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Research Progress of Automotive-Grade Chip Package Interfaces Reliability
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Fanghui Sheng1, Pengjian Liang2, Baoguang Ma2, Jinglei Yang3, Enqi Dai4, Xingsen Li1
Automobile Technology & Material | 2025, (7) : 19 - 30
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Automobile Technology & Material | 2025, (7): 19-30
Research Progress of Automotive-Grade Chip Package Interfaces Reliability
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Fanghui Sheng1, Pengjian Liang2, Baoguang Ma2, Jinglei Yang3, Enqi Dai4, Xingsen Li1
Affiliations
  • 1 Guangdong University of Technology, Guangzhou 510006
  • 2 Guangzhou HKUST Fok Ying Tung Research Institute, Guangzhou 511455
  • 3 Hong Kong University of Science and Technology, Hong Kong
  • 4 Guangzhou Sinomach Lubrication Technology Co., Ltd., Guangzhou 510700
Published: 2025-07-20 doi: 10.19710/J.cnki.1003-8817.20240166
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Packaging reliability of control chips, which serve as the central components of Electronic Control Units (ECUs), directly affects the safety performance of automobiles. This paper systematically investigates the mechanism of delamination failure of two mainstream ECU architectures namely Microcontroller Unit (MCU) and System-on-Chip (SoC) based on composite load characteristics of mechanical vibration and temperature shock under typical conditions of automobile. The research results indicate that under multi-load coupling, interface bonding strength attenuation and thermal mismatching of materials caused by performance degradation of key positions like die attach interface, wire bond interface and underfill packing layer are the primary factors inducing delamination failure. This paper compares the application of three finite element analysis techniques—Virtual Crack Closure Technique (VCCT), J-integral, and Cohesive Zone Model (CZM), which indicates that CZM has interface representational dominance under large deformation condition of nonlinear material, while J-integral is applicable to small deformation fracture zone of nonlinear material, and VCCT has advantages in computational efficiency in the analysis of linear elastic steady-state crack propagation.

Interface delamination  /  Finite element analysis  /  Automotive-grade chip  /  Reliability  /  Extenics
Fanghui Sheng, Pengjian Liang, Baoguang Ma, Jinglei Yang, Enqi Dai, Xingsen Li. Research Progress of Automotive-Grade Chip Package Interfaces Reliability[J]. Automobile Technology & Material, 2025 , (7) : 19 -30 . DOI: 10.19710/J.cnki.1003-8817.20240166
Year 2025 volume Issue 7
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doi: 10.19710/J.cnki.1003-8817.20240166
  • Online Date:2025-11-03
  • Published:2025-07-20
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    1 Guangdong University of Technology, Guangzhou 510006
    2 Guangzhou HKUST Fok Ying Tung Research Institute, Guangzhou 511455
    3 Hong Kong University of Science and Technology, Hong Kong
    4 Guangzhou Sinomach Lubrication Technology Co., Ltd., Guangzhou 510700
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
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Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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