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Research Progress on Synthesis of One-Dimensional SiC Powders
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Xiaochuan CHONG, Jiaqi QIAO, Guoqing XIAO, Donghai DING
Journal of the Chinese Ceramic Society | 2026, 54(6) : 2157 - 2170
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Journal of the Chinese Ceramic Society | 2026, 54(6): 2157-2170
• Review •
Research Progress on Synthesis of One-Dimensional SiC Powders
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Xiaochuan CHONG, Jiaqi QIAO, Guoqing XIAO, Donghai DING
Affiliations
  • College of Materials Science and Engineering, Xi'an University of Architecture and Technology, Xi'an 710055, China
  • CHONG Xiaochuan (1994-), male, Ph.D., Lecturer. E-mail:

About Author:

CHONG Xiaochuan (1994-), male, Ph.D., Lecturer. E-mail:

Published: 2026-05-13 doi: 10.14062/j.issn.0454-5648.20250594
Outline
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One-dimensional ceramic phases can effectively fulfill the objective of strengthening and toughening ceramic materials via strengthening mechanisms including "pull-out", "crack bridging", and "crack deflection". These mechanisms enhance material performance via forming a bridge zone at the crack tip, which generates closing stresses, alters the crack propagation path, and dissipates energy through work done against interfacial mechanical resistance during fiber pullout. This significantly improves the mechanical properties and service stability of ceramics, thereby enabling their broader application in high-end fields such as aerospace, electronics, information technology, and energy systems. Silicon carbide (SiC) demonstrates an irreplaceable value in ceramic matrix composites, refractory components, and toughened functional coatings due to its exceptional combination of high hardness, thermal conductivity, chemical stability, and electrical conductivity. In particular, one-dimensional SiC with a high aspect ratio can effectively distribute stress, establish continuous load transfer pathways, and synergistically interact with multiple strengthening and toughening mechanisms, thus meeting the stringent mechanical and functional demands under extreme operating conditions. However, the large-scale application of one-dimensional SiC still faces several technical challenges, i.e., synthesis methods often require high-temperature sintering or vapor deposition processes, along with complex template-assisted fabrication techniques, resulting in high production costs. Moreover, the high specific surface area of one-dimensional SiC leads to severe agglomeration, which compromises dispersion uniformity and markedly reduces the efficiency of reinforcement and toughening. Meanwhile, the existing synthesis processes are prone to yielding products with limited morphological diversity and insufficient purity, thereby failing to meet the stringent material performance requirements of high-end applications. Consequently, developing one-dimensional SiC preparation technologies that integrate high purity, excellent dispersibility, and high aspect ratio becomes a critical strategy for overcoming the existing application barriers. The morphological features and functional properties of one-dimensional SiC are fundamentally governed via the growth mechanisms and the precision of process control during synthesis. A thorough understanding of these growth mechanisms can provide an essential theoretical guidance for achieving precise morphological regulation. It is thus possible to establish a systematic correlation among "process parameters, microstructural morphology, and macroscopic properties" via elucidating the thermodynamic principles across various synthesis systems and identifying the effects of key parameters on SiC crystal growth. Optimizing the synthesis process can thus enhance the purity of one-dimensional SiC and effectively address common challenges such as morphological uniformity and particle agglomeration. Based on this framework, this review systematically represents recent advances on SiC synthesis, with a particular emphasis on major preparation methods including carbothermal reduction, electrospinning, self-propagating high-temperature synthesis, and molten salt synthesis. The review analyzes their respective growth conditions, thermal mechanisms, process characteristics, and dynamic growth mechanisms. Furthermore, the review clarifies the advantages and limitations of each technological pathway and outlines future research direction via comparing the resulting product morphologies and key performance indicators such as purity across these methods.

Summary and prospects

This review systematically compares the advantages and disadvantages of various synthetic methods. The existing challenges such as complex synthesis processes, high production costs, significant impurity content in products, non-uniform morphology, and a tendency toward particle agglomeration remain prominent. Exploring low-cost silicon and organic carbon sources with effective impurity removal capabilities and tunable morphological properties thus represents a key direction for future research and development. Furthermore, the construction of core-shell and other structures can solve a problem of agglomeration. Consequently, advancing composite phase preparation technologies and designing sophisticated nanostructures, including core-shell configurations, are anticipated to be critical future developments. Elucidating the influence of key parameters (i.e., gas-phase partial pressure ratios) on the growth behavior of one-dimensional SiC materials, and establishing a process-morphology correlation model through molecular dynamics simulations can enable a precise control over product characteristics and hold a substantial potential for future applications.

one-dimensional silicon carbide  /  growth mechanism  /  synthesis method  /  morphological characteristics
种小川, 乔佳其, 肖国庆, 丁冬海. 一维SiC粉体合成方法研究进展. 硅酸盐学报, 2026 , 54 (6) : 2157 -2170 . DOI: 10.14062/j.issn.0454-5648.20250594
Xiaochuan CHONG, Jiaqi QIAO, Guoqing XIAO, Donghai DING. Research Progress on Synthesis of One-Dimensional SiC Powders[J]. Journal of the Chinese Ceramic Society, 2026 , 54 (6) : 2157 -2170 . DOI: 10.14062/j.issn.0454-5648.20250594
Year 2026 volume 54 Issue 6
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doi: 10.14062/j.issn.0454-5648.20250594
  • Receive Date:2025-08-04
  • Online Date:2026-10-22
  • Published:2026-05-13
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  • Received:2025-08-04
  • Revised:2025-09-25
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Affiliations
    College of Materials Science and Engineering, Xi'an University of Architecture and Technology, Xi'an 710055, China

Corresponding:

{DING} Donghai (1983-), male, Ph.D., Professor. E-mail:
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表12种不同金属材料的力学参数
科
Family
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Number of
genus
种数
Number of
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Percentage of
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Number of
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Percentage of total
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鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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