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Corrosion Failure Analysis of CO2 Flooding Injection String
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Shao-jing JIANG1, Pei-yao XIAO1, *, Ke WANG1, Rui-jia TANG1, Chun-yan LIU2, Jing-jing LIU3
Science Technology and Engineering | 2025, 25(6) : 2301 - 2310
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Science Technology and Engineering | 2025, 25(6): 2301-2310
Papers·Mining and Metallurgical Engineering
Corrosion Failure Analysis of CO2 Flooding Injection String
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Shao-jing JIANG1, Pei-yao XIAO1, *, Ke WANG1, Rui-jia TANG1, Chun-yan LIU2, Jing-jing LIU3
Affiliations
  • 1 Research Institute of Shaanxi Yanchang Petroleum (Group) Co., Ltd., Xi’an 710065, China
  • 2 Natural Gas Research Institute Branch of Shaanxi Yanchang Petroleum (Group) Co., Ltd., Xi’an 710065, China
  • 3 Wuqi Oil Production Plant of Yanchang Oilfield Co., Ltd., Yan’an 717600, China
Published: 2025-02-28 doi: 10.12404/j.issn.1671-1815.2308582
Outline
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CO2 flooding is an important part of the CO2 geological utilization process in CCUS(carbon capture, utilization and storage). The CO2 flooding and storage project carried out in the Yanchang Oilfield has achieved good results in increasing production and storing CO2. But the reasons of pipe string corrosion failure are still unclear during CO2 injection. SEM(scanning electron microscopy), 3D confocal microscopy, EDS(energy dispersive spectrometer) and XRD(X-ray diffraction spectroscopy) were used to characterize the corrosion morphology of the gas injection pipe string in the CO2 flooding and storage demonstration area of Wuqi Oilfield. The pipe string corrosion products are analyzed to clarify the reasons for pipe string failure caused by CO2 corrosion. The results show that local corrosion dominated by CO2 corrosion causes corrosion failure of the pipe string. Corrosion products include FeCO3, high-priced oxides of Fe and a small amount of FeS. Continuous injection of low-temperature CO2 cannot cause corrosion. However, the increase in wellbore temperature and the return of formation water caused by stopping CO2 injection can create conditions for CO2/H2S corrosion in the pipe string. In addition, pipe string corrosion is accelerated when gas injection wells are converted into water injection wells. It is recommended to strengthen the sterilization and anti-corrosion measures for the pipe string during the period of stopping CO2 injection and switching to water injection.

CO2 flooding  /  CO2/H2S electrochemical corrosion  /  pipe string corrosion  /  corrosion failure  /  anti-corrosion measures
Shao-jing JIANG, Pei-yao XIAO, Ke WANG, Rui-jia TANG, Chun-yan LIU, Jing-jing LIU. Corrosion Failure Analysis of CO2 Flooding Injection String[J]. Science Technology and Engineering, 2025 , 25 (6) : 2301 -2310 . DOI: 10.12404/j.issn.1671-1815.2308582
Year 2025 volume 25 Issue 6
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Article Info
doi: 10.12404/j.issn.1671-1815.2308582
  • Receive Date:2023-11-02
  • Online Date:2025-07-27
  • Published:2025-02-28
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History
  • Received:2023-11-02
  • Revised:2024-10-17
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Affiliations
    1 Research Institute of Shaanxi Yanchang Petroleum (Group) Co., Ltd., Xi’an 710065, China
    2 Natural Gas Research Institute Branch of Shaanxi Yanchang Petroleum (Group) Co., Ltd., Xi’an 710065, China
    3 Wuqi Oil Production Plant of Yanchang Oilfield Co., Ltd., Yan’an 717600, China
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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