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Fracture Failure Analysis of Battery Module Fixing Bolt for New Energy Vehicle
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Zhonghua Cao1, Lei Dong1, Qingyuan Du1, Zhongming Yan2
Automobile Technology & Material | 2023, (12) : 26 - 32
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Automobile Technology & Material | 2023, (12): 26-32
Fracture Failure Analysis of Battery Module Fixing Bolt for New Energy Vehicle
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Zhonghua Cao1, Lei Dong1, Qingyuan Du1, Zhongming Yan2
Affiliations
  • 1 ZEEKR Intelligent Technology Co., Ltd., Ningbo 315336
  • 2 Jiashan Huiyuan Precision Machinery Co., Ltd., Jiaxing 314112
Published: 2023-12-20 doi: 10.19710/J.cnki.1003-8817.20230207
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The fracture of a high-strength bolt used for fixing battery module of a new energy vehicle in the process of vibration test was investigated and analyzed through physical and chemical inspection, assembly process and vibration test. The results of investigation and analysis show that the cause of fracture is the formation of fatigue source caused by improper bolt assembly, the fatigue source continues to expand under the combined action of alternating stress and radial shear force at the upper and lower joint plane of the failed bolt along Z-direction vibration, which eventually leads to fracture.

Battery module  /  Bolt  /  Fatigue fracture  /  Improper assembly
Zhonghua Cao, Lei Dong, Qingyuan Du, Zhongming Yan. Fracture Failure Analysis of Battery Module Fixing Bolt for New Energy Vehicle[J]. Automobile Technology & Material, 2023 , (12) : 26 -32 . DOI: 10.19710/J.cnki.1003-8817.20230207
Year 2023 volume Issue 12
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doi: 10.19710/J.cnki.1003-8817.20230207
  • Online Date:2026-01-12
  • Published:2023-12-20
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Affiliations
    1 ZEEKR Intelligent Technology Co., Ltd., Ningbo 315336
    2 Jiashan Huiyuan Precision Machinery Co., Ltd., Jiaxing 314112
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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