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Research on Fatigue Life Analysis of In-Wheel-Motor-Driven Electric Vehicle Steering Knuckles
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Luyuan Li1, Yuelian Wang2, Xuetian Yu2, Meng Han1, Zengyuan Bian1, Ye Zhuang2
Automotive Engineer | 2025, (4) : 36 - 43
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Automotive Engineer | 2025, (4): 36-43
Research on Fatigue Life Analysis of In-Wheel-Motor-Driven Electric Vehicle Steering Knuckles
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Luyuan Li1, Yuelian Wang2, Xuetian Yu2, Meng Han1, Zengyuan Bian1, Ye Zhuang2
Affiliations
  • 1 Jilin Province Product Quality Supervision and Inspection Institute, 130103
  • 2 National Key Laboratory of Automotive Chassis Integration and Bionics, Jilin University, Changchun 130022
Published: 2025-04-15 doi: 10.20104/j.cnki.1674-6546.20230534
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To effectively evaluate the fatigue life of in-wheel-motor-driven electric vehicle steering knuckles, virtual iterative analysis of suspension multi-body dynamics modeling and road spectrum signals is conducted based on the measured road load spectrum, form which the input file of steering knuckles load spectrum is obtained. Fatigue life analysis on the steering knuckle is conducted by combining the inertia release results, material S-N curve and Miner linear cumulative damage criterion, and Fatigue tests are conducted on the steering knuckles for verification. Findings from both simulations and experiments indicate that the primary fatigue risk areas are at the interfaces between the steering tie rod and the lower shock absorber connecting rod. The steering knuckle design satisfies the requirement for a fatigue-free lifespan over a diriveing distance of 16×104 km.

Electric vehicle  /  Distributed drive  /  Steering knuckles  /  Load spectrum  /  Multi-body dynamics  /  Virtual iteration  /  Fatigue life
Luyuan Li, Yuelian Wang, Xuetian Yu, Meng Han, Zengyuan Bian, Ye Zhuang. Research on Fatigue Life Analysis of In-Wheel-Motor-Driven Electric Vehicle Steering Knuckles[J]. Automotive Engineer, 2025 , (4) : 36 -43 . DOI: 10.20104/j.cnki.1674-6546.20230534
Year 2025 volume Issue 4
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doi: 10.20104/j.cnki.1674-6546.20230534
  • Online Date:2025-11-14
  • Published:2025-04-15
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  • Revised:2024-04-29
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    1 Jilin Province Product Quality Supervision and Inspection Institute, 130103
    2 National Key Laboratory of Automotive Chassis Integration and Bionics, Jilin University, Changchun 130022
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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