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Research on Lightweight Design of 2 000 MPa Grade A-Pillar Formed by Thermal Expansion in 25% Offset Collision Condition
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Chao Li, Long Wan, Dongsheng Zhang, Yanyun Li
Automobile Technology & Material | 2023, (3) : 9 - 13
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Automobile Technology & Material | 2023, (3): 9-13
Research on Lightweight Design of 2 000 MPa Grade A-Pillar Formed by Thermal Expansion in 25% Offset Collision Condition
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Chao Li, Long Wan, Dongsheng Zhang, Yanyun Li
Affiliations
  • Beijing Automotive Technology Center, Beijing 101000
Published: 2023-03-20 doi: 10.19710/J.cnki.1003-8817.20220216
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Based on the frontal 25% offset collision condition, a mathematical model was established for simulation analysis. 2 000 MPa hot formed steel was used to replace 1 500 MPa hot formed steel, and the hot gas expansion method was used to replace the traditional hot forming method, thus realizing lightweight design on A-pillar structure of a vehicle model. Through the simulation analysis of small offset impact performance, it was concluded that the solution of 2 000 MPa hot formed steel meets the performance requirements. Through cost comparison and analysis, due to the reduction of the number of parts, the single vehicle cost and part mass of the overall scheme of 2 000 MPa hot gas expansion have decreased. The analysis results show that the lightweight design of A-pillar based on 2 000 MPa thermal expansion is feasible, which can reduce the cost of a single vehicle by 10.51 RMB and the weight of the designed A-pillar is 27.5% lower than the original one, which makes it have good economic benefits and lightweight effect. At the same time, the application of thermal expansion reduces the section of A-pillar cavity, reduces the obstacle angle of A-pillar by 22.2%, and effectively improves the blind area of A-pillar visual field.

2 000 MPa  /  Thermal expansion forming  /  A-pillar  /  Lightweight  /  Small offset collision  /  Obstacle angle
Chao Li, Long Wan, Dongsheng Zhang, Yanyun Li. Research on Lightweight Design of 2 000 MPa Grade A-Pillar Formed by Thermal Expansion in 25% Offset Collision Condition[J]. Automobile Technology & Material, 2023 , (3) : 9 -13 . DOI: 10.19710/J.cnki.1003-8817.20220216
Year 2023 volume Issue 3
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doi: 10.19710/J.cnki.1003-8817.20220216
  • Online Date:2025-12-01
  • Published:2023-03-20
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    Beijing Automotive Technology Center, Beijing 101000
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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