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Surface Defect Detection Method of Brake Discs Based on the IGD-IHT Algorithm and the PIQEDS-IBPSO-NESN Algorithm
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Feng Li1, Zhen Yu2, 3, Juan Gao4, Qi An5
Automobile Technology & Material | 2025, (5) : 54 - 65
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Automobile Technology & Material | 2025, (5): 54-65
Original article
Surface Defect Detection Method of Brake Discs Based on the IGD-IHT Algorithm and the PIQEDS-IBPSO-NESN Algorithm
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Feng Li1, Zhen Yu2, 3, Juan Gao4, Qi An5
Affiliations
  • 1 Haier School (Electromechanical School), Qingdao Technical College, Qingdao 266555
  • 2 Institute of Oceanographic Instrumentation, Qilu University of Technology (Shandong Academy of Sciences), Qingdao 266061
  • 3 State Key Laboratory of Precision Measuring Technology and Instrument, Tianjin University, Tianjin 300072
  • 4 School of Informatics, Qingdao Technical College, Qingdao 266555
  • 5 Department of Mechanical Engineering, Tsinghua University, Beijing 100084
Published: 2025-05-20 doi: 10.19710/J.cnki.1003-8817.20240353
Outline
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To improve the robustness of traditional brake disc surface defeet detection, an automatic detection instrument based on machine vision is designed. The defect features of brake discs are extracted using the Improved Gaussian Difference algorithm and Hough Transform algorithm (IGD-IHT). An identification method for brake disc surface defects is designed based on the Perception-based Image Quality Evaluator and Dempster rule-improved Bayes particle swarm optimization-Nonlinear echo state network to better identify defects. The experimental results show that accuracy of this method is more than 97%, the false alarm rate is less than 1.5%, and the missing alarm rate is less than 1.5%. The method described in this article is superior to traditional methods and improves the accuracy of brake disc surface defect recognition. Factory testing shows that this method can accurately identify almost all defects, and there are relatively few false positives or false negatives, and has high reliability and stability.

Brake disc  /  Surface defect feature extraction  /  IGD-IHT algorithm  /  Surface defect identification  /  PIQEDS-IBPSO-NESN algorithm
Feng Li, Zhen Yu, Juan Gao, Qi An. Surface Defect Detection Method of Brake Discs Based on the IGD-IHT Algorithm and the PIQEDS-IBPSO-NESN Algorithm[J]. Automobile Technology & Material, 2025 , (5) : 54 -65 . DOI: 10.19710/J.cnki.1003-8817.20240353
Year 2025 volume Issue 5
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doi: 10.19710/J.cnki.1003-8817.20240353
  • Online Date:2025-11-13
  • Published:2025-05-20
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Affiliations
    1 Haier School (Electromechanical School), Qingdao Technical College, Qingdao 266555
    2 Institute of Oceanographic Instrumentation, Qilu University of Technology (Shandong Academy of Sciences), Qingdao 266061
    3 State Key Laboratory of Precision Measuring Technology and Instrument, Tianjin University, Tianjin 300072
    4 School of Informatics, Qingdao Technical College, Qingdao 266555
    5 Department of Mechanical Engineering, Tsinghua University, Beijing 100084
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
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Genus
种数
Number of
species
占总种数比例
Percentage of total
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鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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