable approaches usually sacrifice pattern fidelity. Future research should therefore focus on designing process-compatible and radiation-responsive MOFs, developing stable colloidal and thin-film platforms, clarifying structure-property relationships during patterning, and combining top-down lithography with bottom-up selective growth. Progress along these directions is expected to accelerate the transformation of MOFs from high-performance porous materials into programmable micro-/nano-building blocks for next-generation integrated devices.

  • Shuai LI, Shengyi HUANG, Guofeng YANG, Yongbin HE, Shaojun CHEN, Shunhua XIAO
    Journal of the Chinese Ceramic Society. 2026, 54(7): 2458-2469.
    Introduction

    Sodium-ion batteries (SIBs) have attracted much attention as a promising alternative to lithium-ion batteries due to the abundance and low cost of sodium resources. Among various cathode materials, layered oxide NaNi1/3Fe1/3Mn1/3O2 (NFM) offers some advantages such as environmental friendliness, low toxicity, and high theoretical capacity. However, its practical application is severely hindered by structural instability, poor cycling stability, and inferior rate capability, which originate mainly from undesirable

    electrode-electrolyte interfacial side reactions, irreversible phase transitions during Na+ insertion/extraction, and sluggish Na+diffusion kinetics. Surface coating is considered as an effective strategy to address these issues. In particular, Al2O3 coatings can suppress parasitic reactions and stabilize the layered structure. Nevertheless, conventional coating methods often involve complex, multi-step processes such as atomic layer deposition (ALD) or post-annealing, which are costly and less scalable. In this work, we developed a facile one-step wet-chemical route combined with solid-state calcination to obtain an Al2O3 coating on NFM. The aim was to simultaneously enhance the cycling stability and rate capability via forming a protective layer, while enabling partial Al3+doping into the near-surface lattice. In addition, the underlying mechanism was also investigated.

    Methods

    The pristine NFM material was synthesized via mixing Ni1/3Fe1/3Mn1/3(OH)2 precursor with Na2CO3 (molar ratio 1.000∶0.525), followed by pre-sintering at 500 ℃ for 5 h, and then calcined in O2 atmosphere at 850 ℃ for 15 h. For Al2O3 coating, different molar fractions (0.5%, 1.0%, and 2.0%) of Al(NO3)3·9H2O were dissolved in ethanol, and the precursor was added. The mixture was stirred, ultrasonicated, and then dried at 70 ℃ and then at 120 ℃. The obtained Al-precoated precursor was calcined under the same conditions as the pristine NFM, obtaining the samples denoted as NFM-0.5A, NFM-1A, and NFM-2A, respectively.

    CR2032 coin-type half-cells were assembled in an argon-filled glove box (Mikrouna Super 1220/750/900, China) using sodium metal as a counter electrode, glass fiber as a separator, and 1.0 mol/L NaClO4 in ethylene carbonate (EC)/propylene carbonate (PC) (1∶1 by volume) with 5% (in mass fraction) fluoroethylene carbonate (FEC) as an electrolyte. The working electrode consisted of 80% (in mass fraction) active material, 10% (in mass fraction) carbon black, and 10% (in mass fraction) polyvinylidene fluoride (PVDF) in N-methyl-2-pyrrolidone (NMP, ca. 1.0-1.5 mL).

    The crystal structure was characterized by X-ray diffraction (XRD) with Rietveld refinement. The surface morphology and element distribution were determined by scanning electron microscopy (SEM) with energy-dispersive X-ray spectroscopy (EDS) and transmission electron microscopy (TEM). The surface chemical states were analyzed by X-ray photoelectron spectroscopy (XPS). The electrochemical performance (i.e., the cycling stability at various rates (i.e., 1, 2, and 5 C) and the rate capability from 0.1 C to 10.0 C) were evaluated by a battery test system. The electrochemical impedance spectroscopy (EIS) was performed at 0.01-100.00 kHz with an amplitude of 5 mV. The Na+ diffusion coefficient was determined by galvanostatic intermittent titration technique (GITT).

    Results and discussion

    The XRD patterns of pristine NFM and NFM-1A show no impurity peaks, both exhibiting an O3-type α-NaFeO2 layered structure with a space group . The peaks (003) and (104) of NFM-1A shift slightly, and the Rietveld refinement reveals increased lattice parameters a, c, and cell volume (from 2.980 Å, 15.960 Å, and 122.755 Å3 for NFM to 2.983 Å, 15.988 Å, and 123.160 Å3 for NFM-1A), indicating partial Al3+ doping into the near-surface lattice, which expands the interlayer spacing and facilitates Na+ transport.

    The SEM images show that NFM-1A and NFM-2A have a uniform coating layer. The TEM images and EDS spectra indicate a distinct Al2O3 coating layer with a thickness of approximately 15 nm on the NFM surface, and a small amount of Al3+ diffuses into the shallow lattice, forming strong Al-O bonds. The XPS analysis further shows the presence of Al2O3 on the surface, as evidenced by the Al 2p peak at 73.08 eV. The binding energies of Ni 2p, Fe 2p, and Mn 2p in NFM-1A shift slightly to lower values, compared with pristine NFM, which is attributed to a charge compensation from Al3+ incorporation, thus stabilizing the structure.

    The results of electrochemical tests demonstrate that the NFM-1A electrode exhibits the optimum overall performance. The initial discharge capacities at 0.1 C are 140.53, 143.34, 145.99 mA·h·g-1, and 140.48 mA·h·g-1 for NFM, NFM-0.5A, NFM-1A, and NFM-2A, respectively, with the corresponding Coulombic efficiencies of 88.67%, 86.06%, 90.78%, and 87.62%. After 150 cycles at 1 C, the discharge capacities are 91.83, 104.46, 113.38 mA·h·g-1, and 99.80 mA·h·g-1, with the capacity retentions of 68.62%, 77.14%, 80.77%, and 77.16%, respectively. At a higher rate of 2 C, NFM-1A retains 82.77% of its initial capacity after 150 cycles (112.42 mA·h·g-1), and at 5 C, it retains 73.31% after 300 cycles (92.20 mA·h·g-1). The results of rate capability test show that NFM-1A delivers a discharge capacity of 98.0 mA·h·g-1 at 10 C, far exceeding that of pristine NFM (56.26 mA·h·g-1). When the rate is 0.1 C, NFM-1A recovers 92.1% of its initial capacity (137.16 mA·h·g-1), demonstrating the excellent structural reversibility.

    The GITT measurements reveal that the average Na+ diffusion coefficient of NFM-1A (1.20×10-10 cm2/s) is approximately twice greater than that of pristine NFM (5.89×10-11 cm2/s), confirming that the Al2O3 coating with partial Al3+ doping broadens the Na+transport channels. The EIS analysis shows that after 150 cycles, the charge transfer resistance (Rct) of NFM-1A (347.40 Ω) is significantly lower than that of pristine NFM (544.48 Ω), and the conductive interface resistance (Rf) is also reduced (262.80 Ω vs. 344.39 Ω). The post-cycling XRD patterns and SEM images indicate that NFM-1A maintains better crystallinity and intact spherical particle morphology without cracks, whereas pristine NFM exhibits severe particle fragmentation. These results confirm that the Al2O3 coating effectively suppresses interfacial side reactions, stabilizes the layered structure, and preserves the integrity of secondary particles during prolonged cycling.

    Conclusions

    An Al2O3-coated NFM cathode material was prepared by a one-step wet-chemical method and subsequent solid-state calcination. The optimal coating amount was 1% (in mole fraction) (NFM-1A). The Al2O3 coating acted as a physical barrier to suppress electrode-electrolyte interfacial side reactions and, simultaneously, partial Al3+ doping into the near-surface lattice formed strong Al-O bonds, expanded the interlayer spacing, and enhanced Na+ diffusion kinetics. Consequently, NFM-1A exhibited significantly improved cycling stability (i.e., retention after 150 cycles of 80.77% at 1 C, 82.77% at 2 C, and 73.31% at 5 C) and outstanding rate capability (i.e., 98.0 mA·h·g-1 at 10 C with capacity recovery of 92.1%). This work could provide a simple and scalable strategy for developing high-performance layered oxide cathodes for sodium-ion batteries.

  • Shengdong ZHANG, Yunfeng WANG, Wenjie ZHANG, Zhongbao HUA, Qiang SONG, Xian XIE, Xiong TONG
    Journal of the Chinese Ceramic Society. 2026, 54(7): 2534-2544.

    The rapid proliferation of new energy vehicles (NEVs) leads to an unprecedented surge in the demand for lithium-ion batteries (LIBs). Among various LIBs, lithium iron phosphate (LFP) batteries have a significant market due to their inherent advantages, including superior thermal and chemical stability, low manufacturing cost, long cycle life (i.e., 2000-6000 cycles), and environmental friendliness. However, the service life of LFP batteries in NEVs is normally 6-10 years. These batteries are retired after decaying their capacity to below 80% of the initial value. The massive and growing volume of spent LFP batteries presents both a critical environmental challenge and a waste of valuable metal resources. Improper disposal can lead to the release of toxic substances from the electrolyte and heavy metals. Conversely, the spent cathodes contain abundant lithium (Li) and iron (Fe) that hold a significant economic value for recovery. Therefore, developing green, efficient, and economically viable recycling technologies is crucial for closing the material loop, ensuring resource security, and mitigating environmental hazards. This review represents the existing research status of two primary routes for managing spent LFP cathode materials, i.e., direct regeneration and hydrometallurgical/pyrometallurgical recycling. The underlying mechanisms, advantages, limitations, and key technological bottlenecks of each method are critically analyzed. Furthermore, future perspectives for the sustainable and efficient utilization of spent LFP materials are proposed to guide both academic research and industrial application.

    This review systematically analyzes and compares the principal technologies for processing spent LFP cathode materials based on their structural integrity. For LFP materials that the olivine crystal structure remains largely intact despite Li+ loss, some direct regeneration methods are applicable. These motheds include (1) solid-state sintering, which involves supplementing missing Li, Fe, or P sources and calcining at high temperatures (i.e., typically 600-800 ℃) under an inert atmosphere to restore stoichiometry and repair defects; (2) hydrothermal synthesis, which uses aqueous lithium salts (e.g., LiOH, Li2SO4) and reducing agents (e.g., organic acids) at lower temperatures (i.e., 80-220 ℃) to re-lithiate the material and reduce Fe3+ back to Fe2+; and (3) electrochemical re-lithiation, where an external electric field drives Li+ insertion into the degraded cathode, potentially without dismantling the battery cell. For severely degraded LFP with an irreversibly damaged structure, full recycling methods are employed to extract valuable metals. These are primarily based on hydrometallurgy, i.e., acid leaching (using inorganic acids like H2SO4, H3PO4 or organic acids like oxalic, citric, formic acid), alkaline leaching (using NaOH for selective Li extraction), and bioleaching (using microbial metabolites). Pyrometallurgical processes that are often assisted by some additives like Na2CO3 or NaOH are also reviewed for their ability to convert LFP into separable metal compounds at high temperatures.

    Direct regeneration is advantageous due to its short process flow, low cost, and high resource efficiency, making it a preferred industrial approach when applicable. Solid-state sintering offers high throughput and excellent recovery of electrochemical performance (discharge specific capacity up to ~147 mA·h·g-1), but suffers from high energy consumption and potential impurity introduction. Hydrothermal synthesis operates under milder conditions (as low as 80 ℃), yielding repaired LFP with performance comparable to virgin material (>145 mA·h·g-1), though it requires a strict control of pH value and a specialized autoclave equipment. Electrochemical methods avoid disassembly but face some challenges in scaling up due to the low repair efficiency. For full recycling, acid leaching achieves the maximum metal extraction rates (i.e., Li > 98%), but generates large volumes of acidic waste and introduces impurities. Organic acids offer a greener alternative but are costly and often less effective for Fe/P recovery. Selective Li leaching with oxalic acid or formic acid shows a promising potential via leaving Fe as a solid residue. Alkaline leaching is highly selective, but requires harsh conditions. Bioleaching is environmentally friendly, but suffers from slow kinetics and low efficiency. Pyrometallurgy is robust and feedstock-flexible, effectively converting LFP into soluble Li salts and magnetic Fe compounds, with Li recovery of exceeding 99% with Na2CO3 as an additive. However, it is energy-intensive and can emit toxic gases like HF and P2O5 from fluorinated binders and electrolytes, necessitating costly gas treatment. A key bottleneck across all the methods is a pretreatment step (i.e., discharging, disassembly, separation of cathode material from Al foil), which is often labor-intensive and inconsistent. Furthermore, the presence of impurities like Al, Cu, and residual carbon significantly affects the purity and performance of regenerated or recovered products. Most novel technologies remain in a lab-scale, with some challenges in industrial scalability, economic viability, and secondary waste management.

    Summary and Perspects

    The recycling and regeneration of spent LFP cathodes are essential for environmental protection and resource sustainability. Direct regeneration is the most economically and environmentally favorable route for cathodes with intact crystal structures. Among these methods, hydrothermal synthesis presents a promising balance between energy consumption and product quality. For severely degraded materials, full recycling via acid leaching is currently the most mature process, but it must be optimized to reduce waste and improve selectivity. Pyrometallurgy offers a robust alternative, but requires better gas cleaning and energy integration. Future research and industrial efforts should focus on, (1) developing intelligent, automated disassembly systems (e.g., robotic sorting and dismantling based on AI and 3D vision) to improve the purity and consistency of recovered black mass; (2) advancing novel, selective, and reusable leaching agents (e.g., deep eutectic solvents, functionalized ionic liquids) and integrating them with efficient electrochemical or membrane-based recovery systems; (3) enhancing the performance of regenerated materials through targeted doping (e.g., with Mn, N, B) and advanced coating technologies; (4) implementing holistic recovery processes that valorize all battery components, including the anode (graphite), electrolyte, and separator; and (5) designing future LFP batteries with greater structural modularity, standardized formats, and materials optimized for end-of-life repairability and recyclability. Addressing these challenges will pave an effective way for a truly circular and sustainable lithium-ion battery economy.

  • Jiayuan YE, Yanze WU, Lixue CAO, Xuehong REN, Dong DONG, Shaoliang CHEN, Wensheng ZHANG
    Journal of the Chinese Ceramic Society. 2026, 54(8): 2819-2830.
    Introduction

    Sulphosilicate clinker is considered as a low-carbon cementitious material due to its high sulfur/silicon contents, low sintering temperature and low carbon emissions. Despite its promising performance and environmental advantages, the feasibility and mechanism of incorporating supplementary cementitious materials such as slag powder into sulphosilicate cement remain unclear. This study was to investigate the effects of slag powder and quicklime into sulphosilicate cement on its hydration behavior and mechanical performance.

    Methods

    The sulphosilicate clinker primarily comprised Belite (C2S), Yeelimite (C4A3$) and Ternesite (C5S2$), with minor amounts of calcium sulfate and ferrite phases. Four types of cement were prepared, i.e., the reference (i.e., sample A-1), 30% slag powder (i.e., sample A-2), 30% slag powder with 1.5% quicklime (i.e., sample A-3) and 30% slag powder with 3% quicklime (i.e., sample A-4). The cement paste was analyzed for pH value, setting time, strength and hydration production at different ages of 3, 7 d and 28 d. The hydration products, microstructure evolution and thermodynamic behavior were determined by X-ray diffraction (XRD), thermogravimetric and differential thermal analysis (TG-DTG), scanning electron microscopy (SEM) and isothermal calorimetry, respectively.

    Result and discussion

    The results indicate that the addition of 30% slag powder (sample A-2) extends the initial setting time by 12 min and improves workability (9.5% increase in flow), but significantly reduces early compressive strength due to the dilution effect thus diminishing active mineral content and delaying hydration product formation. The sample A-2 exhibits a 40% and 38% reduction in compressive strength at 3 d and 28 d, respectively, compared to the reference. The incorporation of quicklime significantly changes pH value in early hydration stages and promotes a pozzolanic reactivity of the slag. Compared to the sample A-2, the sample A-3 achieves a 35% increase in 28 d compressive strength (i.e., 46.3 MPa) meets the 42.5-grade requirement. However, the sample A-4 exhibits less compact microstructure and diminishes strength development, compared to the sample A-3, indicating that excessive quicklime can hinder mineral reactivity and hydration kinetics.

    The analysis of isothermal calorimetry shows distinct hydration profiles among the cement systems. The samples A-1 and A-2 display two distinct peaks (initial wetting and C4A3$ hydration), while the samples A-3 and A-4 show only one sharp early peak due to the exothermic quicklime hydration, with later stages subdued due to an inhibited mineral reactivity. The XRD patterns reveal that the ettringite content in the sample A-3 increases from 32% at 3 d to 51% at 28 d, which is substantially higher than that of the sample A-2 (i.e., from 26% to 42%). In contrast, the sample A-4 plateaues 33% ettringite at 28 d. The TG-DTG analysis and bound water quantification reinforce these findings, showing that the sample A-3 has the maximum cumulative increase in hydration products over time among the blended systems. The SEM images confirm that the early formation of ettringite is suppressed, and the resulting ettringite transforms from dense columnar crystals in the sample A-1 to finer needle-like structures in the sample A-2, indicating a weaker skeletal framework and less compact microstructure. The sample A-3 develops a denser network of interlocked hydration products, while the sample A-4 shows persistent voids and unreacted particles, illustrating a delicate balance required for optimal alkaline activation.

    Conclusions

    This study demonstrated that the combination of slag powder and quicklime content could synergistically improve the mechanical performance and sustainability of sulphosilicate cement. At a 30% replacement level, slag powder significantly extended the initial setting time. However, the dilution effect led to a reduction in active mineral content, causing the amount of ettringite at 3 d and 28 d to decrease by 23% and 17%, respectively. This corresponded to a decline in compressive strength by 40% at 3 d and 38% at 28 d. The microstructural analysis revealed that the addition of slag powder could cause the morphology of ettringite to transform from columnar to needle-like/rod-like (with an aspect ratio > 10), and a higher residue of unhydrated slag particles led to a more porous microstructure. An appropriate amount of quicklime enhanced the alkalinity and properties of sulphosilicate cement. At a dosage of 1.5%, quicklime promoted slag hydration and increased the strength of the samples. The ettringite content in these samples was increased by 6% at 3 d and 10% at 28 d, while the chemically bound water content was increased by 6.1% and 4.5%, respectively. Consequently, the 28-d compressive strength was increased by 35%. In addition, distinct etching marks appeared on the slag surfaces along with the formation of a small amount of needle-like ettringite in 7 d samples with 1.5% quicklime, enhancing the density of the composite system. Conversely, a 3% quicklime dosage significantly inhibited the hydration of C4A3$ and C5S2$. The resulting excessive Ca(OH)2 delayed the second hydration heat release peak to 40 h and reduced the total cumulative heat to 116.76 J/g.

    The combined use of slag powder and quicklime profoundly could affect sulphosilicate cement performance. Incorporating 1.5% quicklime, 30% slag powder and an appropriate amount of anhydrite into the sulphosilicate clinker could allow for the preparation of cement that meeted the 42.5 strength grade. However, when slag was used alone, its activity was difficult to be activated due to the insufficient alkalinity of the cement liquid phase. Thus, it was not recommended as a standalone mineral admixture for this type of cement. Quicklime could significantly improve alkalinity, the performance of the cement was highly sensitive to its dosage. The optimal quicklime content could be determined based on the specific mineral composition of the clinker or the final cement blend.