As a MOS gas sensing material, ZnO has been widely used to detect dangerous and harmful gases because of its desirable properties, such as its wide band gap (3.37 eV), large exciton binding energy (60 meV), high mobility, and high chemical and thermal stability [
32,
33]. However, pure ZnO requires a high operating temperature (around 260 °C) to obtain the highest sensor response. The high operating temperature requires a high drive current of 9 mA for doped Si, which makes the drive voltage (68 V) exceed the safe limit for the human body and consumes a larger amount of power (30.7 mW/mm). The preparation process of pure ZnO NRs and the gas sensing test results are provided in Note S3. Many studies have reduced the operating temperature by doping ZnO with noble metals (e.g., Au [
34], Ag [
35], and Pd [
36]) and transition metals (e.g., Cu [
37], Ni [
38], and Co [
39]). Among them, the operating temperature of Co-doped ZnO is the lowest, which meets the requirements of safe limits of drive current and drive voltage for the human body in wearable sensing. Co-doping yields better gas sensing properties by reducing the operating temperature due to the increased active sites that facilitate and enhance the interaction with CH
4 gas molecules. Therefore, Co-doped ZnO NRs were prepared on the surface of doped Si/SiO
2 fibers. The preparation process of the gas sensor is shown in Fig.
3A. First, the fiber was cut into 2-cm-long pieces, then ultrasonically cleaned with acetone, ethanol, and deionized water for 15 min to remove organic contaminants and dust from the surface. Next, the fiber was treated in a vacuum plasma instrument for 90 s to activate the surface and increase its hydrophilicity. By sintering silver paste, platinum wires and the fiber were connected to form gas detection electrodes. Subsequently, seed layers consisting of ZnO nanoparticles were introduced by a sol-gel method by dip coating the fiber. The introduction of the ZnO seed layer could effectively reduce the crystal nucleation barrier for the subsequent coating and minimize the lattice mismatch; Co-doped ZnO NRs were grown in situ on the seed layer using a hydrothermal method. Co doping concentration influences sensor response, and the maximum sensor response is obtained when the Co doping concentration is 10 mM [
39]. Therefore, Co-doped ZnO NRs were grown by adding 10 mM Co(NO
3)
2·6H
2O into the hydrothermal solution to prepare pure ZnO NRs. The cross-sections of the fiber were immersed in a dilute hydrochloric acid solution to remove excess Co-doped ZnO NRs. When the Co-doped ZnO NRs on the fiber surface are exposed to air for a long time, the NRs may detach under external forces; water molecules in the air also occupy the active sites on the surface of the sensing materials, thereby influencing the adsorption and equilibrium of the target gas. PDMS is a common polymer widely used in smart wearable devices because of its low Young's modulus, excellent gas permeability, and good hydrophobicity [
40,
41]. There are many methods in preparing thin PDMS films, such as spin coating, drop coating, and dip coating. The spin coating process is not compatible with the one-dimensional shape of the fiber, and the PDMS film prepared by the drop coating method is not uniform. Therefore, we used the dip coating method to coat PDMS on the fiber surface. The thickness of the PDMS layer relates to the pulling speed of the fiber. When the withdrawal speed is 100 μm/s, the thickness reaches a minimum of 30 μm. Therefore, a 30-μm-thick PDMS protective layer was coated on the fiber surface using the dip coating method. The detailed preparation process is provided in Note S4. Finally, platinum wires were connected to both ends of the fiber by sintering silver paste to form heating electrodes.