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The optimization of Box-Benhnken method for supercritical CO2 antisolvent process to prepare simvastatin solid dispersions
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Ming-ming WANG, Lian QIN, Zan SUN, Chi-yu GE, Qiang MA, Qiao-yan HUANG, Zheng-jia SHEN*
Acta Pharmaceutica Sinica | 2025, 60(6) : 1938 - 1947
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Acta Pharmaceutica Sinica | 2025, 60(6): 1938-1947
• Original Articles •
The optimization of Box-Benhnken method for supercritical CO2 antisolvent process to prepare simvastatin solid dispersions
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Ming-ming WANG, Lian QIN, Zan SUN, Chi-yu GE, Qiang MA, Qiao-yan HUANG, Zheng-jia SHEN*
Affiliations
  • Jiangsu Food and Pharmaceutical Science College, Huai′an 223001, China
Published: 2025-06-12 doi: 10.16438/j.0513-4870.2024-1040
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Simvastatin is a class of hydroxymethylglutaryl coenzyme A reductase inhibitors used to lower blood lipids and prevent atherosclerosis, but its poor water solubility and low bioavailability seriously affect clinical efficacy. In this experiment, simvastatin solid dispersions were prepared using supercritical CO2 antisolvent method, and the prescription process parameters were optimized by Box-Benhnken response surface methodology, to improve the dissolution characteristics. The Box-Benhnken response surface methodology optimization experimental scheme took in vitro cumulative dissolution degree of simvastatin (dependent variable) as the evaluation index, investigated the influence of four factors (independent variables) including pressure, temperature, carrier type, and CO2 outflow rate on the preparation of simvastatin solid dispersions by supercritical CO2 antisolvent technology. Next, the particle size (PZ), infrared (IR) absorption spectrum, differential scanning calorimetry (DSC), X-ray diffraction (XRD), and scanning electron microscopy (SEM) characterization were performed on the preferred process conditions for simvastatin dispersion. Based on these findings, further research was conducted on the in vitro dissolution properties of the product as well as the relative bioavailability after oral administration to rats. Animal experiments were approved by the Animal Ethics Committee of Jiangsu College of Food and Drug Engineering (No. JSSPYPCAC2024). The results showed that the optimal process parameters for preparing simvastatin solid dispersions by critical CO2 antisolvent technology were pressure 12.00 Mpa, temperature 35.0 ℃, CO2 flow rate 3.3 L·min-1, F-127/PVP K23-27 (1∶10, w/w). The prepared solid dispersion was in a loose powder form, which appears as overlapping flaky aggregates under SEM. The laser particle size analysis showed a D50 value of 0.78 μm. DSC and XRD indicated that simvastatin existed in an amorphous form within the dispersion. The in vitro cumulative dissolution value after 60 minutes was 89.87%, and the relative bioavailability of oral administration to rats was 226.6%. In summary, this study successfully applied supercritical CO2 antisolvent method to prepare simvastatin solid dispersions, simplified the experimental steps and optimized process routes using Box-Benhnken response surface methodology. The prepared simvastatin solid dispersions exhibited fast dissolution rates and high cumulative dissolution degrees, which can be used as a prescription strategy for developing novel oral simvastatin formulations with high bioavailability.

supercritical antisolvent  /  simvastatin  /  solid dispersion  /  Box-Benhnken  /  polyvinyl pyrrolidone
王明明, 秦联, 孙赞, 葛驰宇, 马强, 黄巧燕, 沈正加. Box-Benhnken法优化超临界CO2抗溶剂法制备辛伐他汀固体分散体. 药学学报, 2025 , 60 (6) : 1938 -1947 . DOI: 10.16438/j.0513-4870.2024-1040
Ming-ming WANG, Lian QIN, Zan SUN, Chi-yu GE, Qiang MA, Qiao-yan HUANG, Zheng-jia SHEN. The optimization of Box-Benhnken method for supercritical CO2 antisolvent process to prepare simvastatin solid dispersions[J]. Acta Pharmaceutica Sinica, 2025 , 60 (6) : 1938 -1947 . DOI: 10.16438/j.0513-4870.2024-1040
Year 2025 volume 60 Issue 6
238
105
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doi: 10.16438/j.0513-4870.2024-1040
  • Receive Date:2024-10-25
  • Online Date:2026-09-20
  • Published:2025-06-12
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  • Received:2024-10-25
  • Revised:2025-01-15
Affiliations
    Jiangsu Food and Pharmaceutical Science College, Huai′an 223001, China
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表12种不同金属材料的力学参数
科
Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)
属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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