Home Archive
Archive
2025 Volume 53 Issue 11  Published: 2025-11-30
  • Dandan DONG , Yongdong CHEN , Gaige YU , Xiaogen LIU , Bingchuan HAN
    doi: 10.3969/j.issn.1005-0329.2025.11.001

    To address the issues of insufficient heat transfer capacity and operational instability during the operation of high‑pressure vaporizers,the core equipment of ship fuel gas supply systems,an anti‑icing ultra‑supercritical LNG high‑pressure vaporizer with a cold‑to‑hot plate distribution ratio of 1:3 was designed.A test facility for studying the heat transfer and flow performance of supercritical nitrogen-50% ethylene glycol water solution (50% EGW) was constructed.The effects of cold and hot side inlet flow rates on heat transfer and flow resistance characteristics were investigated,and the freezing risk during operation was dynamically assessed.The experimental results show that when the supercritical nitrogen inlet flow rate increased from 400 kg/h to 1 000 kg/h,the maximum temperature drop at the hot side outlet reached 5.93 ℃,while the average heat transfer capacity and overall heat transfer coefficient increased by 147.3% and 246.9%,respectively.Concurrently,the total pressure drop on the supercritical nitrogen side increased by 160 kPa (a 57% rise in friction factor).In contrast,when the 50% EGW flow rate varied within the range of 10 669~17 071 kg/h,the heat transfer capacity remained stable,with the friction factor increasing by only 5.7%.When the hot side fluid of the high‑pressure vaporizer approached the freezing state,the heat transfer performance deteriorated significantly.This study reveals the heat transfer enhancement mechanisms and flow resistance evolution laws of high‑pressure vaporizers under supercritical conditions,providing a theoretical basis and data support for the structural optimization and anti‑icing design of high‑pressure vaporizers.

  • Jie XU , Yuchen ZHANG , Ming YUE , Linbo LI , Jiangjun XI , Chenghui SHI
    doi: 10.3969/j.issn.1005-0329.2025.11.002

    Aiming at the special flow and heat transfer characteristics of water‑based drilling fluid power‑law fluid,a combined method of experimental and numerical simulation was adopted to systematically study the flow and heat transfer behavior of power‑law fluid in serpentine channels.The experimental research was conducted within the Reynolds number (Re) range of 200~600,and the results show that the power‑law fluid still maintains high viscosity in this interval,with both convective heat transfer coefficient and pressure drop increasing with flow velocity,among which the maximum increase of convective heat transfer coefficient is 29.9%,and the maximum increase of pressure drop is 40.5%.The numerical simulation part covers the range of Re=240~2 900,when the Re value increases from 700 to 2 900,the Nusselt number (Nu) increases by 290.2%,while the pressure drop only increases by 109.9%.By comparing the flow and heat transfer characteristics of serpentine channels and straight channels,it is found that when Re≤700,the difference in Nu values between the two is small;when Re>700,the heat transfer performance improvement of serpentine channels is significantly higher than that of straight channels.In addition,the Nu value of power‑law fluid in plate structures gradually deviates from the calculated values based on empirical correlations for Newtonian fluids as the Re value increases,and is generally lower than the prediction results of traditional empirical formulas.The research can provide references for the optimal design of efficient and compact drilling fluid heat exchange devices on offshore drilling platforms.

  • Guilei ZHANG , Chunliang MA , Miao XIAO , Chenghui SHI , Yixuan YUWEN , Xunfeng LI
    doi: 10.3969/j.issn.1005-0329.2025.11.003

    Aiming at the special flow and heat transfer issues of drilling fluid power‑law fluid,experimental testing methods were used to study the flow and heat transfer characteristics of water‑based drilling fluid in helical tubes,where the Reynolds number of drilling fluid flow ranged from 727 to 6 810,and the heat flux density ranged from 4 849 to 14 546 W/m2.The results show that the convective heat transfer coefficient and pressure drop of drilling fluid power‑law fluid both increase with Re,while the heating heat flux density has a small impact on the heat transfer coefficient and pressure drop;the obtained heat transfer Nu of drilling fluid power‑law fluid significantly deviates from the predicted values based on empirical correlations established for Newtonian fluids;the friction factor f aligns well with the predicted values of existing empirical correlations,with relative deviations within 18.11%;based on fitting experimental test data,an empirical correlation for heat transfer Nu of drilling fluid power‑law fluid was obtained,with relative deviations between predicted and experimental values less than 10%.The research results can provide references for the design of efficient and compact cooling heat exchange devices for drilling fluid power‑law fluid.

  • Meijun LI , Fang NIU
    doi: 10.3969/j.issn.1005-0329.2025.11.004

    To address the design and operational optimization issues of falling film heat exchangers,high‑definition photography and digital image processing techniques were proposed to investigate the wettability of falling film flow outside multi‑row horizontal tubes.By constructing a ten‑row horizontal tube visualization experimental platform,liquid film distribution under three tube diameters,four tube spacings,and four inter‑tube flow patterns was analyzed.The “wetting length” indicator was proposed,and its variation patterns with tube diameter (d),tube spacing (s),and liquid film Reynolds number (Rel) were analyzed.The results are as follows:increasing flow rate,tube diameter,and tube spacing all promote wetting length growth;when s/d=1.25,the optimal tube diameters for droplet,columnar,and sheet flow patterns are 16,25,25 mm,respectively;when Rel≤505,the wettability ranking is l16 mm>l19 mm>l25 mm,while when Rel>505,it is l25 mm>l16 mm>l19 mm.Correlation formulas for wetting ratio and total wetting length were fitted and compared with experimental values and literature experimental values,with average errors less than 10% and 8%,respectively,showing good agreement.The conclusion is that this can provide theoretical support for heat and mass transfer experiments and heat exchanger design.

  • Shijie LIU , Yidi SUN , Zhou YE , Dongsheng ZHU
    doi: 10.3969/j.issn.1005-0329.2025.11.005

    Due to its advantages in enhanced heat transfer,the twisted oval tube heat exchanger has found certain applications in numerous industrial fields,including petroleum,chemical engineering,and electric power.Centering on its unique heat transfer and flow characteristics inside and outside the tubes,relevant researchers have carried out extensive studies.However,existing studies have failed to comprehensively elaborate on the mechanism of heat transfer enhancement,and there is a remarkable deficiency in summarizing its anti‑vibration performance.To address these gaps,this paper systematically reviews the research progress in the heat transfer and flow characteristics inside and outside the tubes of this heat exchanger,focuses on analyzing the key factors affecting its performance as well as the fluid‑induced vibration mechanism,and further summarizes and comments on the existing anti‑vibration methods and technologies.Results show that,by virtue of its unique advantages,this heat exchanger can achieve an actual energy‑saving effect of 20%~50% in its latest engineering applications,which provides theoretical support and practical reference for the in‑depth research and engineering optimization design of this new‑type heat exchanger.Finally,this paper puts forward the scientific and technical challenges that need to be solved in current research and presents an outlook on future research directions.

  • Houcheng DING , Mengsheng SHAO , Quanlong DENG , Junjun FENG , Yingying XU
    doi: 10.3969/j.issn.1005-0329.2025.11.006

    To address the issue of insufficient heat transfer efficiency in traditional heat sinks caused by increasing chip power density,a novel chip heat sink based on the synergistic effect of metal foam and porous ribs is proposed.Through numerical simulation,a 3D composite structure was constructed (using metal foam as the background area and porous ribs as discrete arrays in hotspot areas),with peak temperature,temperature difference,pressure drop,and equivalent thermal resistance as evaluation indicators,comparing the performance of the new heat sink with traditional metal foam heat sinks and porous rib heat sinks.The results show that under the conditions of coolant inlet flow velocity of 0.1~0.4 m/s and porosity of 0.8,the new heat sink has the lowest peak temperature (36 ℃,2 ℃ lower than the metal foam heat sink and 1 ℃ lower than the porous rib heat sink),the smallest temperature difference (3 ℃,1 ℃ and 4 ℃ lower than the former two respectively),and the lowest equivalent thermal resistance (1.3 K/W,7.1% and 10.3% lower than the former two respectively);its pressure drop increase (300%) is lower than that of the porous rib heat sink (330%) and metal foam heat sink (302%),proving that the multi‑scale synergistic effect of metal foam and porous ribs can effectively improve heat dissipation performance.The research can provide references for the design of heat sinks for high‑power density chips.

  • Peilian YANG , Rui LEI , Weiqiang SHUAI , Bin LIU , Haitao HU , Xuan LI
    doi: 10.3969/j.issn.1005-0329.2025.11.007

    To address the challenges of limited heat transfer performance,high simulation costs,and low optimization efficiency faced by the environmentally friendly refrigerant R290 (propane) with low GWP (global warming potential) and zero ODP (ozone depletion potential) in the design of efficient heat exchangers,a distributed parameter model and algorithm were established,significantly improving computational efficiency.The predicted heat exchange error was only 2.78%,showing good agreement with experiments.Selecting corrugation inclination angle (β),corrugation pitch‑to‑height ratio (p/b),and plate length‑to‑width ratio (L/W) as design variables,an artificial neural network (ANN) surrogate model was constructed and coupled with the non‑dominated sorting genetic algorithm II (NSGA-II) for multi‑objective parameter optimization.The results show that the model's mean squared error (MSE) is only 0.54%,and the coefficient of determination (R2) is as high as 0.996 6,demonstrating strong predictive capability.By comprehensively analyzing heat exchange performance and pressure drop cost and analyzing the Pareto front,the optimal parameter combination is obtained:β=50°,p/b=2.0,L/W=2.0,achieving a total heat exchange increase of 31.20%.The research results provide a reliable method for the efficient design of R290 plate evaporators,contributing to the performance upgrade and low‑carbon transition of environmentally friendly refrigeration systems.

  • Qiushuang ZHANG , Yongdong CHEN , Bingchuan HAN , Xiaohong WU , Yongchao YAN , Xiaogen LIU , Gaige YU , Yuchen ZHANG
    doi: 10.3969/j.issn.1005-0329.2025.11.008

    To investigate the influence of geometric parameters on the thermal‑hydraulic performance of pillow‑plate heat exchangers (PPHE),numerical simulation method was used to systematically analyze the flow and heat transfer characteristics under different structural parameters.The structural configurations in existing research are relatively limited;therefore,taking pillow plates with equidistant weld spot arrangement ST=2SL=62 mm,hi=6 mm,Dsp=10 mm as the reference condition,within the Reynolds number range Re=1 000~8 000,the effects of weld spot pattern and other geometric parameter variations on heat transfer performance were mainly investigated.The results show that as the transverse pitch ST increases,both Nusselt number (Nu) and friction factor decrease;increasing the longitudinal pitch 2SL causes the Nu to first increase then decrease,while the friction factor continuously rises;increasing the channel height hi leads to a decrease in Nu but an increase in friction factor,thus causing the overall performance to decrease with increasing hi;increasing the weld spot diameter Dsp enhances disturbance,resulting in improvements in Nu,friction factor,and overall performance.Under low Re conditions,the equidistant weld spot pattern (ST=2SL=62 mm) demonstrates better overall performance;while at high Re,the transverse weld spot pattern performs better than the equidistant and longitudinal patterns.In summary,reducing hi,increasing Dsp,adopting equidistant weld spot arrangement at low Re,and using transverse weld spot arrangement at high Re can help improve the overall performance of pillow‑plate heat exchangers.The research results can provide theoretical basis for the structural design and performance optimization of PPHEs.

  • Xiaoguang MI , Rui LEI , Xiaohui ZHANG , Jiaxin HE , Guogang SUN , Haitao HU
    doi: 10.3969/j.issn.1005-0329.2025.11.009

    To address the challenge of the unclear coupling mechanism between cross‑flow and counter‑flow heat transfer in printed circuit heat exchanger(PCHE) operation,a key issue hindering equipment design,a numerical model was developed to simulate conjugate flow and heat transfer processes within PCHEs.The SLENDER BLOCK+ structured meshing method was introduced for discretizing the PCHE core,enabling quality mesh generation and numerical simulation for industrial‑scale units.The industrialized test data were used to verify the model's accuracy.The error in heat transfer load was less than 10%,and the pressure drop error was less than 5%.The results revealed two critical phenomena:Significant natural gas channel temperature non‑uniformity,characterized by an enhanced heat transfer zone near the seawater inlet and an impaired zone near the outlet;a calculated overdesign margin of 40.5%,indicating considerable potential for flow‑path optimization.This method establishes a robust framework for PCHE performance prediction and engineered optimization design in domestic engineering applications.

  • Yong GAN , Haiting CUI , Yawei WANG , Jingru TIAN , Ning YAO , Yvxuan XIN , Haosong CHEN
    doi: 10.3969/j.issn.1005-0329.2025.11.010

    To enhance the recovery and utilization efficiency of high‑temperature flue gas waste heat in natural gas heat treatment furnaces,an efficient bionic‑honeycomb twisted tube waste heat recovery unit is proposed to deeply recover waste heat from flue gas.The study designed a waste heat recovery unit consisting of nine bionic‑honeycomb twisted tubes and conducted numerical simulations of its condensation‑coupled heat transfer process using the CFD software Fluent.By varying the volume flow rates of combustion air and flue gas,the heat transfer and resistance characteristics of the bionic‑honeycomb twisted tubes were systematically analyzed.The results show that when the flue gas and combustion air volume flow rates are 0.889,0.978 m3/s,respectively,the system achieves optimal performance,cooling the 950 ℃ flue gas to 135 ℃ while heating the combustion air to 588 ℃.Under the operating condition with a Re of 6 860 and a water vapor content of 10%,the comprehensive heat transfer and economic performance of the recovery unit are optimal,with its performance evaluation index significantly improved by approximately 25% compared to conventional circular tube heat exchangers.Due to its unique structure,the bionic‑honeycomb twisted tube waste heat recovery unit achieves efficient energy recovery through enhanced heat transfer and can be universally applied to industrial furnace flue gas waste heat recovery,providing a reliable solution for industrial energy‑saving technological transformation.

  • Bin LIU , Jiaxin HE , Rui LEI , Lingxuan HE , Haitao HU , Xuan LI
    doi: 10.3969/j.issn.1005-0329.2025.11.011

    Addressing the issue that existing research lacks quantitative analysis of the relative contributions of each heat transfer process in plate‑type evaporative condensers,which restricts precise performance optimization,this study investigates the relative contributions of air‑wall convective heat transfer,spray water convective heat transfer,and evaporative heat transfer in a novel plate‑type evaporative condenser through theoretical analysis and quantitative comparison.It systematically analyzes the influence of different air velocities and spray water flow rates on heat transfer performance and pressure drop characteristics.Numerical simulation models for the novel high‑efficiency plate‑type evaporative condenser were established under dry and wet operating conditions,respectively,and its heat transfer performance was compared with that of a traditional tubular structure.The results show that convective heat transfer from the spray water and the evaporation process together contribute over 80% to the total heat transfer in the plate‑type evaporative condenser.Compared to the traditional tubular structure,under the same air velocity,the total heat transfer of the novel plate‑type evaporative condenser can be increased by up to 6.19%,while the flow resistance is significantly reduced.Under the condition of a spray water flow rate of 20 m3/h,the pressure drop is only about 70.8% of that of the tubular structure,demonstrating its comprehensive advantages in enhanced heat transfer and reduced power consumption.Additionally,appropriately increasing air velocity and spray water flow rate can both enhance heat transfer.This research provides important theoretical basis and data support for the optimal design of plate‑type evaporative condensers.

  • Yuze SU , Bingjie QI , Jingzhuo SUN , Kaixin LEI , Tao YANG , Peiqi LIU
    doi: 10.3969/j.issn.1005-0329.2025.11.012

    To address the erosion wear problem of U‑shaped heat exchange tubes by particle‑containing cooling water,a solid‑liquid two‑phase flow erosion model was established based on ANSYS Fluent.Through orthogonal experiments and single‑factor analysis,the effects of inlet velocity,particle diameter,particle concentration,and tube diameter on tube wall erosion characteristics were systematically studied.The results show that inlet velocity has the most significant influence,with the maximum erosion rate increasing quadratically with velocity.When velocity increases from 1 m/s to 5 m/s,the maximum erosion position migrates from θu=30° to near θu=180°,with a service life of only 3.08 years at 5 m/s;when particle diameter increases from 0.1 mm to 0.5 mm,the erosion rate increases by 321%,and service life decreases to 17.18 years;when particle concentration increases from 0.01% to 0.03%,the erosion rate rises by 246%;increasing tube diameter can disperse the erosion area,reduce erosion rate,and extend heat exchanger life;by controlling velocity and optimizing tube diameter,the service life of U‑shaped heat exchange tubes can be significantly extended.The research provides references for optimal design of heat exchangers.

  • Ruifang SHI , Wen FU , Zhe XU , Peiyue LI , Dong ZENG , Minghui ZHANG , Yanxin ZHAO , Junhao CHU
    doi: 10.3969/j.issn.1005-0329.2025.11.013

    To improve the design accuracy of microchannel oil coolers,numerical calculations and experimental studies on flow and heat transfer of oil in airfoil‑channel printed circuit heat exchangers (PCHE) were conducted,focusing on the impact of oil inlet temperature and flow velocity on the flow resistance and heat transfer performance of the heat exchanger.Empirical correlations for Nu and f of oil in airfoil channels were fitted.The results show that the maximum error between numerical calculations and experimental results is within 20%,indicating the reliability of the numerical model.Flow velocity is a key factor affecting the thermal‑side Nuh,while temperature has a weaker influence.Within the studied operating range,increasing the flow velocity from 0.2 m/s to 1 m/s raises Nuh by approximately 78%,whereas a temperature increase of 10 K only changes Nuh by 0.1~0.2.Both temperature and flow velocity significantly affect pressure drop.Thermal‑side pressure drop is positively correlated with oil inlet flow velocity,increasing by 270%~300% as flow velocity rises from 0.2 m/s to 1 m/s.When the thermal‑side inlet flow velocity is constant,pressure drop decreases with rising oil temperature.A temperature increase of 10 K reduces pressure drop by 8 460~48 800 Pa.The maximum errors of the fitted empirical correlations for Nu and f are 6.23% and 11.68%,respectively.The research results provide a theoretical basis for the accurate design of microchannel oil coolers.