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Efficient Rock Breaking Thermal Analysis and Optimization of Working Parameters for PDC Drill Bit Cutting Teeth
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Yong-an XIN1, Yue FU1, Jia-wei LIU1, Shi-jie ZHOU1, Ju ZHONG1, Zi-rui LI2
Science Technology and Engineering | 2025, 25(20) : 8490 - 8497
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Science Technology and Engineering | 2025, 25(20): 8490-8497
Papers·Petroleum and Natural Gas Industry
Efficient Rock Breaking Thermal Analysis and Optimization of Working Parameters for PDC Drill Bit Cutting Teeth
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Yong-an XIN1, Yue FU1, Jia-wei LIU1, Shi-jie ZHOU1, Ju ZHONG1, Zi-rui LI2
Affiliations
  • 1 Jianghan Machinery Research Institute Limited Company of CNPC, Jingzhou 434000, China
  • 2 College of Mechanical Engineering, Yangtze University, Jingzhou 434000, China
Published: 2025-07-18 doi: 10.12404/j.issn.1671-1815.2406154
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With the development of global oil and gas exploration and development to deep and ultra-deep wells, the problems such as underground high temperature environment and unreasonable selection of drilling parameters in field operation make the bit wear increasingly serious. In order to prolong the bit life and improve the rock breaking efficiency, a 3D simulation model of polycrystalline diamond compact(PDC) cutters marble was established, and the effects of different cutting depth, cutting speed and bit caster on the PDC cutters surface temperature and rock breaking efficiency were analyzed. The results show that the temperature rise of the cutting gear can be divided into three stages: ascending period, transitional period and stable period, and the crushing form of the rock changes from plastic to brittle when the cutting depth increases to a certain extent. With the increase of cutting speed, both temperature and crushing work ratio increase. With the increase of cutting depth and bit caster, the crushing work ratio increases and the temperature increases first and then decreases. The response surface method was used to optimize the cutting speed, cutting depth and bit caster, and the optimal parameter combination was given. The research results can provide guidance for efficient rock breaking of PDC bit in field.

cutting teeth  /  efficient rock breaking  /  numerical simulation  /  temperature field  /  parameter optimization
Yong-an XIN, Yue FU, Jia-wei LIU, Shi-jie ZHOU, Ju ZHONG, Zi-rui LI. Efficient Rock Breaking Thermal Analysis and Optimization of Working Parameters for PDC Drill Bit Cutting Teeth[J]. Science Technology and Engineering, 2025 , 25 (20) : 8490 -8497 . DOI: 10.12404/j.issn.1671-1815.2406154
Year 2025 volume 25 Issue 20
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Article Info
doi: 10.12404/j.issn.1671-1815.2406154
  • Receive Date:2024-08-16
  • Online Date:2026-05-13
  • Published:2025-07-18
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  • Received:2024-08-16
  • Revised:2025-04-23
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    1 Jianghan Machinery Research Institute Limited Company of CNPC, Jingzhou 434000, China
    2 College of Mechanical Engineering, Yangtze University, Jingzhou 434000, China
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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