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Investigation on Welding Process and Mechanical Properties of Flat Copper Wire for New Energy Vehicle Drive Motor Stator
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Xin Wang, Linli Zhang, Xiaoqiu Wang, Lianfu Yang, Cheng Chen, Liansheng Shen
Automobile Technology & Material | 2024, (8) : 18 - 26
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Automobile Technology & Material | 2024, (8): 18-26
Investigation on Welding Process and Mechanical Properties of Flat Copper Wire for New Energy Vehicle Drive Motor Stator
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Xin Wang, Linli Zhang, Xiaoqiu Wang, Lianfu Yang, Cheng Chen, Liansheng Shen
Affiliations
  • China FAW Corporation Limited, Changchun 130013
Published: 2024-08-20 doi: 10.19710/J.cnki.1003-8817.20230366
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Welding tests are carried out on flat copper wires for stator of new energy vehicles’ drive motors by using two processes, ring spot laser welding and TIG welding. Moreover, the welding process and the performance of the joints are investigated and analyzed. The results show that the optimal process of flat copper wire laser welding is 2 500 W for the center core power, 1 500 W for the ring core power, 290 mm/s for the welding speed, and +5 mm for the defocusing amount, and the obtained joints are well formed without weld defects such as pores, etc.; the optimal process parameters of TIG welding are 140 A for the welding current, 150 mm/s for the welding speed, and a small amount of shrinkage holes exists in the obtained joints. The maximum shear strength of the joint obtained by the ring spot laser welding process is 132 MPa, and the maximum hardness of the joint appears in the center of the weld, which is about 140 HV0.2; while the maximum shear strength obtained by TIG welding is 110 MPa, and the maximum hardness of the joint appears in the center of the weld, which is about 128 HV0.2. The welded joints obtained by ring spot laser welding are better than the TIG welded joints in the organization, morphology, and mechanical properties, and they are more suitable for the welding of flat copper wire.

New energy vehicles  /  Flat copper wire  /  Laser welding  /  TIG welding  /  Mechanical properties
Xin Wang, Linli Zhang, Xiaoqiu Wang, Lianfu Yang, Cheng Chen, Liansheng Shen. Investigation on Welding Process and Mechanical Properties of Flat Copper Wire for New Energy Vehicle Drive Motor Stator[J]. Automobile Technology & Material, 2024 , (8) : 18 -26 . DOI: 10.19710/J.cnki.1003-8817.20230366
Year 2024 volume Issue 8
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doi: 10.19710/J.cnki.1003-8817.20230366
  • Online Date:2025-12-19
  • Published:2024-08-20
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    China FAW Corporation Limited, Changchun 130013
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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