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Step-by-step Progressive Design of High Energy Consumption Anti-collision Magnetorheological Dampers
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Zhuang MENG, Guo-jun YU*, Jun HE, Xiao-long YE, Fei GAO
Science Technology and Engineering | 2025, 25(5) : 1896 - 1903
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Science Technology and Engineering | 2025, 25(5): 1896-1903
Papers·Mechanical and Instrumental Industry
Step-by-step Progressive Design of High Energy Consumption Anti-collision Magnetorheological Dampers
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Zhuang MENG, Guo-jun YU*, Jun HE, Xiao-long YE, Fei GAO
Affiliations
  • Faculty of Civil Engineering and Mechanics, Jiangsu University, Zhenjiang 212013, China
Published: 2025-02-18 doi: 10.12404/j.issn.1671-1815.2402840
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In order to better protect the safety of bridge piers and ships, a step-by-step progressive high energy consumption anti-collision magnetorheological damper for bridge piers was designed for the problems of passive energy dissipation, poor dynamic response and anti-collision energy dissipation, and limited adaptability of the device. The structural parameters of the damper were established through the establishment of a mechanical model. The structural strength and magnetic circuit were analyzed using finite elements. The results show that the strength of the structural components meets the requirements, the magnetic induction strength at the gap under 2 A current can reach about 1.2 T, three pistons are set up in the cylinder barrel, which can work together under different crash depth displacements to divide the energy dissipation of the damper into three stages, the minimum damping force under no current is 15 kN, the maximum damping force is 496 kN, and the damping force improves with displacement by 481 kN. The damping force under 2.5 A current increases with displacement from 78 kN to 1 204 kN, which is an improvement of about 15 times. It effectively improve the force of the damper and achieve the excellent effect of graded progressive impact energy dissipation. The application in the bridge pier collision avoidance device can achieve semi-active collision avoidance energy dissipation. The theoretical and finite element simulation results basically coincide with each other, proving the rationality of the damper design.

step-by-step progression  /  crash energy dissipation  /  magnetorheological dampers  /  structural design  /  finite element analysis
Zhuang MENG, Guo-jun YU, Jun HE, Xiao-long YE, Fei GAO. Step-by-step Progressive Design of High Energy Consumption Anti-collision Magnetorheological Dampers[J]. Science Technology and Engineering, 2025 , 25 (5) : 1896 -1903 . DOI: 10.12404/j.issn.1671-1815.2402840
Year 2025 volume 25 Issue 5
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doi: 10.12404/j.issn.1671-1815.2402840
  • Receive Date:2024-04-18
  • Online Date:2025-07-29
  • Published:2025-02-18
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  • Received:2024-04-18
  • Revised:2024-11-19
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    Faculty of Civil Engineering and Mechanics, Jiangsu University, Zhenjiang 212013, China
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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