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Online Monitoring Method of Grinding Performance of Different Grinding Wheels in Internal Circular Plunge Grinding
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Hui-nan SHI1, Da-yong WANG1, Guang-ning YU1, *, Yu-lun CHI2
Science Technology and Engineering | 2025, 25(9) : 3687 - 3697
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Science Technology and Engineering | 2025, 25(9): 3687-3697
Papers·Mechanical and Instrumental Industry
Online Monitoring Method of Grinding Performance of Different Grinding Wheels in Internal Circular Plunge Grinding
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Hui-nan SHI1, Da-yong WANG1, Guang-ning YU1, *, Yu-lun CHI2
Affiliations
  • 1 AECC Harbin Bearing Co., Ltd., Harbin 150027, China
  • 2 School of Mechanical Engineering, University of Shanghai for Science and Technology, Shanghai 200093, China
Published: 2025-03-28 doi: 10.12404/j.issn.1671-1815.2403169
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The quality of internal plunge grinding process is affected by the grinding performance of different grinding wheels. In order to online monitor the grinding performance of different grinding wheels under the same experimental parameters during the internal grinding process. A particle swarm optimization-back propagation(PSO-BP) neural network-based grinding performance monitoring method for different grinding wheels was proposed. Firstly, the feature parameters of acoustic emission signal, power signal, vibration signal, displacement signal and current signal were extracted. Then, according to the eigenvalue data samples of each sensor and the global optimization function of BP neural network by particle swarm optimization algorithm, the PSO-BP online monitoring model was established by using PSO algorithm to optimize the initial weights and thresholds of BP neural network to accurately monitor the grinding performance of different grinding wheels. Finally, the BP neural network model and the PSO-BP model were analyzed and compared with the experimental data. The results show that the PSO-BP monitoring model has higher monitoring accuracy than the BP neural network model, with an average correct rate as high as 97.6%, and the validity of PSO-BP is verified through a large number of experiments, which is able to effectively monitor the grinding performance status of different grinding wheels.

grinding wheel  /  grinding performance  /  multisensor  /  PSO-BP
Hui-nan SHI, Da-yong WANG, Guang-ning YU, Yu-lun CHI. Online Monitoring Method of Grinding Performance of Different Grinding Wheels in Internal Circular Plunge Grinding[J]. Science Technology and Engineering, 2025 , 25 (9) : 3687 -3697 . DOI: 10.12404/j.issn.1671-1815.2403169
Year 2025 volume 25 Issue 9
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Article Info
doi: 10.12404/j.issn.1671-1815.2403169
  • Receive Date:2024-04-28
  • Online Date:2025-07-09
  • Published:2025-03-28
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  • Received:2024-04-28
  • Revised:2024-12-20
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    1 AECC Harbin Bearing Co., Ltd., Harbin 150027, China
    2 School of Mechanical Engineering, University of Shanghai for Science and Technology, Shanghai 200093, China
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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