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Integrated Design of Precision Aluminum Castings Parts and Its Application in Lightweight Vehicle Body
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Xianguang Gu1, 2, Honglin Chen1, 2, Luxin Yu1, Daisheng Zhang1, 2
Automotive Engineering | 2024, 46(1) : 179 - 186
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Automotive Engineering | 2024, 46(1): 179-186
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Integrated Design of Precision Aluminum Castings Parts and Its Application in Lightweight Vehicle Body
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Xianguang Gu1, 2, Honglin Chen1, 2, Luxin Yu1, Daisheng Zhang1, 2
Affiliations
  • 1 School of Automotive and Transportation Engineering,Hefei University of Technology,Hefei  230009
  • 2 Intelligent Manufacturing Institute,Hefei University of Technology,Hefei  230051
Published: 2024-01-25 doi: 10.19562/j.chinasae.qcgc.2024.01.019
Outline
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The integrated precision casting technology of aluminum alloy is one of the important ways to achieve lightweight of automobiles. Firstly, lightweight aluminum alloy material, investment vacuum suction casting process, and topology optimization are adopted to carry out an integrated design of "material, process and structure" for the front subframe and dashboard crossbeam of the white body in this paper. Secondly, the weight, research and development cost, and development cycle of integrated aluminum alloy structural components are compared to the original steel components, which are significantly reduced. Finally, finite element simulation analysis and bench tests are conducted on the stiffness and modal of the white body with integrated precision cast aluminum parts. The results show that after the integrated design, the front subframe and dashboard crossbeam has reduced weight by 36.6% and 30.8% respectively, while the performance of the white body meets the design requirements.

precision casting  /  integrated design  /  lightweight  /  simulation analysis  /  bench test
Xianguang Gu, Honglin Chen, Luxin Yu, Daisheng Zhang. Integrated Design of Precision Aluminum Castings Parts and Its Application in Lightweight Vehicle Body[J]. Automotive Engineering, 2024 , 46 (1) : 179 -186 . DOI: 10.19562/j.chinasae.qcgc.2024.01.019
Year 2024 volume 46 Issue 1
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Article Info
doi: 10.19562/j.chinasae.qcgc.2024.01.019
  • Receive Date:2023-04-15
  • Online Date:2025-07-20
  • Published:2024-01-25
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History
  • Received:2023-04-15
  • Revised:2023-06-25
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Affiliations
    1 School of Automotive and Transportation Engineering,Hefei University of Technology,Hefei  230009
    2 Intelligent Manufacturing Institute,Hefei University of Technology,Hefei  230051
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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