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Fabrication and Properties of Plasma Sprayed Calcium Magnesium Aluminum Silicate Ceramic Coatings
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Zhiping WANG1, Yuhan CAO1, Taotao CHENG1, 2, Zhen LUO3, Weidong LIU1
Journal of the Chinese Ceramic Society | 2023, 51(11) : 2780 - 2791
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Journal of the Chinese Ceramic Society | 2023, 51(11): 2780-2791
• Research Articles •
Fabrication and Properties of Plasma Sprayed Calcium Magnesium Aluminum Silicate Ceramic Coatings
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Zhiping WANG1, Yuhan CAO1, Taotao CHENG1, 2, Zhen LUO3, Weidong LIU1
Affiliations
  • 1.Key Laboratory for Civil Aircraft Airworthiness and Maintenance, Civil Aviation University of China, Tianjin 300300, China
  • 2.School of Mechanical Engineering, Hebei University of Technology, Tianjin 300401, China
  • 3.School of Materials Science and Engineering, Tianjin University, Tianjin 300350, China
  • WANG Zhiping (1963-), male, Ph.D., Professor. E-mail:

About Author:

WANG Zhiping (1963-), male, Ph.D., Professor. E-mail:

Published: 2023-09-28 doi: 10.14062/j.issn.0454-5648.20230363
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A CaO-MgO-Al2O3-SiO2 amorphous ceramic material was fabricated by a high-temperature melting method, and calcium magnesium aluminum silicate ceramic coating was prepared on 45# steel substrate via high-speed grinding and plasma spraying. The phase composition, microhardness, and microstructure of monolithic ceramics and coatings were analyzed, and the bonding strength of the coatings was tested through tensile experiments. The corrosion resistance and mechanism of the coating were investigated through salt solution immersion corrosion experiments. The results indicate that the porosity of the calcium magnesium aluminum silicate ceramic coating is 7.93%±3.27%, without an obvious layered structure. The microhardness value of the coating is 6.63 GPa, which is only 3.89% lower than that of monolithic materials. The non-porous area has the microstructure and mechanical properties of monolithic ceramic materials. The bonding strength of the coating is (16.25±2.11) MPa, and the fracture occurs at the interface between the coating and the metal transition layer, which is equivalent to the bonding performance of other plasma spraying ceramic coatings. The corrosion rate of the coated sample is 0.102 6 g·m-2·h-1, which is reduced by 12.3 times, compared to the substrate sample, indicating a good corrosion resistance through a 1 000 h-immersion-corrosion-experiment. Based on the analysis of the corrosion cross-section, the dense structure of the coating plays a mechanical isolation role in corrosion. The dissolution rate of corrosion products accumulated on the pores and crack surfaces of the coating is balanced with the rate of corrosion liquid penetrating into the substrate, reducing the corrosion.

calcium magnesium aluminum silicate  /  amorphous ceramic coating  /  plasma spraying  /  corrosion resistance  /  monolithic like material
王志平, 曹雨函, 程涛涛, 罗震, 刘为东. 等离子喷涂钙镁铝硅酸盐陶瓷涂层制备及性能. 硅酸盐学报, 2023 , 51 (11) : 2780 -2791 . DOI: 10.14062/j.issn.0454-5648.20230363
Zhiping WANG, Yuhan CAO, Taotao CHENG, Zhen LUO, Weidong LIU. Fabrication and Properties of Plasma Sprayed Calcium Magnesium Aluminum Silicate Ceramic Coatings[J]. Journal of the Chinese Ceramic Society, 2023 , 51 (11) : 2780 -2791 . DOI: 10.14062/j.issn.0454-5648.20230363
Year 2023 volume 51 Issue 11
56
6
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Article Info
doi: 10.14062/j.issn.0454-5648.20230363
  • Receive Date:2023-05-22
  • Online Date:2026-10-19
  • Published:2023-09-28
Article Data
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History
  • Received:2023-05-22
  • Revised:2023-06-07
Funding
Affiliations
    1.Key Laboratory for Civil Aircraft Airworthiness and Maintenance, Civil Aviation University of China, Tianjin 300300, China
    2.School of Mechanical Engineering, Hebei University of Technology, Tianjin 300401, China
    3.School of Materials Science and Engineering, Tianjin University, Tianjin 300350, China

Corresponding:

CHENG Taotao (1987-), male, Master, Experimentalist. E-mail:
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表12种不同金属材料的力学参数
科
Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)
属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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