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Optimization of Formulation Drug Design for Hot Melt Extrusion with Aid of Rheology and Discriminatory Dissolution
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Lijun ZHANG, Zhouming ZHAO*, Jinping LU, Donghao LIU, Jinzhou ZHANG
Chinese Pharmaceutical Journal | 2025, 60(5) : 488 - 496
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Chinese Pharmaceutical Journal | 2025, 60(5): 488-496
Optimization of Formulation Drug Design for Hot Melt Extrusion with Aid of Rheology and Discriminatory Dissolution
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Lijun ZHANG, Zhouming ZHAO*, Jinping LU, Donghao LIU, Jinzhou ZHANG
Affiliations
  • Zhejiang Huahai Pharmaceutical Co.,Ltd., Linhai 317000, China
Published: 2025-03-08 doi: 10.11669/cpj.2025.05.006
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OBJECTIVE To develop appropriate formulation and process design for hot melt extrusion (HME) of poorly soluble drug posaconazole with aid of rheology and discriminatory dissolution. METHODS The viscoelastic properties of polymer matrices were assessed for oscillation shear strain on a rotation disc rheometer within temperature of 14-180 ℃ and angular frequency of 100-0.1 rads·s-1, respectively. A paddle method and an open flow cell method were developed alternatively to screen key critical quality attributes. RESULTS The selected polymer carrier showed storage modulus (G') >loss modulus (G″) with loss factor Tan(delta) <1 within the assessed temperature range, for better HME processability. Oscillation-frequency assessments further demonstrated that G'and G″ were more shear stable with angular strain at 140 ℃ compared with the increasing modulus trends at 150 and 160 ℃. Based on quality by design, discriminatory dissolution helped in defining if need to add excipient hydroxypropylcellulose in the process, as well as in designing HME granule size for formulation drug T. DSC, XRPD, Raman and optical microscopy characterization showed that the morphology of API changed from multicrystalline state to amorphous molecule dispersion after extrusion. CONCLUSION The drug release in vitro and in vivo of formulation drug posaconazole T is in bioequivalence with that of reference listing drug.

rheology  /  hot melt extrusion  /  viscosity  /  modulus  /  dissolution
Lijun ZHANG, Zhouming ZHAO, Jinping LU, Donghao LIU, Jinzhou ZHANG. Optimization of Formulation Drug Design for Hot Melt Extrusion with Aid of Rheology and Discriminatory Dissolution[J]. Chinese Pharmaceutical Journal, 2025 , 60 (5) : 488 -496 . DOI: 10.11669/cpj.2025.05.006
Year 2025 volume 60 Issue 5
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doi: 10.11669/cpj.2025.05.006
  • Receive Date:2024-03-18
  • Online Date:2025-11-07
  • Published:2025-03-08
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  • Received:2024-03-18
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    Zhejiang Huahai Pharmaceutical Co.,Ltd., Linhai 317000, China
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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